Post on 15-Feb-2019
0414_MecFluid_01_28:0247_MecFluid_01_28 18-03-2010 15:59 Pagina 2
Hydraulicpower units
2
Presentazione aziendaleCompany profile
Mec Fluid 2 è nata nel 1983, come azienda dedicata alla commercializzazione di prodotti pneumatici delle più quali-ficate marche nazionali; verso la fine degli anni ‘80 ha iniziato la sua attività, volta prevalentemente alla produzione di particolari standard per la componentistica pneumatica. Allargatasi anche ai prodotti speciali, la produzione è attualmente l’attività dominante; adottando soluzioni tecniche appositamente studiate in funzione della peculiarità dei prodotti, Mec Fluid 2 è riuscita a garantire qualità nelle prestazioni a prezzi competitivi.Grazie ad una costante opera di investimenti, Mec Fluid 2, mantenendo il proprio parco macchine all’avanguardia, impiegando operatori specializzati, attrezzature e sistemi metrologici di collaudo ai massimi livelli tecnologici, è tesa a soddisfare le più svariate richieste di un mercato che è sempre più competitivo e selettivo.Sempre attenta a nuove necessità e richieste, l’Azienda si è posta come obiettivi primari la qualità del prodotto e la soddisfazione del cliente.
Mec Fluid 2 was born in 1983, dealing in wholesale trade of pneumatic equipments of some of the most qualified national brands; around the end of the ‘80s, it began its activity, involved mostly in the production of standard pneu-matic equipments.Spread out in special products too, production is the main activity at the moment; adopting technical solutions spe-cially studied according to the characteristics of each product, Mec Fluid 2 has succeeded in assuring quality in the services at competitive prices. By investing steadily, by keeping in the van its own park of CNC machines, by making use of specialized operators, tools and systems of measurement for testing correspondent to the maximum technolo-gical level, Mec Fluid 2 is dedicated to satisfy the most various requests of a market which is more and more compe-titive and selective. Always paying attention to new needs and requests, the Company has chosen as main targets the quality of the product and the customer satisfaction.
3
La personalizzazione è la nostra forzaTo personalize is our power
Mec Fluid 2, nata come azienda per la commercializzazione di componenti pneumatici, ha saputo porsi in maniera dinamica e reattiva d’innanzi alle esigenze di mercato, che richiedono sempre più personalizzazioni alle applicazioni dei prodotti. E’ quindi proprio la realizzazione di componenti speciali e personalizzati il punto di forza dell’azienda.Per mezzo di un ufficio tecnico dinamico, macchine CNC ad elevato contenuto tecnologico e un efficace controllo qualità per tutta la durata del processo produttivo, è possibile la realizzazione, in stretta collaborazione con i propri clienti, di tutti quei prodotti speciali utilizzati in numerosi settori industriali.
Mec Fluid 2, born dealing in wholesale trade of pneumatic equipments, has been able to put itself in a dynamics and reactive way in front of the market demands, which require more and more often personalized articles in function of their applications. Therefore it is the production of special and personalized components the power of the Company.Thanks to a dynamic technical department, CNC machines with high technological level, an effective quality check throughout the whole productive process, it is possible the manufacturing production, in tight co-operation with its own customers, of all those special products, used in many industrial fields.
POWER UNITSHYDRAULIC POWER PACKS
4
Working constraints
Temperature
80°C (with steel tanks)70°C (with PE tanks)
Viscosity
min 12max 80
mm /s2
mm /smax viscosity at start up 500 mm /s
2
2
Pressure
maximum pressure depending on pump and relief valve used
Direction for use
Installation
There are no limits in mounting positions, just avoid any istallation that could compromisepump’s suction.When power module is to be fitted on struttures liable to vibrations, it is better to placevibration-clamping blocks in fixing points.
Cleaning and maintenance
You have to substitute the oil after 100 hours of duty the first time, and then every 3000hours of duty (in any case at least once a year)
Wiring and starting
The starting must assure proper pump direction of rotation. It is strictly forbitten to invertthe direction of rotation.
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
5
Central manifold “A0” type assembly
E70100003
E70100004
E70100005
21
5
Modular manifolds
5
P T
VSC04
VMDC35
VSC01
E70100002
MDV30E
CPE16
MSV31E
MSV31
MSV30E
MSV30
P
2
M
5
T
1
15
14
14
14
14
17
17
17
17
11
7
POWER UNITSHYDRAULIC POWER PACKS
6
Central manifold “A1” type assembly
E70100003
E70100004
E70100005
2
41
5 8
86
Modular manifolds
5
6
P
P
T
T
VSC04
VMDC35 7
VSC01
17
17
17
E7010000217
MDV30E15
MDV30E15
CPE16
CPE16
MSV31E
MSV31
MSV30E
MSV30
14
14
14
14
MSV31E
MSV31
MSV30E
MSV30
14
14
14
14
P
24
6
M
58
3
T
1
11
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
7
Central manifold “B” type assembly
E70100002
E70100003
E70100003
E70100004
E70100004
E70100005
E70100005
32
4 1
MDV30E
5 8
86
CSB
CSC
CPEModular manifolds
5
6
P
P
T
T
VSC04
VMDC35
VMDC20
VSC01
8
15
17
17
17
17
17
17
17
9
11
10
16
E7010000217
MDV30E15
MDV30E15
CPE16
CPE16
MSV31E
MSV31
MSV30E
MSV30
14
14
14
14
MSV31E
MSV31
MSV30E
MSV30
14
14
14
14
P
24
6
M
58
3
T
1
7
POWER UNITSHYDRAULIC POWER PACKS
8
23
68,5
-0.08-0.01
5
M
71
8
12
12,5
40
6.5
Ø12
Ø24
,4G3/
8
-0.0
64-0
.025
Ø3240
OR 3106
To mount the pump: n. 2 M8 screws, with atorque wrench setting fixed at 23 ± 2.4 Nm.
Single gear pumps
0,8
1,1
1,3
1,6
2,1
2,6
3,2
3,7
4,2
4,8
5,8
7,9
G108
G111
G113
G116
G121
G126
G132
G137
G142
G148
G158
G179
Code cc/rev Mmm
47
47,5
Models
P.max
230
230
230
230
230
230
210
210
210
190
190
160
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
4,2
3,3
2,52
1,6
5
5,8
6,7
7,5
9,2
11,5
Q [l
/min
]
n [min ]-1500500 1500 500 1500 1500 500
48,5
49,5
51
53
54,5
56,5
58
60
63,5
100
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
9
EXAMPLE ORDER CODE: VMDC 35 B 1 0
Pressure vs flow
P[b
ar]
Flow [l / min]
70
140
210
077 1414 2121 2828 3535
280
350
420
Note: Values measured on valve alone (no cavity).Pressure drop may change depending on fluid viscosityand temperature
Flow [l / min]
10
20
30
0
40
50
60
P[b
ar]
Max pressure 450 bar
35 l/min
0,16 Kg
Max flow
Weight
P T
Hydraulic symbol
Main features
MOUNTING CAVITY
1Note: cavities 3, 4 and 6 are presenton central manifold type B only.
TYPE
VMDC35
P
T
Hex. 17
Hex. 10Hex. 17
Hex. 22
54 Max 66
Max 95,5
Ø 4
0
M20
x 2
49
DIRECT ACTING MAIN RELIEF VALVE
3
2
1
Nominal size:35=35ND
Type valve= VMDC Series0=std
Adjusting device:1 = screw (std)2 = handknob3 = with cap4 = plastic seal
Working range:A = 20 ÷ 100 barB = 20 ÷ 200 barC = 35 ÷ 350 bar
Minimum setting pressureMinimum setting pressure
BBBB
CC CC
Hex. 24
POWER UNITSHYDRAULIC POWER PACKS
10
EXAMPLE ORDER CODE: VMDC 20 /250 0
Max pressure 450 bar
20 l/min
53 g
Max flow
Weight
P T
Hydraulic symbol
Main features
MOUNTING CAVITY
3Note: cavities 3, 4 and 6 are presenton central manifold type B only.
TYPE
VMDC20DIRECT ACTING RELIEF VALVE
Nominal size:20
Type valve= VMDC Series0=std
Working range:250 = 15 ÷ 260 bar
Minimum setting pressure Pressure vs flow
P[b
ar]
Flow [l / min]Flow [l / min]
704
1408
21012
0044 88 1212 1616 2020
28016
35020
42024
Note: Values measured on valve alone (no cavity).Pressure drop may change depending on fluid viscosityand temperature
P
T
P[b
ar]
max 3027,5
3/4
16 U
NF
Hex. 22 Hex. 19
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
11
EXAMPLE ORDER CODE: CSC 04 C 00 0
Max pressure 250 bar
15 l/min
0,19 Kg
Max flow
Weight
Hydraulic symbol
Main features
MOUNTING CAVITY
3Note: cavities 3, 4 and 6 are presenton central manifold type B only.
TYPE
CSCPRESSURE COMPENSATED FLOW CONTROL VALVE
Nominal size:04
Type valve= CSC Series0=std
Options
Adjustment:C = screwV = hand wheel
Pressure drop diagram
Flow from A B
10,5 max65
78 (max 84)
26,5
3/4-
16 U
NF
Ø 1
2,7
Ø 3
0
Hex. 6
Hex. 24
CA
B V
A B
Note: Values measured on valve alone (no cavity).Pressure drop may change depending on fluid viscosityand temperature
P [bar]
Flow
[l /
min
]
POWER UNITSHYDRAULIC POWER PACKS
12
Pressure drop diagram
Flow from A B
A B
3/4-
16 U
NF
26,5 29,5
36,5
11,5
Ø 1
2,7
Hex. 24
10,5 max
Ø 3
0
Hex. 6
C
V
A
B
Note: Values measured on valve alone (no cavity).Pressure drop may change depending on fluid viscosityand temperature
P[b
ar]
Flow [l / min]
3 4
EXAMPLE ORDER CODE: CSB 04 C 00 0
Max pressure 300 bar
15 l/min
0,15 Kg
Max flow
Weight
Hydraulic symbol
Main features
MOUNTING CAVITY
Note: cavities 3, 4 and 6 are presenton central manifold type B only.
2TYPE
CSBDIRECT ACTING RELIEF VALVE
Nominal size:04
Type valve= CSB Series0=std
Options
Adjustment:C = screwV = hand wheel
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
13
EXAMPLE ORDER CODE: VSC 01 E 0
Max pressure 250 bar
14 l/min
14 g
Max flow
Weight
Hydraulic symbol
Main features
MOUNTING CAVITY
Note: cavities 3, 4 and 6 are presenton central manifold type B only.
5TYPE
VSC01PRESSURE COMPENSATED FLOW CONTROL VALVE
Nominal size:01
Type valve= VSC Series0=std
Controlled flow:00, A, B, C, D, E, F, H, L, M,Nl
B A
6 8
A B C D E F H L M N
Free flow pressure drop A BControlled flow B A
Typical application
Spare partcode
Ø X [mm]Nominal
controlledflow [l/min]
VSC0100 closed 0
VSC01A 0,75 1
VSC01B 1 2
VSC01C 1,3 3
VSC01D 1,5 4
VSC01E 1,7 5
VSC01F 1,9 6
VSC01H 2,1 8
VSC01L 2,3 10
VSC01M 2,5 12
VSC01N 3 14
239
Free flowControlled flow
3Ø
10,
5
Ø X
1/4”
BS
P
Note: nominal controlled flow, measured at50 bar, may change depending on fluidviscosity and temperature.
Flow [l / min]
Note: pressure drop may change dependingon fluid viscosity and temperature
ABP
[bar
]
POWER UNITSHYDRAULIC POWER PACKS
14
EXAMPLE ORDER CODE: VSC 04 02 01
Max pressure 250 bar
16 l/min
14 g
Max flow
Weight
Hydraulic symbol
Main features
MOUNTING CAVITY
7Note: cavities 3, 4 and 6 are presenton central manifold type B only.
TYPE
VSC04PRESSURE COMPENSATED FLOW CONTROL VALVE
Nominal size:04 = Ø12,7 o-ring
Type valve= VSC Series0=std
Controlled flow:00, 01, 02, 03, 04, 06, 08,11, 16
B A
Typical application23
19,58,53,5
Ø 1
1,5
Ø 1
2,7
H8
Ø X
Controlled flow Free flow
AB
Free flow pressure drop A BControlled flow through X port B A
Spare partcode
Ø X [mm]Nominal
controlledflow [l/min]
VSC040001 closed 0
VSC040101 1 1
VSC040201 1,25 2
VSC040301 1,5 3
VSC040401 1,75 4
VSC040601 2 6
VSC040801 2,25 8
VSC041101 2,5 11
VSC041601 3 16
Note: nominal controlled flow, measured at 50bar, may change depending on fluid viscosityand temperature
Flow [l / min]
Note: pressure drop may change dependingon fluid viscosity and temperature
P[b
ar]
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
15
EXAMPLE ORDER CODE: VUC 20 0
Max pressure 350 bar
25 l/min
0,1 Kg
Max flow
Weight
Hydraulic symbol
Main features
MOUNTING CAVITY
3Note: cavities 3, 4 and 6 are presenton central manifold type B only.
TYPE
VUC20PRESSURE COMPENSATED FLOW CONTROL VALVE
Nominal size:20
Type valve= VUC Series0=std
13 24
12
Hex. 2238
3/4-
16U
NF
Ø 1
2,7
B
A
AB
2
0 5 10 15 20 25Flow [l / min]
P[b
ar]
4
6
8
Note: Values measured on valve alone (no cavity).Pressure drop may change depending on fluid viscosityand temperature
Pressure drop diagram
POWER UNITSHYDRAULIC POWER PACKS
16
EXAMPLE ORDER CODE: MSV 30 0 0000 0
Hydraulic symbol
MOUNTING CAVITY
Note: cavities 3, 4 and 6 are presenton central manifold type B only.
2TYPE
MSVPILOT OPERATED TWO-WAY SINGLE LOCKING SOLENOID VALVE
BB
AA
MSV31MSV30
4
Emergency
30
2056
5985
96
1126
filter
Hex. 24
Options:
Stroke 2 mm
8
3/4-
16U
NF
A
B
P[b
ar]
Flow [l / min]Normally closed valves can be equipped with DC, RC and AC coils.MSV31 normally open valves can be equipped with DC or RC coilsonly. You can supply AC voltage to normally open valves with RCcoils through proper rectifying bridge connectors
. Other voltages110RC coils and 220AC/50Hz to 220RC coils)available on request.
(110AC/50Hz to
Note: Values measured on valve alone (nocavity). Pressure drop may change dependingon fluid viscosity and temperature.
Coil voltage Coil part N° Connectorpart N°
12DC
24DC
48DC
110RC
220RC
24/50AC
110/50AC
220/50AC
COIL-COIL-12DC-S
24DC-S
48DC-S
110RAC-S
220RAC-S
24/50AC-S
110/50AC-S
220/50AC-S
COIL-
COIL-
COIL-
COIL-
COIL-
COIL-
COIL-COIL-
K0
K0
K0
K0
K0
K0
K12
K13
Powercons.
18W
18W
18W
18W
18W
20VA
20VA
20VA
Pressure drop diagram
BA
Operation:30 = normally closed31 = normally open
Type valve= MSV Series0=std
Coil voltage:0000 = no coil (std)see over table
Options:0 = no options (std)E = emergency
Class F - VDE 0585
DIN 43650-A / ISO 4400
+/- 10% nominal voltage
Main features
Max pressure 250 bar
25 l/min
0,27 Kg (with coil)
IP 65 / DIN 40050
ED 100%
Max flow
Weight
Coil thermal insulation
Electric connection
Coil protection degree
Duty cycle
Voltage required
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
17
A
B
89,7
3661,9
46,53,1 27,9
76
23,6
3/4-16 UNF
Hex. 24
MOUNTING CAVITY
3Note: cavities 3, 4 and 6 are presenton central manifold type B only.
TYPE
MDVDIRECT OPERATED TWO-WAY DOUBLE LOCKING SOLENOID VALVE
Coil voltage Coil part N° Connectorpart N°
12DC
24DC
48DC
110RC
220RC
COIL-COIL-12DC-D
24DC-D
48DC-D
110RAC-D
220RAC-D
COIL-
COIL-
COIL-
COIL-COIL-
K0
K0
K0
K12
K13
Powercons.
22W
22W
22W
22W
22W
B
Hydraulic symbolMDV30
A
AB
BA
You can supply AC voltage to RC coils through proper rectifying bridgeconnectors (110AC/50Hz to 110RC coils and 220AC/50Hz to 220RCcoils).Other voltages available on request.
Note: Values measured on valve alone(no cavity). Pressure drop may changedepending on fluid viscosity andtemperature.
P[b
ar]
Flow [l / min]
Pressure drop diagram
EXAMPLE ORDER CODE: MDV 30 E 0000 0
Operation:30 = normally closed
Type valve= MDV Series0=std
Coil voltage:0000 = no coil (std)see over table
Options:E = emergency (std)
Class F - VDE 0585
DIN 43650-A / ISO 4400
+/- 10% nominal voltage
Main features
Max pressure 210 bar
15 l/min
0,35 Kg (with coil)
IP 65 / DIN 40050
ED 100%
Max flow
Weight
Coil thermal insulation
Electric connection
Coil protection degree
Duty cycle
Voltage required
POWER UNITSHYDRAULIC POWER PACKS
18
EXAMPLE ORDER CODE: CPE 04 P 0
Max pressure 300 bar
25 l/min
0,15 Kg
Max flow
Weight
Hydraulic symbol
Main features
MOUNTING CAVITY
Note: cavities 3, 4 and 6 are presenton central manifold type B only.
2TYPE
CPEPILOT OPERATED TWO-WAY SINGLE LOCKING SOLENOID VALVE
3
Nominal size:04
Type valve= CPE Series0=std
Operation device:P = press button
B
A
A
B
3/4-16 UNF
61,5
26,525
Hex. 22
Ø 2
04
Flow [l / min]
bar
daN
P[b
ar]
AB
AB
BA
B A
Pressure drop diagram
Operating forceon the press button
(daN)
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
19
PLUGS
R74L
Hydraulic symbolHydraulic symbolTYPETYPE3737
Hex
. 22
Hex
. 22
12,7
12,7
3/4-
16 U
NF
3/4-
16 U
NF
26,526,510,510,5
MOUNTING CAMOUNTING CAVITYVITY
Note: cavities 3, 4 and 6 are presentNote: cavities 3, 4 and 6 are presenton central manifold type B onlyon central manifold type B only..
22 33
R75GR75G
44
Hydraulic symbolHydraulic symbolTYPETYPE
MOUNTING CAMOUNTING CAVITYVITY
Note: cavities 3, 4 and 6 are presentNote: cavities 3, 4 and 6 are presenton central manifold type B onlyon central manifold type B only..
22 33
R73H
R72N
Hydraulic symbolHydraulic symbolTYPETYPE
MOUNTING CAMOUNTING CAVITYVITY
Note: cavities 3, 4 and 6 are presentNote: cavities 3, 4 and 6 are presenton central manifold type B onlyon central manifold type B only..
22 33 44
Hydraulic symbolHydraulic symbolTYPETYPE
MOUNTING CAMOUNTING CAVITYVITY
Note: cavities 3, 4 and 6 are presentNote: cavities 3, 4 and 6 are presenton central manifold type B onlyon central manifold type B only..
22 33
37
Hex
. 22
12,7
3/4-
16 U
NF
26,510,5
3/4-
16 U
NF
3/4-
16 U
NF
Hex
. 22
Ø 2
5
Hex
. 10
1/4”
BS
P
1/4”
BS
P
11,5
14
10,5
5
POWER UNITSHYDRAULIC POWER PACKS
20
CETOP3 MODULAR MANIFOLDS
Type:
E001
REARPORTS
A
B1
Hydraulic symbolP1 T1
P
P
A1
B
T
T
Type:
E010
LATERALPORTS
1/4” BSP
3/8”
BS
P55
16
49
80
A
B1
Hydraulic symbolP1 T1
P
P
A1
B
T
T
Important:The Cetop attachment is on motor side. With AC motor frames bigger than 71, always add a spacer manifold E004 (see next page)below the Cetop manifold to avoid interference between the Cetop valve and the motor.
Note: to add external manifolds to PPC assembly code, just add their code at the end of PPC code. Ex: PPC-0,8 12DC-A-G108-D/200-G-1,5L+E004+E010
BA
P
T
BA
P
T
3/8” BSP
1/4” BSP
49B
B
A
A
P
P
T
T
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
21
Note: code does not include the MSV or MDV solenoid valve.
MODULAR MANIFOLDType:
E004
SPACINGELEMENT
80
3040 P
T
2 x M8 bolts
Hydraulic symbolP1 T1
P T
Type:
E005
90°ROTATIONMANIFOLD
Hydraulic symbolType:
E030
80
80
44,5
P
T
2 x M8 bolts
P1
Hydraulic symbol
T1
P T
MANIFOLDFOR MSVAND MDVVALVES
72
40
39
3/4-
16 U
NF
1/4”
BS
P
1/8” BSP
Circuit example
P
MP4 x M6 bolts
E030
P1
P T
A
xE030
POWER UNITSHYDRAULIC POWER PACKS
22
Hydraulic symbol
CETOP3Type:
E101
Type:
E102Hydraulic symbol
MANIFOLDS WITH PILOT OPERATEDCHECK VALVES
58
23
48
241/
4”B
SP
108
80
BA
P
T
A B
A P B
A B
58
23
48
24
80
BA
P
T
A P B
DOUBLEPILOT
CHECK
SINGLEPILOT
OPERATEDCHECK ’’A’’
Note: code does not include Cetop solenoid valves.
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
23
Hydraulic symbol
CETOP3Type:
E103
MANIFOLDS WITH PILOT OPERATEDCHECK VALVES
58
23
48
241/
4”B
SP
80
BA
P
T
A P B
Note: code does not include Cetop solenoid valves.
A B
SINGLEPILOT
OPERATEDCHECK ’’B’’
POWER UNITSHYDRAULIC POWER PACKS
24
EXAMPLE ORDER CODE: DM 01 24DC
TYPE
DM - DDCETOP 3 SOLENOID OPERATED VALVE
Hydraulic scheme(see table)
DM = single solenoid valveDD = double solenoid valve
Coil voltage
DM1DM111
DD01
DD02
DD03
DD04
DD05
DD06
DD07
DD08
DD09
DD10
CodeCode
Hydraulic scheme
DM01DM01
DM02DM02
DM03DM03
DM04DM04
DM05DM05
DM06Dm06
DM07DM07
DM08DM08
DM10DM10
SchemeScheme CodeCode SchemeScheme
215
148
A P B
Standard voltages for solenoid valves: 12DC, 24DC, 48DC, 110 RAC, 220RAC, 115/50AC, 230/50AC.For others voltages ask to our technical office.
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
25
9,5133
4 holes ø9 on ø166
ØA
Ø 110
7,5
MOTORFRAME SIZE
80
90
0,75 1
1,8
1,5
2,5
1,1
2,2
3*
1,5 2
3
4*
20
20
20
25
25
25
A selection of three phase - 4 poles
kW HP Ø A MOTORFRAME SIZE
80
90
0,55
0,75
0,75
1
1,1 1,5
1,5 2
20
20
25
25
A selection of single phase - 4 poles
kW HP Ø A
Integral AC motors
Integral motor:The AC motor is directly flanged on the unit central manifold. A single coupling -see below- can suitall sizes and powers.We suggest to adopt these advanced motors because of these peculiar advantages over standard B14 AC motorsand because they are designed specifically for use on mini power packs, thus offering an higher power density.
Above motors are a selection of the most used powers and types, normally available ex-stock. Other power/frame size pairs areavailable. Ask to our technical office for either intermittent or heavy duty applications.Note*: motors for intermittent duty.Above drawing is for three phase motors, single phase motors electric box has different shape (since includes capacitors).
AC integral motor
Power [kW]
Phase: 3S
= three phase= single phase
Frame size
Poles: 4P2P
= four poles= two poles
Duty factor: -S3
= ED 100% (S1)= intermittent duty
Alternate current
PPC motor assembly code
E
E36100000Coupling spare part code
1,5
3
80
4P
-
AC
7,5
A single coupling can be applied on all motor frame sizes. This is also thesemi-coupling included in B14 motors mounting kit.The coupling is already included when specifying an integral AC motor inPPC assembly code. When ordering spare motors, the coupling is notincluded and must be ordered separately.
5
7,5
20
78
24,5
POWER UNITSHYDRAULIC POWER PACKS
26
B14 AC motors
D
H
E B
G
B14 motors: for market compatibility, any standard B14 AC motor with frame 71, 80, 90 or 100/112 can bemounted. In this case two-pieces couplings and additional adaptor flanges as per tables 40.05.00, 06.00, 07.00 and08.00 must be mounted.
Motors overall dimensions are not indicated since they can vary substantially depending on the motor brand
ØA
F
Ø C
B14 standard dimensions
MOTOR Typically available
FRAME SIZE power range ØA B ØC D E F G H
71
80
90
100/112
0,25 ~ 0,37 kW0,35 ~ 0,5 HP
0,55 ~ 0,75 kW0,75 ~ 1 HP
1,1 ~ 1,5 kW1,5 ~ 2 HP
2,2 ~ 5,5 kW3 ~ 7,5 HP
14
24
19
28
30
50
40
60
70
80
8
8
85
11595
100
130110
M6
M6
M8
M8
16
21,5
27
31
30
40
50
60
5
6
Mountingkit
XB14-71
XB14-80
XB14-90
XB14-100
Phase: 3S
= three phase= single phase
Poles: 4P2P
= four pole= two pole
Duty factor: -S3
= ED 100% (S1)= intermittent duty
Power [kW]
Frame size
Alternate current
PPC B14 motor assembly code
7,5
3
112
4P
-
AC
Mounting kits spare parts
The B14 mounting kits are made of:- a semi-coupling E36100000 (the same used forintegral AC motors) on pump shaft side- a semi-coupling on motor shaft side, which isdifferent for any frame size- an adaptor flange to suit the central manifold, whichis also different for any frame size.The mounting kit is already included when specifyinga B14 AC motor in PPC assembly code. Whenordering spare motors, the relevant mounting kit isnot included and must be ordered separately.
MOTORFRAME SIZE
112
100
5,5
7,5
7,5
10
A selection of 3 phase 4 poleB14 AC motors
kW HP
40
43
WeightKg
3
4
4
5,5
25
35
Above motors are a selection of the most used powers and types. Other power/frame size pairs are available. Ask to ourtechnical office for either intermittent or heavy duty applications.
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
27
MOUNTING KIT FOR B14 MOTORSFRAME SIZE 71
Type:
XB14-71
ADAPTORFLANGE
COUPLING
5
14
4,4
4,5
Pump side
Motor side
Ø6,5
117,
4
Ø8,5
117,4
9
20
Ø70
POWER UNITSHYDRAULIC POWER PACKS
28
MOUNTING KIT FOR B14 MOTORSFRAME SIZE 80
Type:
XB14-80
ADAPTORFLANGE
COUPLING
132
117,
4
132
117,4
Ø6,5Ø8,5
Ø100
28
715
29,5
19
4,5
31,5M
6
5
20
74,
4
19,5
23,5
Pump side
Motor side
Ø80
Ø11
0
11
22,5
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
29
MOUNTING KIT FOR B14 MOTORSFRAME SIZE 90
Type:
XB14-90
ADAPTORFLANGE
COUPLING
38
4,5
159
34
M6
5
20
23,5
74,
4
19,5
3823
,5 Pump side
Motor side
Ø9
132
117,
4
132
32
117,4
Ø115
Ø95
Ø11
0
Ø8
POWER UNITSHYDRAULIC POWER PACKS
30
40
28
4,5
M6
40
9
35,5
18,5
5
20
74,
4
19,5
24,5 Pump side
Motor side
58
7
Ø8,5
132
117,
4
132
117,4
Ø130
Ø11
0
Ø11
0
Ø8,5
MOUNTING KIT FOR FRAME 100/112B14 MOTORS
Type:
XB14-100
ADAPTORFLANGE
COUPLING
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
31
RESERVOIRES
Type:
1,5S
VOLUME1,5L
MATERIAL:STEEL
Type:
2,5S
VOLUME2,5L
MATERIAL:STEEL
155
Ø 1
23
230Ø
123
POWER UNITSHYDRAULIC POWER PACKS
32
RESERVOIRES
Type:
5S
VOLUME5L
MATERIAL:STEEL
Type:
8S
VOLUME8L
MATERIAL:STEEL
210
300
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
33
RESERVOIRES
Type:
10S
VOLUME10L
MATERIAL:STEEL
Type:
12S
VOLUME12L
MATERIAL:STEEL
375
440
O 1
23
Ø 200
O 1
23
Ø 200
POWER UNITSHYDRAULIC POWER PACKS
34
RESERVOIRES
Type:
7LV
VOLUME15L
MATERIAL:STEEL
300
220
180
200
110
30
OIL
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
35
390
360
360
203
260
110
30
OIL
RESERVOIRES
Type:
15LV
VOLUME15L
MATERIAL:STEEL
POWER UNITSHYDRAULIC POWER PACKS
36
RESERVOIRES
Type:
20EV
VOLUME20L
MATERIAL:STEEL
360
253
390
260
OIL
ø124
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
37
360
343
390
360
260
OIL
ø124
RESERVOIRES
Type:
30LV
VOLUME30L
MATERIAL:STEEL
POWER UNITSHYDRAULIC POWER PACKS
38
460
30
RESERVOIRES
Type:
5P
VOLUME5L
MATERIAL:PLASTIC
Type:
12P
VOLUME12L
MATERIAL:PLASTIC
Type:
8P
VOLUME8L
MATERIAL:PLASTIC
185
185
117
117225
30
G1/
2"
30°
7
123O
O
330
30
G1/
2"
30°
4.5
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
39
P - T
MADE IN ITALYW
WW
.RIV
AS
RL.
CO
MR
IVA
P - T
MADE IN ITALY
WW
W.R
IVA
SR
L.C
OM
RIV
A
P - T
MADE IN ITALY
WW
W.R
IVA
SR
L.C
OM
RIV
A
P - T
MADE IN ITALY
WW
W.R
IVA
SR
L.C
OM
RIV
A
Plastic reservoires correct mounting when horizontal
POWER UNITSHYDRAULIC POWER PACKS
40
ACCESSOIRES
Type:
C3415
FILTERINGELEMENT
90 μm
90° PVCFITTING FORHORIZONTALSUCTION KIT
63
3/8"
Type:
E602
SERIES OFEPD G3/8'’SUCTIONHOSES
Type:
EPD60R3/8
25
Availablelenghts
40
80
100
180
200
235
300
350
400
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
41
140
140
124
124
82
45
25
ø122
,43
Code:
R81
STEEL TANK
ADAPTER
PPC ACCESSOIRES
Code:
F
FOOTMOUNTINGSUPPORT
ø122
,43
AC
Company
Phone n°
Mr.
Fax n°
Power Kw Phases Poles
Electric motor
Kit B14 Frame size 71 80 90 100/112
0,8PumpPump 1,1 1,3 1,6 2,1 2,6 3,2 3,7 4,2 4,8 5,8 7,9 8,8 .CC
Max pressure [bar] Adjusted to [bar] Check valve
Solenoid valve Normally openNormally closedManual override
Coil [Volts]
Lever operated valveButton operated valveHand pump 2ccCompensated flow regularFlow regulatorReturn line flow regulator L/min
1,5 2,5 5 8 10 12 15 20 30 40 50
PlasticSteelMaterial
Mounting H V
Sub-plate for cetop 3 valves Quantity Post./rear Lat.
ManometerGauge isolator
Additional P lineAdditional return line
Foot
Quantity Date Reply until
Delivery time
Note:
APPLICATION FORM
Customer
Product description
Accessories
Oil tank
Marcketing information
Other valves
POWER UNITSHYDRAULIC POWER PACKS
42
1 STELO - PISTON ROD
2 GUARNIZIONE STELO - PISTON ROD SEAL
3 BOCCOLA - BUSH
4 TESTATA ANTERIORE - ANTERIOR COVER
5 GUARNIZIONE AMMORTIZZO - CUSHIONING SEAL
6 TUBO PROFILATO - TUBE
7 GUARNIZIONE PISTONE - PISTON SEAL
8 MAGNETE - MAGNET
9 PATTINO DI GUIDA - GUIDE RING
10 PISTONE - PISTON
11 REGOLAZIONE AMMORTIZZO - CUSHIONING REGULATION
12 TETSTATA POSTERIORE - POSTERIOR COVER
POWER UNITSHYDRAULIC POWER PACKS
43
NOTE:
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
Mec Fluid 2 S.r.l.Via degli Artigiani 3335042 Este (PD) Italy tel. 0429 602560 r.a.
fax 0429 600981
www.mecfluid2.it
info@mecfluid2.itcommerciale@mecfl uid2.it
tecnico@mecfluid2.it
Subject to change without notice
0414_MecFluid_01_28:0247_MecFluid_01_28 18-03-2010 15:59 Pagina 1
Il Sistema Qualità interno gestisce e controlla ogni processo produttivo secondo il proprio Manuale della Qualità, adottato sistematicamente da tutti gli Enti interni nello svolgimento delle proprie funzioni. Viene così garantito un elevato livello qualitativo di ogni tipologia di prodotto finito.Particolare attenzione è riposta nel controllo qualità in-process: si suddivide tra il controllo qualitativo-dimensionale su ciascun componente per mezzo di un’attrezzata e computerizzata sala metrologica e la verifica funzionale di ogni singolo prodotto finito.
The Quality System manages and checks each productive process according to its Quality Manual, now systematically adopted in all sectors during the course of their own performances. In this way a high quality standard is guaranteed in each kind of finished goods. Particular attention is put on the quality check during the manufacturing process, which is divided between both qualitative and dimensional check of each article, made by a well-equipped and technological measurement room, and the functional check of each finished goods.