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SESI HSEQPOLICYMANUALPERSONNELWORKAPPAREL&PROTECTIVEEQUIPMENT
FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page1of13
1.0 PurposeThis fall protection policy establish requirements to ensure that fall protectiontraining, operation and practices are communicated to and understood by theaffected employees. This policy applies to all operationswhere there is potentialriskofpersonnelfalling.
2.0 Scope
This policy applies to SESI Business Units, subsidiaries and affiliated businessgroups that, under thedirectionof their respectiveExecutiveVicePresidenthaveimplementedtheSuperiorHSEQManagementSystem.TheUnitedStates(U.S.)CodeofFederalRegulationsisabaselineforourglobaloperations.Where other local, state or federal/country requirements exceedtheU.S.regulatoryrequirements,themorestringentrequirementsshallapply.
3.0 ReferenceCorporateForm,HSEQSESISCF006,JobSafetyAnalysisCorporateForm,HSEQSESISCF042,LanyardInspectionCorporateForm,HSEQSESISCF043,FullBodyHarnessInspectionCorporateForm,HSEQSESISCF044,LifelineInspectionCorporateForm,HSEQSESISCF045,TagLineInspectionCorporateForm,HSEQSESISCF047,SelfLockingCarabinersInspectionCorporateForm,HSEQSESISCF048,SRLInspection CorporateForm,HSEQSESISCF049,SRLSealedUnitInspectionCorporateForm,HSEQSESISCF050,Rescue/PositioningDeviceInspectionCorporateForm,HSEQSESISCF051,FallProtectionRescuePlan
4.0 Responsibilities
4.1 VicePresidentofCorporateHSEQresponsibilitiesare:
Administration, interpretation,andmaintenanceof thisdocument tokeepitcurrentwithbusinessconditions.
4.2 SESIBusinessManagementandHSEQleaderresponsibilitiesare: Ensuring compliance with this document at the SESI Business
Managementlevelandperformingtheactivitiesasdescribed.
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SESI HSEQPOLICYMANUALPERSONNELWORKAPPAREL&PROTECTIVEEQUIPMENT
FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page2of13
Business Unit Management and HSEQ Managers are responsible fordeterminingwhetherthispolicyappliestotheirrespectiveBusinessUnit(HSEQSESIPM110, Applicability to Superior Business Units) andinitiatingtheManagementofChangeprocesstodeviatefromthispolicyasappropriate.
5.0 Definitions
5.1 A fall restraint system consists of the equipment used to keep a worker
fromreachinga fallpoint,suchas theedgeofanelevatedworkingsurface.Themostcommonlyutilizedfallrestraintsystemisastandardguardrail. Atieoffsystemthat"restrains"theworkerfromfallingoffanelevatedworkingsurfaceisanothertypeoffallrestraint.
5.2 Apersonalfallarrestsystemmeansasystemusedtoarrestanemployeeina fall from a working level. It generally consists of an anchor point,connectors, a body belt or full body harness and may include a lanyard,deceleration device, lifeline, or suitable combinations of these. The entiresystem must be capable of withstanding the impact forces involved instoppingorarrestingthefall. Theforcesincreasewiththefalldistanceduetoacceleration.
6.0 General
6.1 Primaryprotectionshallbeaccomplishedbyengineeredguardrailsforworkareasabovesixfeetormoreaboveasecureddeck,ground,orwater.Othermeansoffallprotectionshouldbeusedwhendeckingandguardrailsarenotfeasible.
Note: Six feet(1.8m)shallbemeasured from theworkplatform(i.e.persons
feet)tothedeckorfloorbelow.
6.2 Fall protection systems shall be built for purpose systems that meet localregulatoryrequirements(exampleintheUnitedStates:29CFR1926.502).
6.3 Each affected Company employee working at an elevation of six feet orgreater above the ground, a secured deck or any height over water isrequired to wear a full body harness with a shockabsorbing lanyardattachedtoastructuralmember.
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FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page3of13
6.4 Additional conditions for wearing fall protections might include whenworking on scaffolding, working on a boat landing or plus 10 level notsurrounded by handrails andwhenworking on a fixed or portable ladderwhenanemployeeisabovesixfeet.
6.5 Thelanyardmustbeofsuchalengthastopreventtheemployeefromfalling
andstrikingthenextlowerlevel.Innocasewillthelanyardbegreaterthansixfeetlong.
6.6 Fall hazards shall bediscussedatprejob safetymeetings andnoted in the
JSAs. All fall hazards identifiedmust be eliminated or special precautionsshallbeaddressedbeforethejobcanstart.
6.7 Fall protectionplanswill bedeveloped at each facility as requiredby localregulatoryrequirements.
7.0 FallProtection
7.1 Permanently installed ladders, ten feetorhigher, require fallprotection. A
cagedoesnotqualifyasfallprotection.
7.2 Hoistareassixfeetorhighershallbeprotectedbyaguardrailsystemorafullbodyharness.Iftheguardrailsystemmustberemovedtofacilitatehoistingoperations and an employeemust lean through the access opening or outoveranedgetoreceiveorguideequipmentormaterials,theemployeemustutilizefallprotection.
7.3 Open holes six feet or highermust be covered or protected by a guardrailsystem. Openholes abovework areasmust be covered to prevent objectsfromfallingfromabove.Areasbelowtheholemaybebarricadedoffifthereisariskofdroppedobjects.
7.4 AllCompanyownedramps,runwaysandotherwalkwaysusedbyemployeesmustcontainaguardrailsystem.
7.5 EachaffectedCompanyemployeeworkinglessthansixfeetabovedangerousequipment shall ensure that either a guardrail system is in place or theequipmenthassomeothertypeofequipmentguard.
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SESI HSEQPOLICYMANUALPERSONNELWORKAPPAREL&PROTECTIVEEQUIPMENT
FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page4of13
8.0 FallingObjects
8.1 Each affected Company employee is required to wear a hard hat indesignated areas, but when exposure to falling objects from a structureaboveaworkingareaisapotentialrisk,othermeasureswillbeconsidered.Toeboards,guardrailsystems,canopystructures,orbarricadesshallbeusedwhennecessaryandnogozonesshallbeutilizedwhenpractical.
8.2 Toeboards
Whenusedasprotectionfromfallingobjects,toeboardsshall: Be a minimum of 3.5 inches high and no more than inch
clearanceabovethesurface Be solid or have openings not over 1 inch in greatest
dimension Be capable of withstanding a force of at least fifty pounds
appliedinanydownwardoroutwarddirectionatanypoint Be erected along the edge of the overhead walking/working
surfaceforadistancesufficienttoprotectemployeesbelow Iftools,equipmentormaterialsarepiledhigherthanthetopedgeofa
toeboard,anadditionaltypeofprotection,panelingorscreeningshallbe placed from floor to guardrail to protect employees from fallingobjects.
Goodhousekeepingmustbepracticed topreventslip, tripsand fallsanddroppedobjects.
8.3 CanopyStructures
When used as protection from falling objects, canopies shall be strongenoughtopreventcollapseandtopreventpenetrationbyfallingobjects.
8.4 GuardrailSystems
When used as protection from falling objects, guardrails shall haveopeningssmallenoughtopreventpassageofpotentialfallingobjects.Belowaregeneralrequirementsforguardrailsystems: Topedgeheightoftoprailsshallbe42inches+3inchesabove
thewalking/workinglevel
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FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page5of13
Midrails, screens, mesh, or intermediate vertical membersshallbeinstalledbetweenthetopedgeoftheguardrailsystemandthewalking/workingsurfacewhenthereisnowallatleast21incheshigh
Guardrail systems shall be capable of withstanding, withoutfailure,aforceofatleast200poundsappliedwithin2inchesofthe top edge in any outward or downward direction at anypointalongthetopedge
Whenthe200pound test loadspecifiedabove isapplied inadownward direction, the top edge of the guardrail shall notdeflect to a height less than 39 inches above thewalking/workinglevel
Midrails,screens,mesh, intermediateverticalmembers,solidpanels,andequivalentstructuralmembersshallbecapableofwithstanding a force of at least 150 pounds applied in anydownwardoroutwarddirectionatanypointalongthemidrailorothermember
Guardrailsystemsshallbesurfacedtoprotectemployeesfrompuncturesorlacerationsandtopreventclothingfromsnagging
Theendsoftoprailsandmidrailsmustnotoverhangterminalposts, except where such overhang does not constitute aprojectionhazard
Steel andplastic banding cannotbe used as top rails ormidrails
Top rails andmidrails of guardrail systemsmust be at leastonequarterinchnominaldiameterorthickness
When guardrail systems are used at hoisting areas, a chain,gateorremovableguardrailsectionmustbeplacedacrosstheaccess opening between guardrail sections when hoistingoperationsarenottakingplace
Atholes,guardrailsystemsmustbesetuponallunprotectedsides or edges. When holes are used for the passage ofmaterials,theholeshallhavenotmorethantwo(2)sideswithremovableguardrail sections. When thehole isnot inuse, itmust be covered or provided with guardrails along allunprotectedsidesoredges.
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SESI HSEQPOLICYMANUALPERSONNELWORKAPPAREL&PROTECTIVEEQUIPMENT
FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page6of13
If guardrail systems are used around holes that are used asaccesspoints(suchasladderways),gatesmustbeusedorthepoint of access must be offset to prevent accidental walkingintothehole
If guardrailsareusedatunprotectedsidesoredgesof rampsand runways, theymustbe erectedoneachunprotected sideoredge
Ifwireropeisusedfortoprails,itmustbeflaggedatnotmorethan6feetintervalswithhighvisibilitymaterial.
For United States regulatory reference, more details can befound in 29 CFR 1926.502 (b) (115) and Appendix B,GuardrailSystems
9.0 FallArrest9.1 EachCompany facility shall evaluate their employeeswork conditions and
environmentstodeterminethepersonalfallarrestsystemthatbestsuitstheenvironment. Below are general requirements for personal fall arrestsystems: DRings (min of 2 inside diameter) and snaphooks shall have a
minimumtensilestrengthof5,000pounds.Connectorsshallbedropforged, pressed or formed steel and shall have a corrosionresistantfinishwithalledgesandsurfacessmooth.
Snaphooksshallbealockingtypesnaphook.Unlessthesnaphookisalockingtype,theyshallnotbeengagedtothefollowing: Directlytowebbing,ropeorwirerope Toeachother To a DRing that another snaphook or other connector is
attached Toahorizontallifeline Toanyobjectwhichisincompatiblyshapedordimensionedin
relation to the snaphook such that unintentionaldisengagementcouldoccurbytheconnectedobjectbeingabletodepressthesnaphookkeeperandreleaseitself
Lanyardsshallhaveaminimumbreakingstrengthof5,000pounds Selfretractinglanyardswhichautomaticallylimitfreefalldistanceto
twofeetorlessshallbecapableofsustainingaminimumtensileload
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SESI HSEQPOLICYMANUALPERSONNELWORKAPPAREL&PROTECTIVEEQUIPMENT
FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page7of13
of 3,000 pounds applied to the device with the lanyard in the fullyextendedposition
Selfretractinglanyardsthatdonotlimitfreefalldistanceto2feetorless, ripstitch lanyards, and tearing anddeforming lanyards shall becapableofsustainingaminimumtensileloadof5,000poundsappliedtothedevicewiththelanyardfullyextended
Ropes and straps (webbing) used in lanyards and strengthcomponents of body harnesses shall bemade from synthetic fibers.Anchorages used for attachment of personal fall arrest equipmentshall be independent of any anchorage being used to support anyotherequipment.
Personalfallarrestsystems,whenstoppingafall,shall: Limit maximum arresting force on an employee to 1,800
poundswhenusedwithabodyharness Be rigged such that an employee can neither freefall more
than6feetorcontactanylowerlevel Bring an employee to a complete stop and limit maximum
decelerationdistanceanemployeetravelsto3.5feetandhavesufficient strength to withstand twice the potential impactenergyofanemployeefreefallingadistanceof6feet
The attachment point of the body harness shall be located in thecenterofthewearersbacknearshoulderlevelorabovethewearershead
Bodyharnessesand itscomponentsshallbeusedonly foremployeeprotectionandnotusedtohoistmaterials
Fallarrestsystemsandcomponentssubjectedtoimpactloadingshallberemovedfromserviceimmediately
Fallprotectionshallnotbeattachedtohoists. Whenfallprotectionisusedathoistareas,itshallberiggedtoallow
the movement of the employee only as far as the edge of thewalking/workingsurface
Because not all components are interchangeable, fall arrest systemsshall not be modified without proper evaluation. Wornoutcomponentsshallbereplacedbyaqualifiedvendoralreadysupplyingthesystems.
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SESI HSEQPOLICYMANUALPERSONNELWORKAPPAREL&PROTECTIVEEQUIPMENT
FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page8of13
9.2 Theuseofbodybelts for fallarrest isprohibitedanda fullbodyharness is
required.
9.3 Fallprotectiondevices(i.e.fullbodyharnesses,lanyards,ropes,etc.)mustberecertifiedeverythreeyears(36months) fromthedateofmanufactureorreplaced. Aqualifiedpersonmustinspectall fallprotectiondevicesatleastonceayear. Allfallprotectiondevicesthathaveexperiencedone(1)shockfromapersonorfallingobjectmustberemovedfromserviceandsubmittedtotheappropriateHSERepresentativewithareportontheincident.
9.4 Allequipmentpurchasedforuseasfallarrestsystemsmustmeetorexceed
local regulatory, ANSI and ASTM standards before purchase. Prior topurchasing fallprotectionequipment, itssuitabilityshallbeverified for theintendedapplicationwiththemanufacturer.
10.0 PositioningDeviceSystems
10.1 Belowaregeneralrequirementsforpositioningdevicesystems: Positioningdevicesshallberiggedsuchthatanemployeecannotfree
fallmorethantwofeet Positioning devices shall be secured to an anchorage capable of
supportingat least twice thepotential impact loadof anemployee'sfallor5,000pounds,whicheverisgreater
10.2 Pelicanhooksareacceptableasapositioningdevice,butshouldnotbeused
asaprimarymeansofconnection.
10.3 Shallmeet local regulatory requirements, i.e., example in theUnitedStates:29CFR1926.502(e)(110).
11.0 SafetyMonitoringSystem
11.1 Whentheuseofconventionalfallprotectionisnotfeasibleortheusewouldcreate a greater danger to employees, Supervisory level personnel shallcontact their respective Leader and HSEQ Representative to discussadditionaloptions. Theworksitemustbe classifiedas a controlledaccesszoneandasafetymonitoringsystemshallbeimplemented.
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FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page9of13
11.2 The highestranking Supervisory level personnel onsite shall designate aSafetyMonitor. TheSafetyMonitorwillbe solelydesignated to thisdutyandwillbecapableofrecognizingfallhazards,warntheemployeeswhenitappearsthattheemployeeisunawareofthehazardsorisactinginanunsafemanner,andshallbeonthesamesurfacewithinvisualsightdistanceoftheemployeebeingmonitored.
12.0 Tieoffs
12.1 Selecting suitable anchorage points is an important part of using fallprotection correctly. In an ideal situation, anchorage points are installedinitiallyonequipmentorstructures.So,insomecases,anchoragepointsmayhave to be installed to existing equipment or structures. A qualifiedProfessionalEngineershalldesignmodificationsmadetoexistingequipmentand/orstructures. Inothercases, therewillbeaneedtodeviseananchorpointfromexistingstructuressuchas: Largeeyeboltsmadeofanappropriategradesteel Steel members or Ibeams (these shall only be used with an
acceptable strap for the connection. Lanyards with a snaphookclippedontoitselfisprohibited.)
Guardrails or railings only if they have been designed for use as ananchorpoint(shallbeabletoprovidedocumentationondesign)
12.2 Strengthofapersonal fallarrestsystemisbasedonitbeingattachedtoan
anchoring system,which does not reduce the strength of the system. If ameansof attachment isused thatwill reduce the strength, that componentshall be replacedbya strongerone thatwill alsomaintain the appropriatemaximumarrestforce.Thefollowingarecircumstancesthatwouldweakenthestrengthoffallprotection: Tyingaknotinalanyardcanreduceitsstrengthbyfiftypercentor
more and shall not be done unless a stronger lanyard is used tocompensatefortheweakeningeffectoftheknotoralanyardwithanappropriately incorporated connector is used to eliminate the needforaknot
Tyinga lanyardaroundanIbeam,orsimilarsupport,canreduceitsstrengthbyseventypercentormoreduetothecuttingactionofthebeamedgesandshallnotbedoneunlessawebbing lanyard isusedaroundthebeam
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FALLPROTECTION
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HSEQSESIPM702 Rev1(30APR13) Page10of13
Tying a lanyard around or over rough or sharp surfaces reducesstrength drastically and shall be avoided. Alternateswould includeuseofasnaphook/DRingconnection,wirerope tieoffandeffectivepaddingofthesurface,oranabrasionresistancestraparoundoroverthesurface.
12.3 Whenplanningatieoffpoint,thehazardsofobstructionsinthepotentialfall
pathoftheemployeeshallbeconsidered.13.0 ElongationandDecelerationDistances
13.1 Duringthearrestingofafall,alanyardwillexperiencealengthofstretchingor elongation, whereas activation of a deceleration device will result in acertainstoppingdistance.Thesedistancesshallbeavailablewiththelanyardordeviceinstructionsandmustbeaddedtothefreefalldistancetoarriveatthetotalfalldistancebeforeanemployeeisfullystopped.Sufficientdistanceto allow for all of these factors must also be maintained between theemployeeandobstructionsbelowtopreventaninjuryduetoimpactbeforethesystemfullyarreststhefall.
14.0 Inspections
14.1 Allpersonalfallarrestsystemsmustbeinspectedpriortoeachuseandmaybedocumentedutilizingthereferencedforms(orequivalent).
14.2 WebbingWebbingcanbefoundonthebodyofabelt,harnessorlanyard.Theentiresurface of webbing shall be inspected for damage. Beginning at one end,bend the webbing in an inverted U. Holding the body side of the belttowardyou,graspthebeltwithyourhands6to8inchesapart.Ifedgesarefrayed, fibersarebroken,stitchesarepulled,orcutsorchemicaldamage isobserved,thecomponentmustbereplacedbeforenextuseorinaccordancewithmanufacturerrecommendations.
14.3 Buckle The buckle shall be inspected for loose, distorted or broken
grommets. Do not punch additional holes in waist strap or otherstrength members. Belts without grommets shall be inspected fortornorelongatedholesthatcouldcausethebuckletonguetoslip.
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FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page11of13
Thebuckleshallalsobeinspectedfordistortionandsharpedges.Theouterandcenterbarsmustbestraight.Cornerandattachmentpointsshalloverlapthebuckleframeandmovefreelybackandforthinthesocketsandtherollershallturnfreelyontheframe.
Rivetsshallbetightandnotabletomove.Thebodysideoftherivetbase and outside rivet burr shall be flat against the material. Therivets shall not be bent, pitted, cracked, or show signs of chemicalexposure.
14.4 Rope
Theropelanyardshallbeinspectedfromendtoendforfuzzy,worn,broken,orcutfibers. Weakenedareasshallshownoticeablechangesintheoriginalrope diameter and shall be replaced if the diameter is not uniformthroughout. As theropeages, itbecomesmore imperative that testingandinspectionoftheintegrityiscompletedbyaqualifiedpersonnel.
14.5 SafetyStrap
ThesafetystrapshallbeinspectedforcutfibersordamagedstitchesinchbyinchbyflexingthestrapinaninvertedUnotingcuts,frayedareas or corrosion damage. Friction buckle shall be checked forslippingandsharpbuckleedges.Thetonguebuckleshallbereplacedwhenholesareexcessivelywornorelongated.
Any components with the following significant defects shall beremovedfromserviceimmediately: Cuts,tears,abrasions,mold,orunduestretching Alterationsoradditionswhichmightaffectefficiency Damageduetodeterioration Contactwithfire,acidsorothercorrosivesorchemicals Distortedhooksorfaultyhooksprings Looseordamagedmountings Nonfunctioningparts Wearingorinternaldeteriorationintheropes
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FALLPROTECTION
PM702
HSEQSESIPM702 Rev1(30APR13) Page12of13
15.0 Cleaning
15.1 Basic care of fall arrest systems prolong their life and contribute to theirperformance. Clean components in accordance with manufacturerrecommendations which can be communicated by Business Unit HSEQdepartmenttoappropriateemployeesusingequipment.
15.2 Store the system in a clean, dry area free of fumes, sunlight or corrosive
materialsinsuchawaythatitwillnotwarpordistort.16.0 RescuePlan
16.1 Prior to startingwork ina fallhazardsworkarea,aFallProtectionRescuePlan (HSEQSESISCF051) or equivalent, must be written and in place ateachworksite.
16.2 This plan is required to provide for the rescue of an individual from theirsuspendedfallprotectiondevicesinlessthanfifteenminutesfromthetimeofthefall.
16.3 Eachemployeeinvolvedmustbereadytoperformarescueintheeventthatanindividualfallsandissuspendedbytheirfallprotectiondevice.
16.4 Theplanshall includenecessaryequipmentthatmaybeused,rolesofeach
employeeandprocedures.17.0 Training
17.1 Company employees exposed to fall hazards shall receive fall protectiontraining. Fall protection training will consist of instruction on how torecognize the hazards of falling and the procedures to be followed tominimize thesehazards. Employees shallbe trainedon the safeuseof thesystemincluding: Applicationlimits Properanchoringandtieofftechniques Estimation of freefall distance, including determination of
deceleration distance and total fall distance to prevent striking alowerlevel
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FALLPROTECTION
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HSEQSESIPM702 Rev1(30APR13) Page13of13
Methodsofuse Inspectionandstorageofthesystem
17.2 The Company will ensure that instructors teaching fall protection will be
qualifiedasperlocalregulatoryrequirements[exampleintheUnitedStates:CFR1926.203(a)(2)(iviii)].
17.3 Refresher trainingshallbeprovidedat theBusinessUnitsdiscretionwhenthefollowingarenoted:
Deficienciesintraining; Workplacechanges;and/or, Fall protection systems or equipment changes that render pervious
trainingobsolete.17.4 Trainingshallbedocumentedandmaintainedonfile.