INSTALLATION INSTRUCTIONS AC500 Product Family · 2 days ago · 10.3 Dimensions..... 94 10.4...

INSTALLATION INSTRUCTIONS

AC500 Product Family

— Table of contents

1 AC522............................................................................................................................................................. 101.1 Assembly................................................................................................................................................. 141.2 Disassembly............................................................................................................................................ 151.3 Dimensions.............................................................................................................................................. 151.4 Connection.............................................................................................................................................. 16

1.4.1 Process Supply Voltage........................................................................................................... 171.4.2 Inputs/Outputs.......................................................................................................................... 17

1.5 Cleaning.................................................................................................................................................. 181.6 Certification............................................................................................................................................. 181.7 Recycling................................................................................................................................................. 18

2 AI523............................................................................................................................................................... 192.1 Assembly................................................................................................................................................. 232.2 Disassembly............................................................................................................................................ 242.3 Dimensions.............................................................................................................................................. 242.4 Connection.............................................................................................................................................. 25

2.4.1 Process Supply Voltage........................................................................................................... 262.4.2 Inputs....................................................................................................................................... 26

3 AI531............................................................................................................................................................... 283.1 Assembly................................................................................................................................................. 323.2 Disassembly............................................................................................................................................ 333.3 Dimensions.............................................................................................................................................. 333.4 Connection.............................................................................................................................................. 34

4 AI581-S........................................................................................................................................................... 384.1 Assembly................................................................................................................................................. 394.2 Disassembly............................................................................................................................................ 404.3 Dimensions.............................................................................................................................................. 404.4 Connection.............................................................................................................................................. 41

5 AO523............................................................................................................................................................. 445.1 Assembly................................................................................................................................................. 485.2 Disassembly............................................................................................................................................ 495.3 Dimensions.............................................................................................................................................. 495.4 Connection.............................................................................................................................................. 50

5.4.1 Process Supply Voltage........................................................................................................... 515.4.2 Outputs..................................................................................................................................... 51

Table of contents

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6 AX521............................................................................................................................................................. 536.1 Assembly................................................................................................................................................. 576.2 Disassembly............................................................................................................................................ 586.3 Dimensions.............................................................................................................................................. 586.4 Connection.............................................................................................................................................. 59

6.4.1 Process Supply Voltage........................................................................................................... 606.4.2 Inputs....................................................................................................................................... 606.4.3 Outputs..................................................................................................................................... 60

7 AX522............................................................................................................................................................. 627.1 Assembly................................................................................................................................................. 667.2 Disassembly............................................................................................................................................ 677.3 Dimensions.............................................................................................................................................. 677.4 Connection.............................................................................................................................................. 68

7.4.1 Process Supply Voltage........................................................................................................... 697.4.2 Inputs....................................................................................................................................... 697.4.3 Outputs..................................................................................................................................... 69

8 CD522............................................................................................................................................................. 718.1 Assembly................................................................................................................................................. 728.2 Disassembly............................................................................................................................................ 738.3 Dimensions.............................................................................................................................................. 738.4 Connection.............................................................................................................................................. 74

8.4.1 Process Supply Voltage........................................................................................................... 758.4.2 Inputs....................................................................................................................................... 758.4.3 Inputs/Outputs.......................................................................................................................... 768.4.4 Outputs..................................................................................................................................... 76

9 CI541-DP......................................................................................................................................................... 799.1 Assembly................................................................................................................................................. 839.2 Disassembly............................................................................................................................................ 849.3 Dimensions.............................................................................................................................................. 849.4 Connection.............................................................................................................................................. 85

9.4.1 Process Supply Voltage........................................................................................................... 869.4.2 Inputs/Outputs.......................................................................................................................... 86

10 CI542-DP......................................................................................................................................................... 8910.1 Assembly............................................................................................................................................... 9310.2 Disassembly.......................................................................................................................................... 94

Table of contents

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10.3 Dimensions............................................................................................................................................ 9410.4 Connection............................................................................................................................................ 95

10.4.1 Process Supply Voltage......................................................................................................... 9610.4.2 Inputs/Outputs........................................................................................................................ 96

10.5 Cleaning................................................................................................................................................ 9710.6 Certification........................................................................................................................................... 9710.7 Recycling............................................................................................................................................... 97

11 CI5x1............................................................................................................................................................... 9811.1 Assembly............................................................................................................................................. 10211.2 Disassembly........................................................................................................................................ 10311.3 Dimensions.......................................................................................................................................... 10311.4 Connection.......................................................................................................................................... 104

11.4.1 Process Supply Voltage....................................................................................................... 10511.4.2 Inputs/Outputs...................................................................................................................... 105

11.5 Cleaning.............................................................................................................................................. 10611.6 Certification.......................................................................................................................................... 10611.7 Recycling............................................................................................................................................. 107

12 CI5x2............................................................................................................................................................. 10812.1 Assembly............................................................................................................................................. 11212.2 Disassembly........................................................................................................................................ 11312.3 Dimensions.......................................................................................................................................... 11312.4 Connection.......................................................................................................................................... 114

12.5 Cleaning.............................................................................................................................................. 11612.6 Certification.......................................................................................................................................... 11612.7 Recycling............................................................................................................................................. 116

13 CI590-CS31-HA............................................................................................................................................ 11713.1 Assembly............................................................................................................................................. 11813.2 Disassembly........................................................................................................................................ 11913.3 Dimensions.......................................................................................................................................... 11913.4 Connection.......................................................................................................................................... 120

13.5 Certification......................................................................................................................................... 12213.6 Recycling............................................................................................................................................. 122

14 CI592-CS31................................................................................................................................................... 12314.1 Assembly............................................................................................................................................. 12414.2 Disassembly........................................................................................................................................ 12514.3 Dimensions.......................................................................................................................................... 12514.4 Connection.......................................................................................................................................... 126

15 CM582-DP..................................................................................................................................................... 13015.1 Assembly............................................................................................................................................. 13115.2 Disassembly........................................................................................................................................ 13115.3 Dimensions.......................................................................................................................................... 13215.4 Connection.......................................................................................................................................... 133

Table of contents

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15.4.1 Interface for PROFIBUS....................................................................................................... 13415.5 Cleaning.............................................................................................................................................. 13415.6 Certification......................................................................................................................................... 13415.7 Recycling............................................................................................................................................. 135

16 CM589-PNIO(-4)........................................................................................................................................... 13616.1 Assembly............................................................................................................................................. 13716.2 Disassembly........................................................................................................................................ 13716.3 Dimensions.......................................................................................................................................... 13816.4 Connection.......................................................................................................................................... 139

16.4.1 Ethernet Network Interface.................................................................................................. 14016.5 Cleaning.............................................................................................................................................. 14016.6 Certification......................................................................................................................................... 14016.7 Recycling............................................................................................................................................. 141

17 DA501........................................................................................................................................................... 14217.1 Assembly............................................................................................................................................. 14617.2 Disassembly........................................................................................................................................ 14717.3 Dimensions.......................................................................................................................................... 14717.4 Connection.......................................................................................................................................... 148

17.5 Cleaning.............................................................................................................................................. 15017.6 Certification......................................................................................................................................... 15017.7 Recycling............................................................................................................................................. 151

18 DA502........................................................................................................................................................... 15218.1 Assembly............................................................................................................................................. 15618.2 Disassembly........................................................................................................................................ 15718.3 Dimensions.......................................................................................................................................... 15718.4 Connection.......................................................................................................................................... 158

18.5 Cleaning.............................................................................................................................................. 16018.6 Recycling............................................................................................................................................. 160

19 DC522........................................................................................................................................................... 16119.1 Assembly............................................................................................................................................. 16519.2 Disassembly........................................................................................................................................ 16619.3 Dimensions.......................................................................................................................................... 16619.4 Connection.......................................................................................................................................... 167

20.5 Cleaning.............................................................................................................................................. 177

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21.4.1 Process Supply Voltage....................................................................................................... 18621.4.2 Inputs................................................................................................................................... 18621.4.3 Inputs/Outputs...................................................................................................................... 186

22 DC551-CS31................................................................................................................................................. 18822.1 Assembly............................................................................................................................................. 18922.2 Disassembly........................................................................................................................................ 19022.3 Dimensions.......................................................................................................................................... 19022.4 Connection.......................................................................................................................................... 191

22.4.1 Process Supply Voltage....................................................................................................... 19122.4.2 Inputs................................................................................................................................... 19222.4.3 Inputs/Outputs...................................................................................................................... 192

23 DI524............................................................................................................................................................. 19423.1 Assembly............................................................................................................................................. 19823.2 Disassembly........................................................................................................................................ 19923.3 Dimensions.......................................................................................................................................... 19923.4 Connection.......................................................................................................................................... 200

23.4.1 Process Supply Voltage....................................................................................................... 20123.4.2 Inputs................................................................................................................................... 201

24 DI581-S......................................................................................................................................................... 20324.1 Assembly............................................................................................................................................. 20424.2 Disassembly........................................................................................................................................ 20524.3 Dimensions.......................................................................................................................................... 20524.4 Connection.......................................................................................................................................... 206

24.4.1 Process Supply Voltage....................................................................................................... 20724.4.2 Inputs................................................................................................................................... 207

25 DO524........................................................................................................................................................... 20925.1 Assembly............................................................................................................................................. 21325.2 Disassembly........................................................................................................................................ 21425.3 Dimensions.......................................................................................................................................... 21425.4 Connection.......................................................................................................................................... 215

25.4.1 Process Supply Voltage....................................................................................................... 216

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25.4.2 Outputs................................................................................................................................. 21625.5 Cleaning.............................................................................................................................................. 21625.6 Certification......................................................................................................................................... 21625.7 Recycling............................................................................................................................................. 217

26 DO526........................................................................................................................................................... 21826.1 Assembly............................................................................................................................................. 22226.2 Disassembly........................................................................................................................................ 22326.3 Dimensions.......................................................................................................................................... 22326.4 Connection.......................................................................................................................................... 224

26.4.1 Process Supply Voltage....................................................................................................... 22526.4.2 Outputs................................................................................................................................. 225

27 DX522........................................................................................................................................................... 22727.1 Assembly............................................................................................................................................. 23127.2 Disassembly........................................................................................................................................ 23227.3 Dimensions.......................................................................................................................................... 23227.4 Connection.......................................................................................................................................... 233

27.4.1 Process Supply Voltage....................................................................................................... 23427.4.2 Inputs................................................................................................................................... 23427.4.3 Outputs................................................................................................................................. 234

28 DX531........................................................................................................................................................... 23628.1 Assembly............................................................................................................................................. 23928.2 Disassembly........................................................................................................................................ 24028.3 Dimensions.......................................................................................................................................... 24028.4 Connection.......................................................................................................................................... 241

28.4.1 Process Supply Voltage....................................................................................................... 24228.4.2 Inputs................................................................................................................................... 24228.4.3 Outputs................................................................................................................................. 242

29 DX581-S........................................................................................................................................................ 24429.1 Assembly............................................................................................................................................. 24529.2 Disassembly........................................................................................................................................ 24629.3 Dimensions.......................................................................................................................................... 24629.4 Connection.......................................................................................................................................... 247

30 PD501-4CH................................................................................................................................................... 25130.1 Assembly............................................................................................................................................. 25230.2 Disassembly........................................................................................................................................ 25330.3 Dimensions.......................................................................................................................................... 253

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30.4 Connection.......................................................................................................................................... 25430.4.1 Process Supply Voltage....................................................................................................... 25530.4.2 Inputs/Outputs...................................................................................................................... 255

31 PM595........................................................................................................................................................... 25731.1 Assembly............................................................................................................................................. 25831.2 Disassembly........................................................................................................................................ 25831.3 Dimensions.......................................................................................................................................... 25931.4 Connection.......................................................................................................................................... 260

31.4.1 Power Supply....................................................................................................................... 26031.4.2 Serial Interface COM1.......................................................................................................... 26131.4.3 Serial Interface COM2.......................................................................................................... 26131.4.4 Ethernet Network Interface.................................................................................................. 262

32 PM56xx-2ETH............................................................................................................................................... 26432.1 Assembly............................................................................................................................................. 26532.2 Disassembly........................................................................................................................................ 26632.3 Dimensions.......................................................................................................................................... 26632.4 Connection.......................................................................................................................................... 26732.5 Cleaning.............................................................................................................................................. 26832.6 Recycling............................................................................................................................................. 268

33 PM5xx (-y).................................................................................................................................................... 26933.1 Assembly............................................................................................................................................. 27133.2 Disassembly........................................................................................................................................ 27233.3 Dimensions.......................................................................................................................................... 27233.4 Connection.......................................................................................................................................... 27333.5 Cleaning.............................................................................................................................................. 27333.6 Certification......................................................................................................................................... 27333.7 Recycling............................................................................................................................................. 274

34 TB56xx-2ETH............................................................................................................................................... 27534.1 Assembly............................................................................................................................................. 27634.2 Disassembly........................................................................................................................................ 27634.3 Assembly with Screws......................................................................................................................... 27734.4 Dimensions.......................................................................................................................................... 27734.5 Connection.......................................................................................................................................... 278

34.5.1 CAN Interface....................................................................................................................... 27934.5.2 Power Supply....................................................................................................................... 27934.5.3 Serial Interface COM1.......................................................................................................... 28034.5.4 Ethernet Network Interface.................................................................................................. 280

34.6 Cleaning.............................................................................................................................................. 28134.7 Recycling............................................................................................................................................. 281

35 TB51x-TB54x................................................................................................................................................ 28235.1 Assembly............................................................................................................................................. 28335.2 Disassembly........................................................................................................................................ 28335.3 Assembly with Screws......................................................................................................................... 28435.4 Dimensions.......................................................................................................................................... 284

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35.5 Connection.......................................................................................................................................... 28535.5.1 Power Supply....................................................................................................................... 28635.5.2 Serial Interface COM1.......................................................................................................... 28635.5.3 Serial Interface COM2.......................................................................................................... 28635.5.4 ARCNET Network Interface................................................................................................. 28735.5.5 Ethernet Network Interface.................................................................................................. 28735.5.6 Fieldbus-neutral Interface.................................................................................................... 288

36 TU582-S........................................................................................................................................................ 29036.1 Assembly............................................................................................................................................. 29136.2 Disassembly........................................................................................................................................ 29136.3 Assembly with Screws......................................................................................................................... 29236.4 Dimensions.......................................................................................................................................... 29236.5 Connection.......................................................................................................................................... 29336.6 Cleaning.............................................................................................................................................. 29436.7 Recycling............................................................................................................................................. 294

37 TU5xx............................................................................................................................................................ 29537.1 Assembly............................................................................................................................................. 29837.2 Disassembly........................................................................................................................................ 29937.3 Assembly with Screws......................................................................................................................... 29937.4 Dimensions.......................................................................................................................................... 30037.5 Connection.......................................................................................................................................... 30137.6 Cleaning.............................................................................................................................................. 30137.7 Certification......................................................................................................................................... 30237.8 Recycling............................................................................................................................................. 302

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—1 AC522

● AC522● AC522-XC

CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the

technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.

WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.

Hot Swap

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WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:

– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/

protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits

engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.

NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.

H = Hot swap

Hot swapSystem requirements for hot swapping of I/O modules:

– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.

– I/O modules as of index F0.

The following I/O bus masters support hot swapping of attached I/O modules:

– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of

FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of

FW 3.2.0.

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The index of the module is in the right corner of the label.

NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.

NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.

Device Min. required device index for I/O module as ofFW Version 3.0.14

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

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1.1 Assembly

AC522Assembly

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1.2 Disassembly

1.3 Dimensions

The dimensions are in mm and in brackets in inch.

Disassembly

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1.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states C0 - C74 1 green LED to display the state of the process supply voltage UP5 1 red LED to display errors6 Label7 Terminal unit

Sign for XC version

All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.

AC522Connection

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1.4.1 Process Supply Voltage

CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).

1.4.2 Inputs/Outputs

Fig. 1: Example of connection input

Examples

Connection > Inputs/Outputs

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Fig. 2: Example of connection output

1.5 Cleaning

Cleaning instructionDo not use cleaning agent for cleaning the device.

Use a damp cloth instead.

1.6 Certification

1.7 Recycling

Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.

It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.

The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.

For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.

AC522Cleaning > Inputs/Outputs

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—2 AI523

● AI523● AI523-XC

Hot Swap

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H = Hot swap

FW 3.2.0.

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AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

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2.1 Assembly

Assembly

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2.2 Disassembly

2.3 Dimensions

AI523Disassembly

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2.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states at the analog inputs (I0 - I15)4 1 green LED to display the state of the process supply voltage UP5 2 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version

Connection

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2.4.2 Inputs

Example

AI523Connection > Inputs

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2.5 Cleaning

2.6 Certification

2.7 Recycling

Cleaning > Inputs

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—3 AI531

● AI531● AI531-XC

Hot Swap

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H = Hot swap

FW 3.2.0.

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AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

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3.1 Assembly

AI531Assembly

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3.2 Disassembly

3.3 Dimensions

Disassembly

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3.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 4 yellow LEDs to display the states at the inputs (I0 - I3)4 4 yellow LEDs to display the states at the inputs (I4 - I7)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version

AI531Connection

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3.4.2 Inputs

Connection > Inputs

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3.5 Cleaning

3.6 Certification

Example

AI531Cleaning > Inputs

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3.7 Recycling

Recycling > Inputs

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—4 AI581-S

● AI581-S● AI581-S-XC

AI581-S

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4.1 Assembly

AI581-S

Assembly

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4.2 Disassembly

4.3 Dimensions

AI581-SDisassembly

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4.4 Connection

1 I/O bus2 System LED3 Allocation of terminal number and signal name4 4 yellow/red LEDs to display the signal states of the analog inputs5 2 rotary switches for setting the PROFIsafe address6 1 green LED to display the state of the process supply voltage UP7 2 red LEDs to display errors8 Label9 Terminal unit TU582-S(-XC)

Sign for XC version

AI581-S

Connection

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4.4.2 Inputs

AC500-S Safety User ManualFor a detailed description of the electrical connection of the module, pleaserefer to the "AC500-S Safety User Manual".

Example

AI581-SConnection > Inputs

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4.5 Cleaning

4.6 Certification

4.7 Recycling

AI581-S

Cleaning > Inputs

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—5 AO523

● AO523● AO523-XC

Hot Swap

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H = Hot swap

FW 3.2.0.

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AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

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5.1 Assembly

AO523Assembly

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5.2 Disassembly

5.3 Dimensions

Disassembly

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5.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states at the analog outputs (O0 - O15)4 1 green LED to display the state of the process supply voltage UP5 2 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version

AO523Connection

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5.4.2 Outputs

Example

Connection > Outputs

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5.5 Cleaning

5.6 Certification

5.7 Recycling

AO523Cleaning > Outputs

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—6 AX521

● AX521● AX521-XC

Hot Swap

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H = Hot swap

FW 3.2.0.

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AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

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6.1 Assembly

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 57

6.2 Disassembly

6.3 Dimensions

AX521Disassembly

2020/07/213ADR024117M02xx, 14, en_US58

6.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 4 yellow LEDs to display the signal states at the analog inputs (I0 - I3)4 4 yellow LEDs to display the signal states at the analog outputs (O0 - O3)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 59

6.4.2 Inputs

6.4.3 Outputs

Example

AX521Connection > Outputs

2020/07/213ADR024117M02xx, 14, en_US60

6.5 Cleaning

6.6 Certification

6.7 Recycling

Example

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 61

—7 AX522

● AX522● AX522-XC

Hot Swap

2020/07/213ADR024117M02xx, 14, en_US62

H = Hot swap

FW 3.2.0.

2020/07/21 3ADR024117M02xx, 14, en_US 63

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/213ADR024117M02xx, 14, en_US64

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/21 3ADR024117M02xx, 14, en_US 65

7.1 Assembly

AX522Assembly

2020/07/213ADR024117M02xx, 14, en_US66

7.2 Disassembly

7.3 Dimensions

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 67

7.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states at the analog inputs (I0 - I7)4 8 yellow LEDs to display the signal states at the analog outputs (O0 - O7)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version

AX522Connection

2020/07/213ADR024117M02xx, 14, en_US68

7.4.2 Inputs

7.4.3 Outputs

Example

Connection > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 69

7.5 Cleaning

7.6 Certification

7.7 Recycling

Example

AX522Cleaning > Outputs

2020/07/213ADR024117M02xx, 14, en_US70

—8 CD522

● CD522● CD522-XC

2020/07/21 3ADR024117M02xx, 14, en_US 71

8.1 Assembly

CD522Assembly

2020/07/213ADR024117M02xx, 14, en_US72

8.2 Disassembly

8.3 Dimensions

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 73

8.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 3 yellow LEDs to display the signal states of the encoder 0 input4 3 yellow LEDs to display the signal states of the encoder 1 input5 2 green LEDs to display the 5-V-power-supply states6 2 yellow LEDs to display the signal state of the digital input I3 and I117 8 yellow LEDs to display the input/output signal states8 2 yellow LEDs to display the signal states of the PWM/pulse outputs9 1 green LED to display the process supply voltage UP10 3 red LEDs to display errors11 Label12 Terminal unit

Sign for XC version

CD522Connection

2020/07/213ADR024117M02xx, 14, en_US74

8.4.2 Inputs

1 Example of connection input Ix

Example

Connection > Inputs

2020/07/21 3ADR024117M02xx, 14, en_US 75

1 Example of connection as an input2 Example of connection as an output

8.4.4 OutputsPush-pull outputs

Example

CD522Connection > Outputs

2020/07/213ADR024117M02xx, 14, en_US76

1 Example of connection as output with UP reference2 Example of connection as output with ZP reference

Examples of connection encoder/sensors, see description CD522.

8.5 Cleaning

8.6 Certification

Example

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 77

8.7 Recycling

CD522Recycling > Outputs

2020/07/213ADR024117M02xx, 14, en_US78

—9 CI541-DP

● CI541-DP● CI541-DP-XC

Hot Swap

CI541-DP

2020/07/21 3ADR024117M02xx, 14, en_US 79

H = Hot swap

FW 3.2.0.

CI541-DP

2020/07/213ADR024117M02xx, 14, en_US80

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

CI541-DP

2020/07/21 3ADR024117M02xx, 14, en_US 81

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

CI541-DP

2020/07/213ADR024117M02xx, 14, en_US82

9.1 Assembly

CI541-DPAssembly

2020/07/21 3ADR024117M02xx, 14, en_US 83

9.2 Disassembly

9.3 Dimensions

CI541-DPDisassembly

2020/07/213ADR024117M02xx, 14, en_US84

9.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 6 yellow LEDs to display the signal states of the analog inputs/outputs

(AI0 - AI3, AO0 - AO1)4 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7)5 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 DP, STA2 DP, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the PROFIBUS ID11 Interface for PROFIBUS12 Terminal unit

Sign for XC version

CI541-DP

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 85

Fig. 11: Example of connection input AIx

Example AnalogInput

CI541-DPConnection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US86

Fig. 12: Example of connection output AOx

Fig. 13: Example of connection input DIx

Fig. 14: Example of connection output DOx

9.5 Cleaning

9.6 Certification

Example AnalogOutput

Example DigitalInput

Example DigitalOutput

CI541-DP

Cleaning > Inputs/Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 87

9.7 Recycling

CI541-DPRecycling > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US88

—10 CI542-DP

● CI542-DP● CI542-DP-XC

Hot Swap

CI542-DP

2020/07/21 3ADR024117M02xx, 14, en_US 89

H = Hot swap

FW 3.2.0.

CI542-DP

2020/07/213ADR024117M02xx, 14, en_US90

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

CI542-DP

2020/07/21 3ADR024117M02xx, 14, en_US 91

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

CI542-DP

2020/07/213ADR024117M02xx, 14, en_US92

10.1 Assembly

CI542-DPAssembly

2020/07/21 3ADR024117M02xx, 14, en_US 93

10.2 Disassembly

10.3 Dimensions

CI542-DPDisassembly

2020/07/213ADR024117M02xx, 14, en_US94

10.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs

(DC0 - DC7)4 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15)5 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 DP, STA2 DP, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the PROFIBUS ID11 Interface for PROFIBUS12 Terminal unit

Sign for XC version

CI542-DP

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 95

Example Inputor Output

CI542-DPConnection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US96

10.5 Cleaning

10.6 Certification

10.7 Recycling

CI542-DP

2020/07/21 3ADR024117M02xx, 14, en_US 97

—11 CI5x1

● CI501-PNIO● CI501-PNIO-XC● CI511-ETHCAT● CI521-MODTCP● CI521-MODTCP-XC

NOTICE!The section "Hot Swap" is only valid for CI501-PNIO(-XC) andCI521-MODTCP(-XC).

2020/07/213ADR024117M02xx, 14, en_US98

H = Hot swap

FW 3.2.0.

Hot Swap

2020/07/21 3ADR024117M02xx, 14, en_US 99

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

2020/07/213ADR024117M02xx, 14, en_US100

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/21 3ADR024117M02xx, 14, en_US 101

11.1 Assembly

CI5x1Assembly

2020/07/213ADR024117M02xx, 14, en_US102

11.2 Disassembly

11.3 Dimensions

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 103

11.4 Connection

Fig. 17: CI501-PNIO (example )

1 I/O bus2 Allocation of terminal number and signal name3 6 yellow LEDs to display the signal states of the analog inputs/outputs

(AI0 - AI3, AO0 - AO1)4 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7)5 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 ETH, STA2 ETH, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the I/O device identifier

(CI501-PNIO(-XC), CI521-MODTCP(-XC))11 Ethernet network interfaces (ETH1, ETH2) on the terminal unit12 Terminal unit

Sign for XC version

CI5x1Connection

2020/07/213ADR024117M02xx, 14, en_US104

Example AnalogInput

2020/07/21 3ADR024117M02xx, 14, en_US 105

11.5 Cleaning

11.6 Certification

Example AnalogOutput

CI5x1Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US106

11.7 Recycling

Recycling > Inputs/Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 107

—12 CI5x2

● CI502-PNIO● CI502-PNIO-XC● CI512-ETHCAT● CI522-MODTCP● CI522-MODTCP-XC

NOTICE!The section "Hot Swap" is only valid for CI502-PNIO(-XC) andCI522-MODTCP(-XC).

2020/07/213ADR024117M02xx, 14, en_US108

H = Hot swap

FW 3.2.0.

Hot Swap

2020/07/21 3ADR024117M02xx, 14, en_US 109

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

2020/07/213ADR024117M02xx, 14, en_US110

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/21 3ADR024117M02xx, 14, en_US 111

12.1 Assembly

CI5x2Assembly

2020/07/213ADR024117M02xx, 14, en_US112

12.2 Disassembly

12.3 Dimensions

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 113

12.4 Connection

Fig. 22: CI502-PNIO (example )

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs

(DC0 - DC7)4 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15)5 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 ETH, STA2 ETH, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the I/O device identifier

(CI502-PNIO(-XC), CI522-MODTCP(-XC))11 Ethernet network interfaces (ETH1, ETH2) on the terminal unit12 Terminal unit

Sign for XC version

CI5x2Connection

2020/07/213ADR024117M02xx, 14, en_US114

Example Inputor Output

2020/07/21 3ADR024117M02xx, 14, en_US 115

12.5 Cleaning

12.6 Certification

12.7 Recycling

CI5x2Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US116

—13 CI590-CS31-HA

● CI590-CS31-HA● CI590-CS31-HA-XC

CI590-CS31-HA

2020/07/21 3ADR024117M02xx, 14, en_US 117

13.1 Assembly

CI590-CS31-HAAssembly

2020/07/213ADR024117M02xx, 14, en_US118

13.2 Disassembly

13.3 Dimensions

CI590-CS31-HA

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 119

13.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 system LEDs4 16 yellow LEDs to display the signal states (C0 - C15)5 2 rotary switches for the module address6 1 green LED to display the process voltage7 2 red LEDs to display errors8 Label9 Terminal Unit TU551-CS31 / TU552-CS31 (-XC)

Sign for XC version

CI590-CS31-HAConnection

2020/07/213ADR024117M02xx, 14, en_US120

Example

CI590-CS31-HA

2020/07/21 3ADR024117M02xx, 14, en_US 121

13.5 Certification

13.6 Recycling

CI590-CS31-HACertification > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US122

—14 CI592-CS31

● CI592-CS31● CI592-CS31-XC

CI592-CS31

2020/07/21 3ADR024117M02xx, 14, en_US 123

14.1 Assembly

CI592-CS31Assembly

2020/07/213ADR024117M02xx, 14, en_US124

14.2 Disassembly

14.3 Dimensions

CI592-CS31

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 125

14.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 4 system LEDs4 22 yellow LEDs to display the signal states (DI0 - DI7, AI0 - AI3, AO0 - AO1, DC8 - DC15)5 2 rotary switches for the module address6 1 green LED to display the process voltage7 3 red LEDs to display errors8 Label9 Terminal Unit TU551-CS31 / TU552-CS31 (-XC)

Sign for XC version

CI592-CS31Connection

2020/07/213ADR024117M02xx, 14, en_US126

Fig. 25: Example as Input/Output

Example 1

CI592-CS31

2020/07/21 3ADR024117M02xx, 14, en_US 127

Fig. 26: Example as Input AIx

Fig. 27: Example as Input DIx

Fig. 28: Example as Output AOx

14.5 Certification

Example 2

Example 3

Example 4

CI592-CS31Certification > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US128

14.6 Recycling

CI592-CS31

2020/07/21 3ADR024117M02xx, 14, en_US 129

—15 CM582-DP

● CM582-DP● CM582-DP-XC

CM582-DP

2020/07/213ADR024117M02xx, 14, en_US130

15.1 Assembly

15.2 Disassembly

CM582-DPAssembly

2020/07/21 3ADR024117M02xx, 14, en_US 131

15.3 Dimensions

CM582-DPDimensions

2020/07/213ADR024117M02xx, 14, en_US132

15.4 Connection

1 CPU2 The connection part may be different on various terminal base types. See installation

instructions of the specific terminal base suitable for this CPU for connection specifications.3 5 LEDs for state display4 Label5 Interface for PROFIBUS6 TA524 Dummy Communication Module

Sign for XC version

CM582-DP

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 133

15.4.1 Interface for PROFIBUS Pin Signal Description

1 NC Not connected

2 NC Not connected

3 RxD/TxD-P Receive/Transmit positive

4 CNTR-P Control signal for repeater, positive

5 DGND Reference potential for data exchangeand +5 V

6 VP +5 V (power supply for the bus termi-nating resistors)

7 NC Not connected

8 RxD/TxD-N Receive/Transmit negative

9 NC Not connected

In corrosive environment, please protect unused connectors using the TA535accessory.

Not supplied with this device.

15.5 Cleaning

15.6 Certification

Pin Assignment

CM582-DPCleaning > Interface for PROFIBUS

2020/07/213ADR024117M02xx, 14, en_US134

15.7 Recycling

CM582-DP

Recycling > Interface for PROFIBUS

2020/07/21 3ADR024117M02xx, 14, en_US 135

—16 CM589-PNIO(-4)

● CM589-PNIO● CM589-PNIO-XC● CM589-PNIO-4● CM589-PNIO-4-XC

CM589-PNIO(-4)

2020/07/213ADR024117M02xx, 14, en_US136

16.1 Assembly

16.2 Disassembly

CM589-PNIO(-4)

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 137

16.3 Dimensions

CM589-PNIO(-4)Dimensions

2020/07/213ADR024117M02xx, 14, en_US138

16.4 Connection

1 CPU2 The connection part may be different on various terminal base types. See installation

instructions of the specific terminal base suitable for this CPU for connection specifications.3 5 LEDs for state display4 2 rotary switches for setting the I/O device identifier5 Label6 Ethernet network interfaces7 TA524 Dummy Communication Module

CM589-PNIO(-4)

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 139

16.4.1 Ethernet Network Interface Pin Signal Description

1 TxD+ Transmit data +

2 TxD- Transmit data -

3 RxD+ Receive data +

4 NC Not used

5 NC Not used

6 RxD- Receive data -

7 NC Not used

8 NC Not used

Shield Cable shield Functional earth

In corrosive environment, please protect unused connectors using the TA535accessory.

Not supplied with this device.

16.5 Cleaning

16.6 Certification

Pin Assignment

CM589-PNIO(-4)Cleaning > Ethernet Network Interface

2020/07/213ADR024117M02xx, 14, en_US140

16.7 Recycling

CM589-PNIO(-4)

Recycling > Ethernet Network Interface

2020/07/21 3ADR024117M02xx, 14, en_US 141

—17 DA501

● DA501● DA501-XC

Hot Swap

2020/07/213ADR024117M02xx, 14, en_US142

H = Hot swap

FW 3.2.0.

2020/07/21 3ADR024117M02xx, 14, en_US 143

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/213ADR024117M02xx, 14, en_US144

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/21 3ADR024117M02xx, 14, en_US 145

17.1 Assembly

DA501Assembly

2020/07/213ADR024117M02xx, 14, en_US146

17.2 Disassembly

17.3 Dimensions

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 147

17.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states of the digital inputs DI0 - DI154 4 yellow LEDs to display the signal states of the analog inputs AI0 to AI35 2 yellow LEDs to display the signal states of the analog outputs AO0 to AO16 8 yellow LEDs to display the signal state of the configurable digital inputs/outputs DC16 to

DC237 1 green LED to display the state of the process supply voltage UP8 4 red LEDs to display errors9 Label10 Terminal unit

Sign for XC version

DA501Connection

2020/07/213ADR024117M02xx, 14, en_US148

Examples

2020/07/21 3ADR024117M02xx, 14, en_US 149

17.5 Cleaning

17.6 Certification

DA501Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US150

17.7 Recycling

2020/07/21 3ADR024117M02xx, 14, en_US 151

—18 DA502

● DA502● DA502-XC

Hot Swap

2020/07/213ADR024117M02xx, 14, en_US152

H = Hot swap

FW 3.2.0.

2020/07/21 3ADR024117M02xx, 14, en_US 153

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/213ADR024117M02xx, 14, en_US154

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/21 3ADR024117M02xx, 14, en_US 155

18.1 Assembly

DA502Assembly

2020/07/213ADR024117M02xx, 14, en_US156

18.2 Disassembly

18.3 Dimensions

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 157

18.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states of the digital outputs DO0 - DO154 4 yellow LEDs to display the signal states of the analog inputs AI0 to AI35 2 yellow LEDs to display the signal states of the analog outputs AO0 to AO16 8 yellow LEDs to display the signal state of the configurable digital inputs/outputs DC16 to

DC237 1 green LED to display the state of the process supply voltage UP8 4 red LEDs to display errors9 Label10 Terminal unit

Sign for XC version

DA502Connection

2020/07/213ADR024117M02xx, 14, en_US158

Examples

2020/07/21 3ADR024117M02xx, 14, en_US 159

18.5 Cleaning

18.6 Recycling

DA502Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US160

—19 DC522

● DC522● DC522-XC

Hot Swap

2020/07/21 3ADR024117M02xx, 14, en_US 161

H = Hot swap

FW 3.2.0.

2020/07/213ADR024117M02xx, 14, en_US162

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/21 3ADR024117M02xx, 14, en_US 163

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/213ADR024117M02xx, 14, en_US164

19.1 Assembly

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 165

19.2 Disassembly

19.3 Dimensions

DC522Disassembly

2020/07/213ADR024117M02xx, 14, en_US166

19.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 Sensor power supply 24 VDC / 0.5 A4 16 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C15)5 1 green LED to display the state of the process supply voltage UP6 4 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 167

19.5 Cleaning

Example

DC522Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US168

19.6 Certification

19.7 Recycling

Certification > Inputs/Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 169

—20 DC523

● DC523● DC523-XC

Hot Swap

2020/07/213ADR024117M02xx, 14, en_US170

H = Hot swap

FW 3.2.0.

2020/07/21 3ADR024117M02xx, 14, en_US 171

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/213ADR024117M02xx, 14, en_US172

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/21 3ADR024117M02xx, 14, en_US 173

20.1 Assembly

DC523Assembly

2020/07/213ADR024117M02xx, 14, en_US174

20.2 Disassembly

20.3 Dimensions

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 175

20.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 Sensor power supply 24 VDC / 0.5 A4 24 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C23)5 1 green LED to display the state of the process supply voltage UP6 4 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version

DC523Connection

2020/07/213ADR024117M02xx, 14, en_US176

20.5 Cleaning

Example

2020/07/21 3ADR024117M02xx, 14, en_US 177

20.6 Certification

20.7 Recycling

DC523Certification > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US178

—21 DC532

● DC532● DC532-XC

Hot Swap

2020/07/21 3ADR024117M02xx, 14, en_US 179

H = Hot swap

FW 3.2.0.

2020/07/213ADR024117M02xx, 14, en_US180

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/21 3ADR024117M02xx, 14, en_US 181

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/213ADR024117M02xx, 14, en_US182

21.1 Assembly

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 183

21.2 Disassembly

21.3 Dimensions

DC532Disassembly

2020/07/213ADR024117M02xx, 14, en_US184

21.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states at the digital inputs (I0 - I15)4 16 yellow LEDs to display the signal states at the digital outputs (C16 - C31)5 1 green LED to display the state of the process supply voltage UP6 4 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 185

21.4.2 Inputs

Fig. 35: Example of connection input Ix

Example

DC532Connection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US186

21.5 Cleaning

21.6 Certification

21.7 Recycling

Example

2020/07/21 3ADR024117M02xx, 14, en_US 187

—22 DC551-CS31

● DC551-CS31● DC551-CS31-XC

DC551-CS31

2020/07/213ADR024117M02xx, 14, en_US188

22.1 Assembly

DC551-CS31

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 189

22.2 Disassembly

22.3 Dimensions

DC551-CS31Disassembly

2020/07/213ADR024117M02xx, 14, en_US190

22.4 Connection

DC551-CS31

Connection > Process Supply Voltage

2020/07/21 3ADR024117M02xx, 14, en_US 191

22.4.2 Inputs

Fig. 36: Example for connection input Ix

Example

DC551-CS31Connection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US192

22.5 Cleaning

22.6 Certification

22.7 Recycling

DC551-CS31

2020/07/21 3ADR024117M02xx, 14, en_US 193

—23 DI524

● DI524● DI524-XC

Hot Swap

2020/07/213ADR024117M02xx, 14, en_US194

H = Hot swap

FW 3.2.0.

2020/07/21 3ADR024117M02xx, 14, en_US 195

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/213ADR024117M02xx, 14, en_US196

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/21 3ADR024117M02xx, 14, en_US 197

23.1 Assembly

DI524Assembly

2020/07/213ADR024117M02xx, 14, en_US198

23.2 Disassembly

23.3 Dimensions

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 199

23.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 32 yellow LEDs to display the signal states at the digital inputs I0 to I314 1 green LEDs to display the states of the process supply voltage UP5 4 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version

DI524Connection

2020/07/213ADR024117M02xx, 14, en_US200

23.4.2 Inputs

23.5 Cleaning

Example

Cleaning > Inputs

2020/07/21 3ADR024117M02xx, 14, en_US 201

23.6 Certification

23.7 Recycling

DI524Certification > Inputs

2020/07/213ADR024117M02xx, 14, en_US202

—24 DI581-S

● DI581-S● DI581-S-XC

DI581-S

2020/07/21 3ADR024117M02xx, 14, en_US 203

24.1 Assembly

DI581-SAssembly

2020/07/213ADR024117M02xx, 14, en_US204

24.2 Disassembly

24.3 Dimensions

DI581-S

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 205

24.4 Connection

1 I/O bus2 System LED3 Allocation of terminal number and signal name4 16 yellow/red LEDs to display the signal states of the digital inputs I0 to I155 8 Test pulse outputs T0 to T76 2 rotary switches for setting the PROFIsafe address7 1 green LED to display the state of the process supply voltage UP8 2 red LEDs to display errors9 Label10 Terminal unit TU582-S(-XC)

Sign for XC version

DI581-SConnection

2020/07/213ADR024117M02xx, 14, en_US206

24.4.2 Inputs

Example

DI581-S

Connection > Inputs

2020/07/21 3ADR024117M02xx, 14, en_US 207

24.5 Cleaning

24.6 Certification

24.7 Recycling

DI581-SCleaning > Inputs

2020/07/213ADR024117M02xx, 14, en_US208

—25 DO524

● DO524● DO524-XC

Hot Swap

2020/07/21 3ADR024117M02xx, 14, en_US 209

H = Hot swap

FW 3.2.0.

2020/07/213ADR024117M02xx, 14, en_US210

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/21 3ADR024117M02xx, 14, en_US 211

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/213ADR024117M02xx, 14, en_US212

25.1 Assembly

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 213

25.2 Disassembly

25.3 Dimensions

DO524Disassembly

2020/07/213ADR024117M02xx, 14, en_US214

25.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 32 yellow LEDs to display the signal states at the digital outputs (O0 to O31)4 1 green LEDs to display the state of the process supply voltage UP5 4 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 215

25.4.2 Outputs

25.5 Cleaning

25.6 Certification

Example

DO524Cleaning > Outputs

2020/07/213ADR024117M02xx, 14, en_US216

25.7 Recycling

Recycling > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 217

—26 DO526

● DO526● DO526-XC

Hot Swap

2020/07/213ADR024117M02xx, 14, en_US218

H = Hot swap

FW 3.2.0.

2020/07/21 3ADR024117M02xx, 14, en_US 219

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/213ADR024117M02xx, 14, en_US220

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/21 3ADR024117M02xx, 14, en_US 221

26.1 Assembly

DO526Assembly

2020/07/213ADR024117M02xx, 14, en_US222

26.2 Disassembly

26.3 Dimensions

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 223

26.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states of the outputs O0 to O74 3 green LEDs to display the states of the process supply voltage UP, UP3 and UP45 2 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version

DO526Connection

2020/07/213ADR024117M02xx, 14, en_US224

26.4.2 Outputs

26.5 Cleaning

Example

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 225

26.6 Certification

26.7 Recycling

DO526Certification > Outputs

2020/07/213ADR024117M02xx, 14, en_US226

—27 DX522

● DX522● DX522-XC

Hot Swap

2020/07/21 3ADR024117M02xx, 14, en_US 227

H = Hot swap

FW 3.2.0.

2020/07/213ADR024117M02xx, 14, en_US228

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

2020/07/21 3ADR024117M02xx, 14, en_US 229

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

2020/07/213ADR024117M02xx, 14, en_US230

27.1 Assembly

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 231

27.2 Disassembly

27.3 Dimensions

DX522Disassembly

2020/07/213ADR024117M02xx, 14, en_US232

27.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7)4 8 yellow LEDs to display the signal states at the digital relay outputs (R0 - R7)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 233

27.4.2 Inputs

27.4.3 Outputs

If the relay outputs have to switch inductive DC loads, free-wheeling diodesmust be circuited in parallel to these loads.

Example

DX522Connection > Outputs

2020/07/213ADR024117M02xx, 14, en_US234

If the relay outputs have to switch inductive AC loads, spark suppressors arerequired.

27.5 Cleaning

27.6 Certification

27.7 Recycling

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 235

—28 DX531

● DX531

Hot Swap

2020/07/213ADR024117M02xx, 14, en_US236

H = Hot swap

FW 3.2.0.

2020/07/21 3ADR024117M02xx, 14, en_US 237

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

2020/07/213ADR024117M02xx, 14, en_US238

DX561 B2

DX571 B3

FM562 A1

28.1 Assembly

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 239

28.2 Disassembly

28.3 Dimensions

DX531Disassembly

2020/07/213ADR024117M02xx, 14, en_US240

28.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7)4 4 yellow LEDs to display the signal states at the digital relay outputs (R0 - R3)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 241

28.4.2 Inputs

28.4.3 Outputs

If the relay outputs have to switch inductive DC loads, free-wheeling diodesmust be circuited in parallel to these loads.

If the relay outputs have to switch inductive AC loads, spark suppressors arerequired.

DX531Connection > Outputs

2020/07/213ADR024117M02xx, 14, en_US242

28.5 Cleaning

28.6 Certification

28.7 Recycling

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 243

—29 DX581-S

● DX581-S● DX581-S-XC

DX581-S

2020/07/213ADR024117M02xx, 14, en_US244

29.1 Assembly

DX581-S

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 245

29.2 Disassembly

29.3 Dimensions

DX581-SDisassembly

2020/07/213ADR024117M02xx, 14, en_US246

29.4 Connection

1 I/O bus2 System LED3 Allocation of terminal number and signal name4 8 yellow/red LEDs to display the signal states of the digital inputs I0 to I75 4 Test pulse outputs T0 to T36 8 yellow/red LEDs to display the signal states of the digital outputs O0 to O77 2 rotary switches for setting the PROFIsafe address8 1 green LED to display the state of the process supply voltage UP9 2 red LEDs to display errors10 Label11 Terminal unit TU582-S(-XC)

Sign for XC version

DX581-S

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 247

Examples

DX581-SConnection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US248

Fig. 43: Example of connection output Ox

29.5 Cleaning

29.6 Certification

DX581-S

2020/07/21 3ADR024117M02xx, 14, en_US 249

29.7 Recycling

DX581-SRecycling > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US250

—30 PD501-4CH

● PD501-4CH

PD501-4CH

2020/07/21 3ADR024117M02xx, 14, en_US 251

30.1 Assembly

PD501-4CHAssembly

2020/07/213ADR024117M02xx, 14, en_US252

30.2 Disassembly

30.3 Dimensions

PD501-4CH

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 253

30.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 4 yellow LEDs to display the signal states of the analog inputs I0 to I34 8 yellow LEDs to display the signal states of the outputs M0 to M35 1 green LED to display the state of the process supply voltage UP6 2 green LEDs to display the states of the motor supply voltages UP3 and UP47 4 red LEDs to display errors CH-ERR1 to CH-ERR48 Label9 Terminal unit TU542

PD501-4CHConnection

2020/07/213ADR024117M02xx, 14, en_US254

1 4 analog inputs2 1 analog output3 4 digital outputs4 Motor drivers

5 3x 0.5 mm² + shield6 2x 2.5 mm²7 External connection between I4+ and 10 V for

sensor supply monitoring required

30.5 Cleaning

PD501-4CH

2020/07/21 3ADR024117M02xx, 14, en_US 255

30.6 Certification

30.7 Recycling

PD501-4CHCertification > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US256

—31 PM595

● PM595-4ETH-F● PM595-4ETH-M-XC

NOTICE!Damage to the modules without using screw mounting accessory!Screw mounting accessories TA543 prevent bending and damaging theprocessor modules PM595.Without using DIN rail inserting the screw mounting accessories TA543 ismandatory.

2020/07/21 3ADR024117M02xx, 14, en_US 257

31.1 Assembly

31.2 Disassembly

PM595Assembly

2020/07/213ADR024117M02xx, 14, en_US258

31.3 Dimensions

Dimensions

2020/07/21 3ADR024117M02xx, 14, en_US 259

31.4 Connection

31.4.1 Power SupplyPin Assignment Label Function Description

Terminal blockremoved

Terminal blockinserted

L+ +24 VDC Positive pin of thepower supply voltage

M 0 V Negative pin of thepower supply voltage

FE Functional earth

Pin Assignment

PM595Connection > Power Supply

2020/07/213ADR024117M02xx, 14, en_US260

31.4.2 Serial Interface COM1 Pin Signal Interface Description

Terminalblockremoved

Terminalblockinserted

1 Terminator P RS-485 Terminator P

2 RxD/TxD-P RS-485 Receive/Transmit,positive

3 RxD/TxD-N RS-485 Receive/Transmit,negative

4 Terminator N RS-485 Terminator N

5 RTS RS-232 Request to send(output)

6 TxD RS-232 Transmit data(output)

7 SGND Signal Ground Signal Ground

8 RxD RS-232 Receive data(input)

9 CTS RS-232 Clear to send(input)

NOTICE!Unused connector!Make sure that the terminal block is always connected to the terminal base,even if you do not use the interface.

31.4.3 Serial Interface COM2SerialInterface

Pin Signal Interface Description

1 FE - Functional earth

2 TxD RS-232 Transmit data Output

3 RxD/TxD-P RS-485 Receive/Transmit Positive

4 RTS RS-232 Request to send Output

5 SGND Signal ground 0 V supply out

6 +5 V - 5 V supply out

7 RxD RS-232 Receive data Input

8 RxD/TxD-N RS-485 Receive/Transmit Negative

9 CTS RS-232 Clear to send Input

Shield FE - Functional earth

NOTICE!Risk of corrosion!Unused connectors and slots may corrode if XC devices are used in salt-mistenvironments.Protect unused connectors and slots with TA535 protective caps for XC devicesTA535.

Pin Assignment

Connection > Serial Interface COM2

2020/07/21 3ADR024117M02xx, 14, en_US 261

1 TxD+ Transmit Data +

2 TxD- Transmit Data -

3 RxD+ Receive Data +

4 NU Not used

5 NU Not used

6 RxD- Receive Data -

7 NU Not used

8 NU Not used

31.5 Cleaning

31.6 Certification

Pin Assignment

PM595Cleaning > Ethernet Network Interface

2020/07/213ADR024117M02xx, 14, en_US262

31.7 Recycling

Recycling > Ethernet Network Interface

2020/07/21 3ADR024117M02xx, 14, en_US 263

—32 PM56xx-2ETH

● PM5630-2ETH● PM5630-2ETH-XC● PM5650-2ETH● PM5650-2ETH-XC● PM5670-2ETH● PM5670-2ETH-XC● PM5675-2ETH● PM5675-2ETH-XC

Processor modules PM56xx-2ETH can only be used with TB56xx-2ETHterminal bases.

The index of the processor module PM56xx-2ETH(-XC) must be at least C0 forusing the terminal base TB5660-2ETH(-XC).

The terminal base TB5660-2ETH(-XC) can only be used with processormodules PM567x-2ETH(-XC).

PM56xx-2ETH

2020/07/213ADR024117M02xx, 14, en_US264

32.1 Assembly

PM56xx-2ETH

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 265

32.2 Disassembly

32.3 Dimensions

PM56xx-2ETHDisassembly

2020/07/213ADR024117M02xx, 14, en_US266

32.4 Connection

For PM5630-2ETH(-XC), the maximum number of communication modules islimited to 2.

Only following terminal bases can be used:

– TB5600-2ETH(-XC)– TB5610-2ETH(-XC)– TB5620-2ETH(-XC)

PM56xx-2ETH

Connection

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For PM5650-2ETH(-XC), the maximum number of communication modules islimited to 4.

Only following terminal bases can be used:

– TB5600-2ETH(-XC)– TB5610-2ETH(-XC)– TB5620-2ETH(-XC)– TB5640-2ETH(-XC)

32.5 Cleaning

32.6 Recycling

PM56xx-2ETHCleaning

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—33 PM5xx (-y)

● PM572● PM573-ETH● PM573-ETH-XC● PM582● PM582-XC● PM583-ETH● PM583-ETH-XC● PM585-ETH● PM590-ARCNET● PM590-ETH● PM591-ETH● PM591-ETH-XC● PM592-ETH● PM592-ETH-XC

PM5xx (-y)

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Processor modules PM57x-ETH, PM58x-ETH and PM59x-ETH with orderingNo. 1SAPxxxxxxR0271 can only be used with terminal bases TB5xx withordering No. 1SAPxxxxxxR0270.

Processor module PM591-2ETH can only be used with TB523-2ETH.

The processor modules PM59x-ETH can only be used with terminal basesTB5xx with product index C6 or higher. Otherwise, they should be updated tothat index.

PM5xx (-y)

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33.1 Assembly

PM5xx (-y)Assembly

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33.2 Disassembly

33.3 Dimensions

PM5xx (-y)Disassembly

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33.4 Connection

33.5 Cleaning

33.6 Certification

PM5xx (-y)

Connection

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33.7 Recycling

PM5xx (-y)Recycling

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—34 TB56xx-2ETH

● TB5600-2ETH● TB5600-2ETH-XC● TB5610-2ETH● TB5610-2ETH-XC● TB5620-2ETH● TB5620-2ETH-XC● TB5640-2ETH● TB5640-2ETH-XC● TB5660-2ETH● TB5660-2ETH-XC

The index of the processor module PM56xx-2ETH(-XC) must be at least C0 forusing the terminal base TB5660-2ETH(-XC).

The terminal base TB5660-2ETH(-XC) can only be used with processormodules PM567x-2ETH(-XC).

TB56xx-2ETH

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XC = eXtreme Conditions

Extreme conditionsTerminal bases for use in extreme ambient conditions have no sign forXC version.

The figure 3 in the Part no. 1SAP3... (label) identifies the XC version.

34.1 Assembly

34.2 Disassembly

XC Version

TB56xx-2ETHAssembly

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34.3 Assembly with Screws

NOTICE!Damage to the modules without using wall mounting accessory!Wall mounting accessories (TA526) prevent bending and damaging themodules during assembly with screws.Inserting the wall mounting accessories TA526 is mandatory.

1. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by180°.

2. Fasten module with screws (M4, max 1.2 Nm) from the front side.

34.4 Dimensions

TB56xx-2ETH

Assembly with Screws

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34.5 Connection

1 I/O bus2 Slot for processor module3 Slots for communication modules4 Interface for CAN5 Power supply 24 VDC6 Serial interface COM17 Ethernet network interfaces8 Holes for wall mounting

TB56xx-2ETHConnection

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34.5.1 CAN InterfaceInterface Pin Signal Description

1 CAN_GND CAN reference potential

2 CAN_L Bus line, receive/transmit line,LOW

3 CAN_SHLD Shield of the bus line

4 CAN_H Bus line, receive/transmit line,HIGH

5 NC Not connected

FE Functional earth

Pin Assignment

TB56xx-2ETH

Connection > Power Supply

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4 NU Not used

5 NU Not used

7 NU Not used

8 NU Not used

Pin Assignment

TB56xx-2ETHConnection > Ethernet Network Interface

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34.6 Cleaning

34.7 Recycling

TB56xx-2ETH

Cleaning > Ethernet Network Interface

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—35 TB51x-TB54x

● TB511-ARCNET● TB511-ETH● TB511-ETH-XC● TB521-ARCNET● TB521-ETH● TB521-ETH-XC● TB523-2ETH● TB541-ETH● TB541-ETH-XC

TB51x-TB54x

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Extreme conditionsTerminal bases for use in extreme ambient conditions have no sign forXC version.

35.1 Assembly

35.2 Disassembly

XC Version

TB51x-TB54x

Assembly

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1. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by180°.

2. Fasten module with screws (M4, max 1.2 Nm) from the front side.

35.4 Dimensions

TB51x-TB54xAssembly with Screws

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35.5 Connection

1 I/O bus2 Slot for processor module3 Slots for communication modules4 Interface for FieldBusPlug, not for terminal base TB523-2ETH5 Power supply 24 VDC6 Serial interface COM17 Network interfaces: TB5xx-ETH: Ethernet, TB5xx-ARCNET: ARCNET8 TB5x1: Serial interface COM2, TB523-2ETH: second Ethernet network interface9 Holes for wall mounting

TB51x-TB54x

Connection

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FE Functional earth

35.5.3 Serial Interface COM2SerialInterface

1 FE - Functional earth

2 TxD RS-232 Transmit data Output

3 RxD/TxD-P RS-485 Receive/Transmit Positive

4 RTS RS-232 Request to send Output

5 SGND Signal ground 0 V supply out

Pin Assignment

TB51x-TB54xConnection > Serial Interface COM2

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SerialInterface

6 +5 V - 5 V supply out

7 RxD RS-232 Receive data Input

8 RxD/TxD-N RS-485 Receive/Transmit Negative

9 CTS RS-232 Clear to send Input

Shield FE - Functional earth

35.5.4 ARCNET Network Interface

ARCNET connection of the processor modules PM5xx-ARC.

4 NU Not used

5 NU Not used

7 NU Not used

8 NU Not used

Pin Assignment

TB51x-TB54x

Connection > Ethernet Network Interface

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35.5.6 Fieldbus-neutral InterfaceFieldBusPlug Pin Signal Description

1 +24 V Standard powersupply

2 Diagnosis pin

3 0 V Standard powersupply

4 Serial data

5 Serial data

35.6 Cleaning

35.7 Certification

Pin Assignmentin Serial Mode

TB51x-TB54xCleaning > Fieldbus-neutral Interface

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35.8 Recycling

TB51x-TB54x

Recycling > Fieldbus-neutral Interface

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—36 TU582-S

● TU582-S 24 VDC● TU582-S-XC 24 VDC

Extreme conditionsTerminal units for use in extreme ambient conditions have no sign forXC version.

XC Version

TU582-S

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36.1 Assembly

36.2 Disassembly

TU582-S

Assembly

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1. TA526 is snapped on the rear side of the module like DIN rails.2. Fasten module with screws (M4, max 1.2 Nm) from the front side.

36.4 Dimensions

TU582-SAssembly with Screws

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36.5 Connection

1 I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminalbase or the communication interface module to the terminal unit

2 I/O bus (10 pins, female) to electrically connect other terminal units3 Plug (1x 50 pins and 2x 57 pins) to electrically connect the inserted I/O modules4 With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can

be shoved from each other5 Holes for wall mounting6 40 spring terminals for signals and process supply voltage

TU582-S

Connection

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36.6 Cleaning

36.7 Recycling

TU582-SCleaning

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—37 TU5xx

● ① TU515 24 VDC● ① TU531 230 VAC● ① TU541 24 VDC● ② TU516(-XC) 24 VDC● ② TU532(-XC) 230 VAC● ② TU542(-XC) 24 VDC● ③ TU516-H(-XC) 24 VDC● ③ TU532-H(-XC) 230 VAC● ③ TU542-H(-XC) 24 VDC

Hot Swap

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H = Hot swap

FW 3.2.0.

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AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

Extreme conditionsTerminal units for use in extreme ambient conditions have no sign forXC version.

37.1 Assembly

XC Version

TU5xxAssembly

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37.2 Disassembly

1. TA526 is snapped on the rear side of the module like DIN rails.2. Fasten module with screws (M4, max 1.2 Nm) from the front side.

Disassembly

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37.4 Dimensions

TU5xxDimensions

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37.5 Connection

Fig. 44: TU516 for example

1 I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminalbase or the communication interface module to the terminal unit

2 I/O bus (10 pins, female) to electrically connect other terminal units3a Plug (2x 25 pins) to electrically connect the inserted I/O modules3b For TU515, TU516(-H)(-XC), TU541 and TU542(-H)(-XC): Plug (2x 19 pins) to electrically

connect the inserted I/O modules3c For TU531 and TU532(-H)(-XC): Plug (3x 19 pins) to electrically connect the inserted I/O

modules4 With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can

be shoved from each other5 Holes for wall mounting6 40 screw terminals or spring terminals for signals and process supply voltage

37.6 Cleaning

Connection

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37.7 Certification

37.8 Recycling

TU5xxCertification

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We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without expressauthority is strictly forbidden.

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