Field Equipment Maintenance

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Field Equipment Maintenance. Multimeter Use & Distribution Introduction of Equipment and Parts “Hands-On” Equipment Troubleshooting Options and Discussion of Power Sources. Multimeter. Use to verify power AC/DC Check fuses for continuity DC backup voltage E.R voltage - PowerPoint PPT Presentation

Transcript of Field Equipment Maintenance

Field Equipment MaintenanceField Equipment Maintenance

Multimeter Use & DistributionMultimeter Use & Distribution Introduction of Equipment and PartsIntroduction of Equipment and Parts ““Hands-On” Equipment Hands-On” Equipment

TroubleshootingTroubleshooting Options and Discussion of Power Options and Discussion of Power

SourcesSources

MultimeterMultimeter

Use to verify power Use to verify power AC/DCAC/DC

Check fuses for Check fuses for continuitycontinuity

DC backup voltageDC backup voltage E.R voltageE.R voltage Hybrid battery Hybrid battery

voltagevoltage

Aerochem Metrics Aerochem Metrics wet/dry collectorwet/dry collector

Troubleshooting and Troubleshooting and

MaintenanceMaintenance

Appendix CAppendix C

Pictorial Guide to PartsPictorial Guide to Parts

Part Number Name

1 sensor unit

2 collector frame3 sensor screws4 sample bucket holder5 sensor grid6 sensor plate

Pictorial Guide to PartsPictorial Guide to PartsPart NumberPart Number NameName

77 Motorbox screwsMotorbox screws88 Sampling bucket holder screwsSampling bucket holder screws99 Motorbox unitMotorbox unit1010 Clutch arm unitClutch arm unit1111 Clutch arm machine boltClutch arm machine bolt1212 CounterweightCounterweight1313 Waldes ringWaldes ring1414 Push rodPush rod1515 Counter weight rodCounter weight rod1616 Lid drive armsLid drive arms1717 Lid tension springsLid tension springs1818 110V AC power cord110V AC power cord1919 Event recorder terminalEvent recorder terminal2020 Sensor unit socketSensor unit socket3333 Silver drive armSilver drive arm

Pictorial Guide to PartsPictorial Guide to Parts

Part Number Name

7 motor box screws10 clutch arm unit18 110V AC power cord19 event recorder terminal20 sensor unit socket21 12V DC power lugs22 12V DC circuit fuse 23 110V AC circuit fuse24 event recorder circuit

fuse

Pictorial Guide to PartsPictorial Guide to PartsPart NumberPart Number NameName

2525 Motorbox stop switchesMotorbox stop switches

2626 E.R./wet mode heater E.R./wet mode heater switchswitch

2727 Drive motor switchDrive motor switch

2828 Clutch toothClutch tooth

2929 Thrust collar set screwThrust collar set screw

3030 Clutch tooth tension Clutch tooth tension plateplate

3131 Switching magnetsSwitching magnets

3232 Clutch tooth tension Clutch tooth tension springspring

Sensor ProblemsSensor Problems

SymptomCollector lid stays over the dry-side bucket long after precipitation stops, sensor dries slowly (more than 30 minutes for rain), motor not running. (If motor is running, see Clutch Unit - “What Goes Wrong”.)

Collector lid oscillates non-stop between buckets, sensor wet or dry.

Collector lid stays over wet-side bucket, sensor wet, motor not running. (If motor is running, see Clutch Units - “What Goes Wrong”.)

See Flow ChartSee Flow Chart

#1, page C-19#1, page C-19

#5, page C-23#5, page C-23

#6, page C-24#6, page C-24

Sensor ProblemsSensor Problems

SymptomSymptom

Collector lid stays over dry side bucket, Collector lid stays over dry side bucket, sensor dry, motor not running. (Again, if sensor dry, motor not running. (Again, if motor is running, see motor is running, see Clutch Units - “What Goes Wrong”).

Sensor plate (6) snow covered or iced up.

See Flow Chart

#4, page C-22

#3, page C-21

Motorbox ProblemsMotorbox ProblemsSymptomCollector lid stays over the dry-side bucket long after precipitation stops, sensor dries slowly (more than 30 minutes for rain), motor not running. If motor running, see Clutch Unit -

Collector lid stays over wet-side bucket, sensor wet, motor not running. If running, see Clutch Unit -

Collector lid stays over dry-side bucket, sensor dry, motor not running. If running, see Clutch Unit -

Collector lid oscillates non-stop between buckets, sensor wet or dry.

See Flow Chart

#1, page C-19

#4, page C-24

#4, page C-22

#5, page C-23

Belfort Recording Belfort Recording RaingageRaingage

Troubleshooting and Troubleshooting and Maintenance Maintenance Appendix DAppendix D

IntroductionIntroduction

The Belfort recording raingage The Belfort recording raingage records positive increases in records positive increases in precipitationprecipitation

Event Recorder shows Event Recorder shows openings/closings of collectoropenings/closings of collector

Pictorial Guide to PartsPictorial Guide to PartsPart Number Name

1 Catch Bucket2 Zero Adjustment

Screw(s) and Setting Bar

3 Limit Screw(s)5 Precipitation Pen

Arm 6 Mechanism Base 7 Pen Tip 8 Pen Shifter 9 Chart Drum With Clip 10 Bucket Platform 13 Clock 11 Top Lever 14 Pen Arm Stud 15 Event Recorder 16 Bucket Support Shaft

Pictorial Guide to PartsPictorial Guide to PartsPart Number Name

2 Zero adjustment screws and setting bar

3 Limit screws

4 Fine Linkage

6 Mechanism Base

7 Pen Tip

10 Bucket Platform

11 Top Lever

12 Dashpot

15 Event Recorder

16 Bucket Support Shaft

Pictorial Guide to PartsPictorial Guide to PartsPart Number Name

17 Top Cap

18 Funnel

19 E. R. Solenoid

20 E. R. Pen and Arm

21 E. R. Pivot Point

22 E. R. L-Bracket

Cleaning the BelfortCleaning the Belfort

After removing the After removing the “can”, compressed air “can”, compressed air or small paint brush or small paint brush can be used to can be used to remove debris.remove debris.

Gumout or other zero Gumout or other zero residue cleaner should residue cleaner should be sprayed at each be sprayed at each moving part or joint.moving part or joint.

Cleaning the BelfortCleaning the Belfort

WinterizationWinterization

Remove evaporation shieldRemove evaporation shield Add AntifreezeAdd Antifreeze Standard Automotive ethylene glycolStandard Automotive ethylene glycol RV propylene gylcolRV propylene gylcol 2 quarts = ~2.75”2 quarts = ~2.75” Refresh as necessaryRefresh as necessary

SummerizationSummerization

Install evaporation shieldInstall evaporation shield Remove AntifreezeRemove Antifreeze Dispose of Antifreeze properlyDispose of Antifreeze properly

Lid seal changeLid seal change

Change annually or if damagedChange annually or if damaged Best to change on first Tuesday of Best to change on first Tuesday of

the monththe month Clean after installationClean after installation Change wet side and dry side Change wet side and dry side

bucketsbuckets

ACM Power Troubleshooting-DCACM Power Troubleshooting-DC

1.1. Power SystemPower System1.c.1.c. DC ONLYDC ONLY1.d.1.d. DC SolarDC Solar

1.1. Overall ViewOverall View2.2. Cell/Regulator/Battery diagramCell/Regulator/Battery diagram3.3. External Regulator CheckExternal Regulator Check

3.a3.a Blocking Diode CheckBlocking Diode Check3.b.3.b. Charge Control CheckCharge Control Check

1.e.1.e. Load Testing BatteriesLoad Testing Batteries

DC ONLY

•ACM requires up to 180 AMPS/week (more in winter to provide ambient heater)

•Weekly battery changes needed

DC Solar Overall View

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_

+_

+_+

_

+_

12 volt Deep cycle

battery system

+ _

Precipitation Collector

External Regulator with blocking diode

In-line 5A fuse holder and fuse

DC Solar Cell/Regulator/Battery diagram

PANELe+

External Regulator2 jobs1. Keep charge voltage < ~ 16-18V.

If > damage battery.2. Keep system from discharging.

Blocking diode lets power go only 1 way (to battery).

+

-

+

-

+

-

- +

At full sun, panels can produce > 22 volts DC

OUTPUT

INPUT

External Regulator Check (see Cell/Regulator/Battery diagram)

Blocking Diode Check

1. Disconnect solar panel wires from external regulator. • Test with VOM for power at regulator INPUT position.

• If > ~ 5 V DC; regulator is bad, allowing panel to discharge the battery through regulator.

• If < 5 V DC; regulator is O.K.

Charge Control Check

1. Disconnect solar panel wires from external regulator and measure DC coming from unregulated panel.

• If sunny, ~ 18-22 V DC• If cloudy, < 14-16 V DC2. Reconnect wires from solar panel to regulator and disconnect

OUTPUT side wires from regulator to battery.• Test regulator output, even in full sun output < 16 V DC

Load Testing Batteries

• VOM check does not ensure battery is “good”. Battery should be removed from site, hard charged and then load tested by battery shop.

• Portable load testers can be purchased for ~ $50.00.Recommended as standard equipment for DC, DC/solar sites.