Food Transportation System

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Transcript of Food Transportation System

Food Transportation System Implementation

10 Rules for Guiding Food Transportation Management

Dr. John M. Ryan

jryan@sanitarycoldchain.com

http://www.SanitaryColdChain.com

Module Four

Management

HACCP

Sanitation

Traceability

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Establish and Manage to the Standards

(Maintenance)

10 Rules for Guiding Food Transportation Management

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Food safety and food quality cannot be separated. They are interdependent and both are the responsibility of the food transporter. Quality controls over transportation processes are required in order to maintain food safety standards.

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All members in the food supply chain are interdependent. A break in the chain causes overall system failures and an interactive approach to transportation food safety must be taken.

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The Supply Chain is a Process Measurement along the supply chain is critical to management’s ability to control food safety and quality. No measurement means there is a lack of ability to control. Inspection is subjective and expensive and needs to be supported by testing technologies.

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Tests and technology must continue to be developed to support in-transit measurement needs. These include detection of bio-contaminants and other adulterants, allergens, tampering, explosive harmful gas detection.

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Recall time will be reduced through electronic traceability systems, sharing of information and cooperation among supply chain partners. Reducing recall times means protecting consumers and innocent suppliers. It is an important form of damage control.

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In-transit container sanitation for food is paramount. Get it under control.

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Preventive risk reducing plans must include visibility for all supply chain members. Information systems that collect and transmit identification, location and condition of shipments must do so and deliver maps, temperature trends and alerts in real-time.

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While prevention is critical, those in charge of food transportation systems must learn to respond rapidly to food safety and quality problems and priorities. Systems are required that will greatly reduce recall times.

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More sophisticated and integrated food transportation information systems need to be developed in order to allow supply chain businesses to capture, share and use supply chain traceability and sanitation information.

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Governments and laws cannot and will not solve international food transportation safety issues. Usually, businesses must do this. Government is generally involved in enforcement, and establishes laws to attend to that task.

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Transportation Ties Them All Together

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We can start with a definition: Risk is a calculated expected value of one or more results of one or more future events. The concept is more easily understood with questions like this: What’s the likelihood of a food borne contamination outbreak from A dirty truck that has a failed refrigeration system? A dirty truck with a good refrigeration system? A clean truck with a good refrigeration system? A clean truck with an independent temperature monitoring system? A clean truck with an independent temperature monitoring system that is part of a formal food safety transportation system?

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Modeling Risk

Define the dependent variable.

(an outbreak will “depend on” - - - - what?) List independent variables (potential causes/hazards) Prioritize the causes from the most likely cause to the least likely cause.

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Modeling Risk

The potential causes become what we call “independent variables”.

Suppose we think that food borne illness outbreaks are likely the result of one or more of these:

Dirty water (biological, chemical, radiological or allergen contamination) Biological, chemical, radiological or allergen contaminants on/in the food Poor management by food suppliers or transporters A lack of traceability to stop and control the outbreak from continuing to spread

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Modeling Risk

Food borne illness (FI) is likely the result of a. dirty wash water, b. adulterants, c. poor temperature control and d. a lack of traceability

FI = f (a, b, c, d) This is read as “foodborne illness” is a function of (or may be caused by) risk factors such as dirty wash water, adulterants, poor temperature control and a lack of traceability. Can we measure or monitor FI as well as a, b, c and d? Some of these independent variables (potential causes) are best controlled by maintenance stations, suppliers or by a transportation company’s daily practices. We measure them all the time or can measure them if measurement and control over these causes is part of a standardized approach to transportation food safety.

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Modeling Risk

Using Traceability, Sanitation, and Supplier Data to Build a Controlled Risk and Recall System

An Integrated Food Safety System (IFSS) for the Food Transportation Sector

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DATA COLLECTION

Input Forms and Logs

Analysis & Reporting

Critical Tracking Events

Containers on the Move

Process Controls & Costs

Customers & Suppliers

International

Employee Capabilities

DATA MANAGEMENT

Server or Hosted

Costs & Updates

Bar Code - RFID

Database Structures

Transportation Scoring

Quality Controls

Risk Assessment

Integration

ANALYTICS &REPORTING

Recall Time Reduction

Trace Back & Recall

Cost Effectiveness

Alerts

Compliance Ranking

Risk Reduction

Customization

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Data, Analysis and Reporting

Date/Time

Pallet Tagand Sensors

Pallet Tagand Sensors

Case Tag

Case Tag

Case Tag

Case Tag

Case Tag

Case Tag

Food Carrier

Dashboard 1 Dashboardn

Dashboard 3Dashboard 2

Traceability System Component

Supplier Vendoror Supplier

Dashboard access

Bar Code &RFID Input

Database

Server

Supplieror LinkedDatabase

Input Options1, 2 or 3

SamplingData

InspectionData

Food SafetyStandard

Risk Calculations

Risk Data and Ranking(Supplier Management

Report or WEB)

Risk AssessmentComponent

Recall Case ID(GTIN)

Identified

Recall Case Searchfor Origin(Report)

Recall Case Search forall Brothers & Sisters

Location RiskRanking: All Locationsof all Brothers/Sisters

OutbreakRecognition(Recall Clock

Started)

Probable Cause Outbreak Component

Search/RiskReport

Risk Database

Recall Component

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OutbreakInvestigations of Risk

Ranked Suppliers

Outbreak InvestigationCompleted

Recall Clock Stop

Cloud AccessOpt-In/Out

Function

Online 2

Online 5

Online 4

Online 3

Search System

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Distributor

Processor

Farm

RetailChain

RestaurantChain Packers

Distributor

Processor

Farm

RetailChain

RestaurantChain

Packers

Distributor

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A Simple Step-by-Step Flowchart To Help Guide Your Work

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System Implementation Flow (1)

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System Implementation Flow (2)

Homeostasis

One up and one down is dead!

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Some Forms for Your Use

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End of Module

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