Post on 16-Apr-2018
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Generating ProgressThe utility industry is evolving to meet the world’s advancing energy demands. Instrumental in
this evolution are power generation systems located at or near the load center. Fairbanks Morse
Engine generator sets, anchored by our innovative Enviro-Design® dual-fuel engines, fulfill
this need by meeting peak load requirements while improving power quality and reliability. In
fact, the Opposed Piston DF, FM-MAN 32/40 DF, Colt-Pielstick PC-2 Series, and FM/ALCO 251F
engines drive some of the lowest cost, lowest emission stationary power solutions available.
rpm
900
720
514
DUAL-FUEL ENGINESDual-Fuel Engine Generator Set Power Ranges
0 2000 4000 6000 8000 10000 kWe
Opposed Piston Model 38D
FM-MAN 32/40 DF
Colt-Pielstick PC2 DF
rpm
1050
900
600
520
400/430
DIESEL ENGINESColt-Pielstick Diesel Engine Power Ranges – Installations
0 5000 10,000 15,000 20,000 25,000 kW
PA6B STC
PA6B
PC2.6B
PC2.6 STC
PC4.2B
rpm
720/800
720/750
514/550
500/514
400/428
FM-MAN B&W Diesel Engine Power Ranges
0 5000 10,000 15,000 20,000 25,000 kW
L 27/38
L,V 32/40
L 40/54
L,V 48/60B
L 58/64
rpm
900-1200
FM/ALCO 251F Diesel Engine Power Ranges
0 2000 4000 6000 8000 10000 kWe
FM/ALCO 251F
Enviro-Design® TechnologyA Fairbanks Morse Engine breakthrough in dual fuel engine ignition/operation, Enviro-Design® technology enables engines to run on full diesel fuel or natural gas with a diesel pilot for ignition. Switchover from one fuel to another may be accomplished under varying load conditions. In fact, a switchover to 100% diesel is automatically initiated if gas supply is interrupted. Separating Enviro-Design® engines from conventional dual-fuel designs is their ability to perform engine ignition with dramatically less pilot fuel, and without spark plugs. It is accomplished through a unique pre-combustion strategy. This strategy, along with a proven, high-performance diesel engine blueprint, equips Enviro-Design® engines with significant environmental and economic advantages.
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Cleaner
Minimal diesel pilot requirement (1% of total fuel input) dramatically reduces fuel usage, and in turn, NOx emissions.
Lower operating/maintenance cost
The spark plug-free design reduces maintenance downtime and operating costs, while a lower pilot fuel requirement significantly reduces the overall fuel cost.
High output
Dual-fuel operation doesn’t reduce the output of our high-performance designs.
Flexible
Dual-fuel capability includes a wide variety of gaseous fuels at pressures below 100 psig.
Higher availability
With the ability to run on 100% diesel fuel, an interruption in the gas supply doesn’t halt operation.
Proven/reliable design
Fairbanks Morse Engine first developed dual-fuel technology in the 1940’s and has continued to advance their design to meet today’s needs.
Enviro-Design® TechnologyA Fairbanks Morse Engine breakthrough in dual fuel engine ignition/operation, Enviro-Design® technology enables engines to run on full diesel fuel or natural gas with a diesel pilot for ignition. Switchover from one fuel to another may be accomplished under varying load conditions. In fact, a switchover to 100% diesel is automatically initiated if gas supply is interrupted. Separating Enviro-Design® engines from conventional dual-fuel designs is their ability to perform engine ignition with dramatically less pilot fuel, and without spark plugs. It is accomplished through a unique pre-combustion strategy. This strategy, along with a proven, high-performance diesel engine blueprint, equips Enviro-Design® engines with significant environmental and economic advantages.
Applications
• PeakShaving• Continuous• Emergency-Standby• BlackStart
Installations
• MunicipalPower• Hospitals• Universities• Nuclear• Industrial
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Power ProfilesFM-MAN 32/40 DF Engines Two worldwide leaders in engine manufacturing came together to bring you one progressive engine. The FM-MAN 32/40 Dual Fuel engine unites the expertise of Fairbanks Morse Engine and MAN — a combined 200 years plus of experience. The result is a 4480-6720 kWe powerhouse that’s as clean running and easy to maintain as it is efficient. Key features include:
• Ultra-rigid block
• Double camshaft capability for quick engine changeover between consumption and emission optimized operation
• Extremely low-wear valve and piston designs
FM-MAN32/40DFDATAConfiguration VeeBore 320mmStroke 400mm
GenSet EngineVersion 60HzOutputRange(kWe) 4480-6720Cylinder(nos) 12V-14V-16V-18VSpeed(rpm) 720FuelCapabilities Dual
FM-MAN 32/40 DF
5436 mm
A3734 mm
DIMENSIONS(mm) CYL A TONS 12V 11,100 116 14V 11,709 127 16V 12,344 142 18V 13,005 159
3302 mm
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Opposed Piston DF EnginesThe Opposed Piston engine design has proven itself in heavy industrial and critical standby power applications. Around the globe O-P engines are driving locomotives and ships; and standing by for emergency nuclear reactor cooling, telecommunications, and life support power. Increasingly, O-P engines have taken a leading role in today’s utility industry as dependable generators of electricity supply. Single units range from 1255-3165 kWe.
Fairbanks Morse Engine O-P engines operate on the two-stroke cycle principle, without the need for cylinder heads or intake or exhaust valves. In fact, these engines have less than half the moving parts of most other engines. Other features and benefits include:
• 40-year service life, shock-qualified cylinder block with excellent maintenance access
• High-efficiency turbocharging and pulse manifolding for improved efficiency
• Removable piston assemblies for simplified maintenance
• High tensile strength alloy steel connecting rods
• Longer bearing life due to conservative operating speed
OPPOSEDPISTONMODEL38DDATAConfiguration In-LineBore 206mmStroke 254mm
GenSet GenSetEngineVersion 50Hz 60HzOutputRange(kWe) 1255-3165 1580-3165Cylinder(nos) 6L-9L-12L 6L-9L-12LSpeed(rpm) 750,1000 900FuelCapabilities DualandDiesel DualandDiesel
Opposed Piston Model 38D
DIMENSIONS(mm) CYL A B TONS 6L 6350 2286 24 9L 7620 2794 33 12L 9296 3302 42
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Power ProfilesColt-Pielstick PC-2 Series Engines One of the largest dual-fuel engines available in the world, the Colt-Pielstick PC-2 Series offers units delivering 7815 kWe. And these engines’ remarkable power is matched by their remarkable efficiency. They are the most fuel efficient of all the Enviro-Design® engines per bhp-hr. Other benefits of these heavy-duty diesels include:
• Ability to burn heavier grade residual oils for lower fuel expense
• Specialized tools that streamline servicing for reduced maintenance downtime and cost
• Ideally suited for easy-to-install, expandable power module use
• Low dimensions/output ratio, reducing housing requirements
COLT-PIELSTICkPC2.6DFDATAConfiguration VeeBore 400mmStroke 460mm
GenSetEngineVersion 60HzOutputRange(kWe) 7815Cylinder(nos) 18VSpeed(rpm) 514FuelCapabilities Dual
Colt-Pielstick PC2.6 DF
DIMENSIONS(mm) CYL A B C TONS 18V 14,401 4089 4876 129
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FM/ALCO 251FThe FM/ALCO 251 engine is universally recognized as a reliable power plant. The model 251 diesel engine affords high specific output with low specific fuel consumption. This rugged 4-stroke engine is available in 6, 8, 12, 16, and 18 cylinder configurations and provides 500 to 2810 kWe of power. All versions feature exceptional commonality of components with 229 mm (9 in) bore and 267 mm (10.5 in) stroke used throughout.
• Forged alloy crankshaft with nitrided bearings, and welded counterweights
• Fabricated steel cylinder block with redesigned camshaft bearing supports
• The underslung crankshaft is carried in forged steel saddles
FM/ALCO 251F (Diesel)
DIMENSIONS(mm) CYL A TONS 6L 6743 26 8V 6543 24 12V 8573 28 16V 9712 38 18V 10,465 43
FM/ALCO251FDATAConfiguration In-Line,VeeBore 229mmStroke 267mm
GenSet GenSetEngineVersion 50Hz 60HzOutputRange(kWe) 500-2810 730-2675Cylinder(nos)6L-8V-12V-16V-18VSpeed(rpm) 750,1000 900,1200FuelCapabilities Diesel Diesel
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Evolving Energy Engine generator sets are system engineered, manufactured, and tested by Fairbanks Morse Engine to ensure optimal performance and efficiency. Sets come factory assembled on a steel sub-base, ready for direct mounting on a standard reinforced concrete foundation. Auxiliary systems can be provided separately for remote mounting, or installed on a pre-engineered module, for significantly reduced installation cost and start-up time. In addition, Fairbanks Morse Engine power modules offer:
• Ensured compatibility and proper sizing
• Factory engineered fuel, lubricating oil, and cooling water systems
• All mounting, piping, and wiring
• Available switchgear and support systems
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36" 24"
72"
Controls & MonitoringA Programmable Logic Control-based monitoring and control panel initiates starting and stopping, and manages operation and diagnostic information on Fairbanks Morse Engine generator sets. Features include:
• Complete engine and system controls
• Fuel/air ratio control
• Engine speed control
• Graphic touch screen operator display
• Remote monitoring and control available
• Improved diagnostic troubleshooting
• Password protection of desired critical functions
• Precise engine tuning allows for emission and load control optimization
• Future expansion available
• Compatible with all AC/DC input power applications
Genuine OEM Replacement Parts Only the expert engineering and quality commitment of Fairbanks Morse Engine could deliver generator sets driven by engines as productive and efficient as the Opposed Piston DF, FM-MAN 32/40 DF, Colt Pielstick PC-2 Series, and FM/ALCO 251F. And only Fairbanks Morse Engine OEM replacement parts can keep them that way. From proprietary metallurgical specifications to exacting machining tolerances, genuine engine parts ensure the optimal performance and long service life of your Fairbanks Morse engine.
Maintain the quality in which you so wisely invested — we make it easy. Fairbanks Morse Engine parts are available around the clock to go anywhere around the world. Put quality in, get quality out.
Seattle, WA
Calgary, AB Canada
San Diego, CA
Houston, TX
FME HeadquartersBeloit, WI
Norfolk, VA
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630 Tidewater Dr.Norfolk, VA 23504800.322.7241
12253 FM 529Houston, TX 77041800.499.3633
18926 13th Place SouthSeattle, WA 98148800.443.8461
1545 Tidelands Ave., Suite JNational City, CA 91950800.443.8461
CANADA217 Bow StreetCochrane, AlbertaCanada, TOL OWO403.932.3230Fax: 403.932.4800
ASIA/PACIFICANDEUROPE608.364.8247Fax: 608.364.8417
LATINAMERICA786.845.6960Fax: 786.845.9970
Quality In, Quality Out.
SERVICE CEntER LoCatIonS
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Our Team is Your Team. Customer Support & TrainingOne more reason Fairbanks Morse Engine is a leader: we support our superior engines with superior service. Our professional service technicians stand ready to maintain the renowned Fairbanks Morse Engine performance — whatever you need, wherever in the world you need it. From on-site repairs, to major overhauls, to maintenance contracts, our team is your team.
In fact, if you prefer, we will train your staff to service your Fairbanks Morse engines. The Fairbanks Morse Conference & Training Center is equipped to provide extensive hands-on training. Our instructors will guide your personnel through maintenance, minor or major repair, major overhaul, or diagnostic courses using advanced training aids.
At Fairbanks Morse Engine, supplying powerful solutions goes far beyond producing horsepower. It’s about quality. Quality ideas. Quality people. Quality products. And quality service. Our ISO-certified quality assurance program sets and meets rigorous standards with thorough operator inspections, internal auditing, sophisticated testing equipment, and rigid supplier requirements.
But we demand even more of ourselves. That’s how we deliver valuable innovation and outstanding service to our customers.
Whether your application requires expansion of an existing power plant, or a complete turnkey product, work with a team who understands that quality is everyone’s job. Work with Fairbanks Morse Engine.
Powerful Solutions. Powerful Partner.
www.fairbanksmorse.comData and specifications subject to change without notice.
Dimensions and weights may vary depending on application and installation.