L&T’s contribution

Indian Nuclear Industry

Mr. M V Kotwal

3 Dec 2013

Monaco ITER International Future Energy Days

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Power Scenario in India

Total Installed Capacity – 229 GW

Source – CEA Report, Oct’13

156,4

39,8

4,8

28,1

Thermal Hydro Nuclear Renew.

Installed capacity in GW

72,3

10,8 5,3

88,4

25,1

1 0

26,1

Thermal Hydro Nuclear Total

New Installations - 12th Five Year Plan (2012 – 2017)

Planned Achieved

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Stage 1 Stage 2 Stage 3

PHWR

Pu Fuelled Fast Breeders

U233 Fuelled Breeders

Natural Uranium (U238)

Electricity 12GWe 30 yrs.

Depleted U238 Pu

Thorium

Pu U233

Thorium

U233

Electricity 300GWe 30 yrs.

Electricity 500GWe 500 yrs.

The Indian Nuclear Power Road Map

Dr. Homi Bhabha’s Vision - Three Stage Closed Cycle Nuclear Program 3 of 36

1970 1980 1990 2000 2010 2020

STAGE 1

STAGE 2

STAGE 3

The Indian Nuclear Power Road Map

TAPS 1 & 2

RAPS 1 & 2

MAPS 1 & 2

NAPS 1 & 2 RAPS 3 & 4

KGS 1 & 2 KAPS 1 & 2

RAPS 5 & 6

KGS 3 & 4

TAPS 3 & 4

KAPS 3 & 4

RAPS 7 & 8

160 MWe

220 MWe

540 MWe

700 MWe

KK 1 & 2

Under Const.

PHWR PWR

1000 MWe

FBTR - 40 MWe

PFBR – 500 MWe

AHWR Critical Facility

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BWR TAPS 1 & 2

• Initial 2 reactors (1969) • Imported technology &

equipment

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Stage 1 : PHWR – Indigenous Capability Dev.

RAPS 1 to 6

Calandria

End Shield

Steam Generator

Equipment

Construction

Control & Automation

MAPS 1 & 2 NAPS 1 & 2 Valves

EPC

Heat Exchangers

KAPS 1 & 2 KGS 1 & 4 TAPS 3 & 4

RAPS 7 & 8

KAPS 3 & 4 Under Const. 6 of 36

Foreign PWRs - Faster Capacity Augmentation

VVER (Rosatom)

2 Final stages of construction 4 planned – Tamil Nadu 4 planned – West Bengal

EPR (AREVA)

6 planned – Maharashtra

AP1000 (WEC)

6 planned – Gujarat

ESBWR (GEH)

6 planned – Andhra Pradesh

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Stage 2 – FBR 500 MW

Reactor Safety Vessel

Steam Generator

Decay Heat Exch.

Reactor Roof Slab

Reactor Main Vessel

Sodium Air Heat Exch.

Dummy Fuel Assembly

Thermal Insul. Panels

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Capabilities Industries

EPC Design &

Engg. Equip. Mfg.

Civil Const.

Valves C & A Raw

Material

ECIL

Godrej & Boyce

Gammon

HCC

L&T

NFC

BHEL

Indian Industry Capability Spectrum

Walchandnagar

Avasarala

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06-07 07-08 08-09 09-10 10-11 11-12 12-13

5,0

7,4 8,5

9,8

11,7 12,8 14,0

Number of Emp.

54,000+

Founded

1938

Gov. & Pvt. Financial

Institutions 31%

General Public, 25%

FIIs 18%

Employees 12%

Others 14%

Market Cap

USD 13.8 Bn

Sales ($ Bn)

AAA Rating with Stable outlook from CRISIL & AAA from ICRA

Share holders

Larsen & Toubro

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Major Shareholders

LIC of India (16%)

Employee Welfare Foundation (12%)

Unit Trust of India (8%)

Business Segments Infrastructure

Buildings & Factories

Heavy Civil Infra

Water & Ren. Energy

Transportation

Hydrocarbon Heavy Engineering Power

Metal & Material Handling

Machinery & Industrial Products

Electrical & Automation

Others

India’s Largest Constn. Engineering & Manufacturing conglomerate

• IT & Engg Services

• Shipbuilding

• Realty

Power T&D

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World Class Safety Standards

Engagement of Du Pont for Safety consulting

Five Star & Sword of Honor by BSC

Safety Innovation Award

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Sustainability

GRI Checked A+ Rating

1st Indian company in Engg. & Const. space to report

1st Indian E&C Co. to do Org. wide Carbon Footprint Mapping

Sustainability Report 2012

Sustainability Report 2009

Sustainability Report 2008

Sustainability Report 2010

Sustainability Report 2011

Sustainability Report 2013

Project “Prithvi”

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Construction of NPP Safety Related Components in accordance with:

• ASME NQA-1

• 10 CFR Part 50 Appendix B

Nuclear Accreditations

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RCC-MR experience

Capabilities

Steam Generator 3D Model

Plant Model

Stress Analysis

Design & Engg.

Equipment Mfg.

Construction Valves Control &

Automation EPC

Raw Material

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Castings

Piping

Capabilities Design &

Engg. Equipment

Mfg. Construction Valves

Control & Automation

EPC Raw

Material

Forgings

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Critical Eqpt. Supply since late 60s

Capabilities Design &

Engg. Equipment

Mfg. Construction Valves

Control & Automation

EPC Raw

Material

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Steam Generators for PHWR

Steam Generators for PFBR Control Rod Drive

mechanism Special Steels & Heavy Forgings

Capabilities Design &

Engg. Equipment

Mfg. Construction Valves

Control & Automation

EPC Raw

Material

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TAPP 3 & 4 built in record time of 60 months

Capabilities Design &

Engg. Equipment

Mfg. Construction Valves

Control & Automation

EPC Raw

Material

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Industrial Valves – For Nuclear Application & BOP

Capabilities Design &

Engg. Equipment

Mfg. Construction Valves

Control & Automation

EPC Raw

Material

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Teaming with Rolls-Royce

LV switchgear sophistication and range to meet global benchmarks

Capabilities Design &

Engg. Equipment

Mfg. Construction Valves

Control & Automation

EPC Raw

Material

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Engineering

Procurement

Quality Systems

Project Management

Capabilities Design &

Engg. Equipment

Mfg. Construction Valves

Control & Automation

EPC Raw

Material

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Global Participation – a New Frontier

Canisters Casks for TN Inc.

Overpack Casks

Casks for Energy Solutions

To Switzerland

To USA

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Facilities

Heavy Engineering Heavy Steel Forgings Ship Building E&C - Hydrocarbon Turbine JV Boiler JV HP Piping Casting ESP Howden

Integrated Manufacturing Complex at Hazira

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India’s largest integrated facility for heavy forgings – 300 MT ingot, 120 MT forgings

L&T Special Steels & Heavy Forgings

Facilities

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L&T Special Steels & Heavy Forgings

Steel Melting

100 MT Electric Arc Furnace

Vacuum Degassing

Atm., Vacuum & Hollow Casting

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India’s Biggest Open Die Hydraulic Press (9000 MT) and 150MT Manipulator

L&T Special Steels & Heavy Forgings

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Heavy Ingots

L&T Special Steels & Heavy Forgings

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Participation in ITER

29

m

Ø 29.4 m

Top Lid

Upper Cyl.

Lower Cyl.

Base Section

Installation at site in four major assemblies

Cryostat

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Top Lid

Upper Cyl.

Lower Cyl.

Base Section

Manufacture of Sections at Hazira Workshop

Pre-assembly at Temp. site workshop in France

Assembly in Tokamak pit

Major Assemblies Sections

ITER Cryostat Overall Plan

54 Sections

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4 Sub assemblies

ITER Cryostat

FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20 FY21

In India

In France

Phase 1 – Section Mfg. @ Hazira, India

Cadarache W/S Phase 2 – Preassembly @ Site W/S

Phase 3 – Final Integration

Total cycle time – 96 months

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Technology Development

Visualization

Raw Material

Simulation

Robotics

Welding Tech.

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Site Workshop

TOKAMAK

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Site Workshop

40 % work completed; Expected readiness by Aug’14

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Summary of required Technologies

Stainless steel forgings with special properties

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Welding processes to meet specific requirements

Simulation & prediction of welding deformation

Measurement methods & simulation of assembly

Development of special tooling to meet tolerances

Design for safe handling & transportation

We at L&T look forward to participating in a bigger way in this truly international effort for the betterment of Mankind

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Thank you