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Introduction
Surface coating industry is one of the most popularindustries. Paints, varnishes and lacquers industry is gaining
ground at a rapid pace in modern time accompanied with
closed advance in surface coating technology. They are
formulated for specific purposes: outside house paints andexterior varnishes are intended to give good service when
exposed to weathering; interior wall paints are formulated
to give excellent coverage and good wash ability; and
lacquers are formulated for rapid drying.
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Varnish is one of the important parts of surface coatingindustry. Varnish is a transparent, hard, protective finish or
film primarily used in wood finishing but also for other
materials. They are used to change the surface gloss,
making the surface more matte or higher gloss, or toprovide the various areas of a painting with a more unified
finish. Varnishes are also applied over wood stains as a
final step to achieve a film for gloss and protection. Some
products are marketed as a combined stain and varnish.
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Paint is any liquid, liquefiable, or mastic composition
which after application to a substrate in a thin layer
is converted to an opaque solid film. It is most
commonly used to protect, colour or provide texture
to objects. The paint industry volume in India hasbeen growing at 15% per annum for quite some
years now. As far as the future growth prospects are
concerned, the industry is expected to grow at 12 to13% annually over the next five years.
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The technology is required to produce different type
of new paints and varnishes based on different type
of uses. The paint and coatings industry plays an
integral role in sustainability; coatings protect the
objects we depend on every day, preserve ourpossessions, so they last longer and provide for a
sustainable future. They are indispensable products
that extend the useful life of everyday objects byacting as a protective barrier.
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These newer products have enabled paint
manufacturers to improve the performance
properties of their paints and coatings and so
satisfy the more stringent requirements of our
modern industrial society. The future forindustrial paints, varnishes and lacquers is bright.
In the next few years its value will go up gradually
in line with the global trend.
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The major contents of the book are application of
paints, fundamentals of paint, varnishes and
lacquers, manufacturing of different type of paints,
paint formulation, pigment dispersion, emulsion
paints, and so on.
The book deals with fundamentals of paints,
Varnishes and lacquers, pigments, Oils used inpaints and varnishes, solvents, dryers,
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plasticizers, additives for surface coating,various types of paint manufacturing etc.
The book is very useful for new
entrepreneurs, existing units, technocrats,technical institutions and for those who
wants to diversify in the field of paints
manufacturing.
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Table of Contents
1. Application of PaintsPaint System Specification
Preparation of Paints
Establishment of the paint Manufacture Unit
PigmentWhite Pigments
Black Pigments
Red Pigment
Green Pigment
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Blue Pigment
Synthetic Ultramarine Blue
Yellow Pigment
Drying Oils & Driers
Drying OilsLinsed Oil
Castro Oil & Dehydrated Castro Oil
Dehydrated Castro Oil (DCO)
Tung Oil
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Soyabean Oil
Cashew Nut Shell Liquid (CNSL)
Other Less Important Oils
Refiningof Drying Oils
Diriers
2. Fundamentals of Paint, Varnishes & LacquersPaint
Varnishes
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Lacquers
SolventsWhite Pigments
Red Pigments
Yellow and Brown Earth Colours
Orange and Yellow Pigments
Green Pigments
Blue Pigments
Black PigmentsExtenders
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Oils Used In PaintsResins Used In Paints, Varnishes And Lacquers
Solvents Used In Paints, Varnishes and Lacquers
Addittives Used In Paints, Varnishes and Lacquers
3. Oils Used In Paints and VarnishesDrying Oils
Conjugated Oils
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Semi Drying Oils
Non-Drying Oils
Derivatives of Drying Oils
Refining of Oils
4. SolventsHydrocarbons
Ketones
EstersGlycol Ethers
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Yellow Distermper
White WashPutties
Non-Freezing Putty
Modified Putty
Emulsion Paints
8. FormulationsEnamels
Luminous PaintsPaint for Structural Steel
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Mica Lustre Paint
Aluminum Priming for Wood
Water Emulsion Paints for Exterior Use
Varnishes
Lacques
9. LacquersCellulose Products
Ethyl Cellulose
Lacpuer Manufacture
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Mertis of Cellulose Lacquers
Aeroplane Lacquer
Book Lacquer
Varnishes
Different kinds of Varnishes
Oil Varnish
Turpentine Varnish
Spirit Varnish
Water VarnishOil Varnishes
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Preparation of Oil Varnishes
Gum Running
Addition of Drying Oils
Thinning
Maturing
Different kinds of Oil Varnishes
Exterior Varnish
Interior Decorators Varnish
Rubbing VarnishPolishing Varnish
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Flat Varnish
Gold Size
Black Varnish
Formulase of Oil Varnishes
Spirit Varnish or Lacquer
Resins
Solvents
Plasticizers
Alcohol VarnishTurpentine Varnishes
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Formulas for Preparing Spirit Varnishes
French VarnishVarnish Prepared from Synthetic Resins
Spar Varnish
Process
10. Paint Manufacturing Different Types of Paints and
Various Formulations
Premixing
Grinding Operation
Tinting Operation
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Oil Based Paints
Modern Gloss Finishes
Heat Resisting Paints
Flame Retardant Paints
Plastic Paints
Floor Paints
Flat Paints
Aluminium Paint
Wrinkle FinishesHammer Fnishes
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Marine Coatings
IntroductionShip Paints
Hull Paints
Top Sides Finish
Boot Topping Paints
Antifouling Paints
Anti-Corrosive Paints
Road Marking PaintsChemical Resistant Coattings
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Shythetic Enamel Paints
Bittumionous CoattingsHigh Solids Finishes
Curing Agent :
Graphite and Graphite Paints
11. Primers
Primer for Metals
Types of Primers
Blast PrimersMetallic Zince Primers
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Red Oxide/Zinc Chrome Primers
Lead Based Primer
Wash Primer
Primers for wood
Leadless Primers :Aluminium Primer
Emulsion Primers
Wall Primers & Sealers
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12. Major Defects Which Occurs in Paints, Varnishes and
LacquersAlligatoring
Bleeding
Blistering
Blooming
Blushing
Brush Drag
Brush MarkingChalking
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Checking
CissingCracking
Effloresence
Fading
Floating
Flooding
Gas CheckingLoss of Gloss
Lifting
Leaching
Orange Pell
Pinholing
Sagging
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13. Powder Coatings
Thermoplastic Coatings
PVC Coatings
Thermosetting Coating Powders
Epoxy Powder CoatingsFormulation of Powder Coatings
Fluidized bed Coating
Electrosatic Fludized Bed Coatings
Electrostatic Spray Coating
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14. Drying Oils : Their Origin, Manufactture andProperties
General History
Types of Drying Oils
Manufacturing and Refining MethodsSolvent Extraction
The composition of Drying Oils
Future Developments
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15. Pigments-General Classification and Description
Definition of PaintPurposes of Pigments in Paint
Hiding Power of Paint
Extender Pigments
Pigment Manufacturing
16. White Hiding Pigment
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17. Organic Toners and Mineral Pigments
Color BlendingMetallic Pigments
Blacks
Earth Colors
Inorganic Blues
Organic BluesBrowns
Greens
Organic Greens
Marron Pigment
Oranges
Reds
Violets
Yellows
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18. Rosin and Rosin Derivatives
19. Alkyd Resin Technology
20. Miscellaneous Resins in Protective Coatings
Petroleum Resins
TTerpene Resins
Coumarone-Indene Resins
Maleic Resins
Chlorinated Resins
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21. Solvent-type Resins
Brush LacquersAcknowledgment
Ethyl Cellulose
Parlon
Vinyl Resins
Polystyrene and Styrene Resins
Acrylate and Methacrylate Resins
Allyl ResinsPliolite
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Silicone Resins
22. Hydrocarbon Thinners
Measures of Solvency
Composition
Viscosity Reduction
Tests for Purity
Volatility
Conclusion
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23. Formulation of the "Volatiles" in Nitrocellulose
LacquersSolvents and Diluents
Latent Solvents
Thinners
24. The application of Metallic Soaps as Driers,
Fungicides, Suspending Agents and Flatting Agenst
Theories on the Mechanism of the Action of Driers
Efficiency of Driers
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Effect of Vehicle
Metallic Soaps as FungicidesMetallic Soaps and Suspending Agents
Metallic Soaps as Flatting Agents
25. The Testing of Raw MaterialsReasons for Testing Raw Materials
Completeness of Testing
Solvents
Drying OilsConclusion
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26. Resin and Varnish Manufacture
Tung OilOiticica Oil
Perilla and Linseed Oils
Other Oils
Oil-Resin Combinations
27. Industrial Finishes
Classification
Manufacturing Methods for Industrial Finishes
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28. Trade Sales Paints
Shingle StainSpar Varnish
Exterior Enamels
Gaulking Compounds
Asphalt and Coal-tar PaintWall Primer and Sealers
Wall finish Coats
Enamel Undercoaters
Enamel Finish Coats
Varnishes
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Floor Paints and Enamels
Miscellaneous
29. Water and Emulsion Paints
30. Aminoplast ResinsChemistry and Composition
Commercial Practice and Composition
Functional Use and Mechanism
Formulation
31. Phenolic Resins
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32. Epoxy Resins
Physical and Chemical Charac Teristics of Epoxy ResinsTwo-Package or Amine-Cured Epoxy Coatings
Epoxy Esters
High-Performance Baking Finishes
Other Types of Epoxy Coatings
33. Acrylic ResinsTypes of Acrylic Resins
Properties of Acrylic Resins
Polymerization of Acrylic MonomersApplications of Acrylic Polymers
Starting Formulations
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34. Vinyl Resins for CoatingsPolymerization Methods
Vinyl Chloride Solution Resins
Vinyl Dispersion Resins
Polyvinyl Acetal Resins
Polyvinyl Acetate
35. Urethane CoatingsRaw Materials
Coating Vehicle IntermediatesChemistry
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Classificationof Coatings
Drying Oil Modifide UrethanesPrepolymers
Blocked Isocyanates
Two-Package Urethane Coatings Astm-4
Polyester/Polyisocyanate Two-Component Systems, Astm-5Comparision of Uretthane Coatings with Competitive Coatings
Improved Color Stability
Lower-Cost Urethanes
Conclusion
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36. Oxygenated Solvents
Ester SolventsKetone Solvents
Glycol Ether Solvents
Alcohols
Other Solvents
Solvent Properties
Formulation of Solvents Systems
37. White PigmentsOpacity
The reactive white Pigments
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The nonreactive white Pigments
38. Coloued PigmentsChrome Yellows
Zince Yellows
Strontium YellowNickel Titanate Yellow
Nickel Azo Yellow
Cadmium Yellow
Yellow lron Oxide
Hansa Yellows
Benzidine Yellows
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Vat Yellows
Chrome OrangeMolybdate Orange
Cadmium Orange
"Mercadium" Orange
Benzidine Orange
Dinitraniline Orange
VatDay Oranges
Chrome Greens
Chromium oxide
Hydrated Chromium OxideCopper Phthalocyanine Green
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Organic Green Toners
Iron BluesCopper Phthalocyanine blues
Ultramarine Blue
Organic Blue Toners
Indanthrone Blue
Carbazole Dioxazine Violet
Organic Violet Toner
Mineral Violet
Quinacridone Violet
LitholsPara Reds
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39. Paint Formulation
ArtScience
Raw Materials
Manufacture
Cost
Performance
PrinciplesPigments Volume Concentration
Critical Pigment Volume Concentration
Pigment
Vehicle
Solvents and Driers
Formulation ExampleComputer
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40. Pigment Dispersion
DefinitionMethod.
Equipment
Mill Base Formulation
Setting Up a Laboratory Formula
Equipment setups and Limitations
Tank ConfigurationPremixers
Conclusions
41. Emulsion PaintsIngredients of An Emulsion Paint
Emulision Formation
Stability of Emulsions
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42. Maintenance Paints
Paint Types and SelectionCoating Types
Description By Generic Types
Principles of Effective Maintenance Painting
Substrate Materialss
Effect of Exposure
Paint System and Application
43. Aluminum Pigments and PaintsHistory
Methods of Manufacture
Properties and Characteristics of The Pigment
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Aluminium Pigments Products
Testing Aluminum Pigments
Aluminum Paints Application Methods
44. Aerosol CoatingsDefinition
Description
Components
Paint Formulation
45. Paint and Varnish RemoversPaint RemovalSolvent Paint and Varnish Removers
Nochlorinated Solvent Paint Removers
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46. Machinery & Equipments for Paint & Varnish Industry
Triple Roil MillSand Grinder
Colloid Mill
Amalgamator or Horizontal Mixer
Attrition Mill
Roll Mill
Cone Blender Mixer
Drum Type Mixer
Planetary Paste Mixer
Portable Stirrer
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Niir Project Consultancy Services (NPCS)
can provide Process Technology Book on
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Visit us at
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Take a look at NIIR PROJECT CONSULTANCY
SERVICES on # StreetView
https://goo.gl/VstWkd
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Locate us on
Google Mapshttps://goo.gl/maps/BKkUtq9gevT2
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An ISO 9001:2008 Company
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Who are we?
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o One of the leading reliable names in industrial world for
providing the most comprehensive technical consulting services
o We adopt a systematic approach to provide the strong fundamental support needed for the effective delivery of services
to our Clients’ in India & abroad
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What do we offer?
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o Project Identification
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Entrepreneur India (An Industrial Monthly Journal)
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How are we different ?
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o
We have two decades long experience in project consultancy andmarket research field
o We empower our customers with the prerequisite know-how to
take sound business decisions
o We help catalyze business growth by providing distinctive and profound market analysis
o We serve a wide array of customers , from individual
entrepreneurs to Corporations and Foreign Investors
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Our Approach
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pp
Requirement collection
Thorough analysis of the project
Economic feasibility study of the Project
Market potential survey/research
Report Compilation
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Who do we serve?
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Corporateso Government Undertakings
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Sectors We Cover
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o Ayurvedic And Herbal Medicines, Herbal Cosmetics
o Alcoholic And Non Alcoholic Beverages, Drinks
o Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin
o Activated Carbon & Activated Charcoal
o Aluminium And Aluminium Extrusion Profiles & Sections,
o Bio-fertilizers And Biotechnology
o Breakfast Snacks And Cereal Food
o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling
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Sectors We Cover Cont
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o Bamboo And Cane Based Projects
o Building Materials And Construction Projects
o Biodegradable & Bioplastic Based Projects
o Chemicals (Organic And Inorganic)
o Confectionery, Bakery/Baking And Other Food o Cereal Processing
o Coconut And Coconut Based Products
o Cold Storage For Fruits & Vegetables
o Coal & Coal Byproduct
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Sectors We Cover Cont
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o Copper & Copper Based Projects
o Dairy/Milk Processing
o Disinfectants, Pesticides, Insecticides, Mosquito Repellents,
o Electrical, Electronic And Computer based Projects
o Essential Oils, Oils & Fats And Allied o Engineering Goods
o Fibre Glass & Float Glass
o Fast Moving Consumer Goods
o Food, Bakery, Agro Processing
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Sectors We Cover Cont
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o Fruits & Vegetables Processing
o Ferro Alloys Based Projects
o Fertilizers & Biofertilizers
o Ginger & Ginger Based Projects
o Herbs And Medicinal Cultivation And Jatropha (Biofuel)o Hotel & Hospitability Projects
o Hospital Based Projects
o Herbal Based Projects
o Inks, Stationery And Export Industries
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Sectors We Cover Cont
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o Infrastructure Projects
o Jute & Jute Based Products
o Leather And Leather Based Projects
o Leisure & Entertainment Based Projects
o
Livestock Farming Of Birds & Animalso Minerals And Minerals
o Maize Processing(Wet Milling) & Maize Based Projects
o Medical Plastics, Disposables Plastic Syringe, Blood Bags
o Organic Farming, Neem Products Etc.
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Sectors We Cover Cont
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o Paints, Pigments, Varnish & Lacquer
o Paper And Paper Board, Paper Recycling Projectso Printing Inks
o Packaging Based Projects
o Perfumes, Cosmetics And Flavours
o Power Generation Based Projects & Renewable Energy Based Projects
o Pharmaceuticals And Drugs
o Plantations, Farming And Cultivations
o Plastic Film, Plastic Waste And Plastic Compounds
o Plastic, PVC, PET, HDPE, LDPE Etc.
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Sectors We Cover Cont
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o Potato And Potato Based Projects
o Printing And Packaging
o Real Estate, Leisure And Hospitality
o Rubber And Rubber Products
o
Soaps And Detergentso Stationary Products
o Spices And Snacks Food
o Steel & Steel Products
o Textile Auxiliary And Chemicals
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Sectors We Cover Cont
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o Township & Residential Complexo Textiles And Readymade Garments
o Waste Management & Recycling
o Wood & Wood Products
o Water Industry(Packaged Drinking Water & Mineral
Water)
o Wire & Cable
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Niir Project Consultancy Services
106-E, Kamla Nagar, New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886
Mobile: +91-9811043595
Fax: +91-11-23841561
Website :
www.niir.org
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Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd
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www.niir.org
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For more information, visit us at:www.entrepreneurindia.co