Post on 27-Feb-2018
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W e l d i n g & C u t t i n g E q u i p m e n tEngineered to Perfection
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
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CORPORATE MARKETING OFFICE
5/A, Corpora, L. B. S. Marg, Bhandup (West), Mumbai - 400 078. INDIATel: +91 22 6623 9300/35. Fax: +91 22 2596 6562/6062 Email: cmo@adorians.com www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
(Formerly known as Advani-Oerlikon Limited)
WELDERS TO
THE NATION SINCE 1951
ADOR INSTITUTE OF WELDING TECHNOLOGY
WELDING CONSUMABLES
lElectrodes
lWires & Fluxes
lCustomized Consumables
WELDING & CUTTING EQUIPMENT
l
l
lWelding Solutions for ARC Welding Processes
Welding & Cutting Accessories
Welding & Cutting Spares
WELDING AUTOMATION
l
lWelding Positioners
lWelding Rotators
Columns & Booms
PROJECT ENGINEERING
l
lIncinerators (for Industrial Applications)
lPressure Vessels
Flares and Flare Tips/Burners
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CONTENTS
A SOME BASICS TO KNOW
B SMAW EQUIPMENT
C GMAW WELDING EQUIPMENT
MOST COMMON TYPES OF INSULATIONCLASSES USED IN WELDING EQUIPMENTS
MOST COMMON TYPES OF ENCLOSUREPROTECTIONS USED IN WELDINGEQUIPMENTS
MOST COMMON TYPES OF DUTY CYCLESUSED IN WELDING EQUIPMENTS
ELECTRODE SELECTION TABLE
HELP ME CHOOSE
AC ARC WELDING TRANSFORMERS
RED 403 / RED 503
TPA 303 / TPA 403
DOUBLE MUSTANG / DOUBLE RACER /DOUBLE HORSE / DOUBLE STALLION
E-WELMAC 150 / E-WELMAC 190
DC ARC WELDING RECTIFIERS / WELDERS
GL SERIES RECTIFIERS
THYROLUXE SERIES RECTIFIERS
THYROLUXE 401 / THYROLUXE 600 /THYROLUXE 1000 / THYROLUXE 1200
CHOPREC 401
CHAMP SERIES RECTIFIERS
CHAMP 135 / CHAMP 165 / CHAMP 203 /CHAMP 253
CHAMP T400
CHAMP 250 / CHAMP 400 / CHAMP 500 /CHAMP 600
MOTOR GENERATOR WELDING SETS
SUPERGEN 320
ENGINE DRIVEN WELDING SETS
SILENT CHALLENGER SERIES
SC 301 / SC 401 / SC 501 / SC MULTI 2x301
SILENT CHALLENGER 400 K3
MAXIMIG SERIES OUTFITS
MAXIMIG 251 / MAXIMIG 251 CD
MAXIMIG 251 AUTO CD
MAXIMIG 400
RANGER SERIES OUTFITS
RANGER 400 / RANGER 600
RANGER 403 / RANGER 503
RANGER MULTI 600
CHAMP MULTI SERIES OUTFITS CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
MULTI OPERTAOR WELDING PAYLOADS FORGMAW / FCAW PROCESSES
AUTOMATED MIG TROLLEY
D GTAW WELDING EQUIPMENT
E SAW WELDING EQUIPMENT
F AIR PLASMA CUTTING EQUIPMENT
G WELDING ACCESSORIES
H GAS CUTTING PRODUCTS
I WELDING AUTOMATION PRODUCTS& SYSTEMS (WAPS)
HF CONTROL TIG UNITS
CHAMP TIG SERIES TIG OUTFITS
CHAMP TIG 163
CHAMP TIG 300 AD
CHAMP TIG 300 P
MAESTRO SERIES
MAESTRO 600 (F) / MAESTRO 800 (F) /
MAESTRO 1000 (F) / MAESTRO 1200 (F) MAESTRO 600 T(F) / MAESTRO 800 T(F) /
MAESTRO 1000 T(F) / MAESTRO 1200 T(F)
MAESTRO 1000 (I)
PLASMA CUT 25
CHAMPCUT 8
CHAMPCUT 25
ELECTRODE DRYING OVEN
MIG / MAG TORCHES
MTG SERIES TORCHES
ADOR TW SERIES TORCHES
HIPRO SERIES TORCHES
GOUGING TORCHES
MIG-WIRE FEEDERS
FEEDLITE SERIES INCLUDING HEAVY DUTY
RETROFIT WIREFEEDERS-UNIFEED /
WF SERIES RETROFIT OF SAW WEDLING HEAD WH 15 (F)
MECHANISED ATTACHMENT - MIG / SAWWELDING
ADOR ARC-ON
ENERGY SAVING DEVICE (WELDING RECTIFIER)
PORTABLE GAS CUTTING MACHINES
GAS CUTTING TORCHES
GAS PRESSURE REGULATORS
GAS CUTTING ACCESSORIES
COLUMNS & BOOMS
POSITIONERS
ROTATORS
ORBITAL WELDING SYSTEMS (AMI)
AMET MANUFACTURING & ENGINEERINGSOLUTIONS
SPECIAL PURPOSE WELDING SYSTEMS
ROBOTIC WELDING SOLUTIONS
ROBOTICS WELDING SOLUTIONS
HF 2000 / HF 2000 AD / HF 3000 / HF 3000 AD
WELDING & CUTTINGEQUIPMENT AND SYSTEMS
PAGENO.
1
1
1-2
3
4-10
11
12
13
14
15
16
17
18
19
21
22
24
26
27
28
WELDING & CUTTINGEQUIPMENT AND SYSTEMS
PAGENO.
20
25
30
31
33
34
35
36
37
38
49
39
40
41
42
43
44-46
44
45
46
47
48-49
48
50
51
52
53
54
55
56
57
60-62
63-64
65
66
67
68
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
23
29
58
59
32
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WELDING & CUTTING
EQUIPMENT AND SYSTEMS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
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www.adorwelding.com
SOME BASICS TO KNOW
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SOME BASICS TO KNOW
SOME BASICS TO KNOW
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS
DUTY CYCLES OF WELDING EQUIPMENTS
Welding equipments are never used continuously for manual or semiautomaticwelding processes. The common dutycycles observed for majority of welding applications are 25%, 35%, 40%, 60%. However all welding equipments are alsosupposed to be specified for 100% duty cycles. The duty cycle of the machine or application indicates how severelymachines will be used to complete the jobs to be welded. A typical duty cycle is explained on next page, which indicate theWELD time and OFF time observed during the welding of job. The total CYCLE TIME consists of one WELD time and oneOFF time associated with the respective WELD time. The CYCLE TIMES are 5 minute and 10 minute as per Indian and
International standards respectively.
1
The most common types of Insulation Classes, for which welding equipments are designed, are basically B, F and H.However electrical machines have following range of Insulation classes as per National and International standards.The maximum allowable temperatures are given below for these Insulation classes
MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS
DEGREE OF INGRESS PROTECTION CLASS FOR ENCLOSURES OF WELDING EQUIPMENTS
FIRST DIGIT Indicates protection against the ingress of foreign body or the particle
SECOND DIGIT Indicates protection against the ingress of dripping or vertically falling water
USED
The most common Ingress Protection classes (IP class) used for the enclosure of the welding equipments are IP 21, IP 23and IP44. These protections classes of enclosures provide different degree of protection against Ingress of foreign bodyor particle and vertically falling water to the machines
IP 21 IP 23 IP 44
2 = Protection against ingress of foreign body / particle > 12 mm dia 4 = Protection against ingress of foreign body / particle > 1 mm dia
1 = Protection against ingress of water i.e.dripping or vertically falling water 3 = Protection against ingress of spraying or splashing water up to 60 degrees 4 = Protection against the ingress of the splashing water from any direction i.e. all round the machine
F = Class of Insulation 155 Deg. Centigrade
E = Class of Insulat ion 120 Deg. Centigrade H = Class of Insulation 180 Deg. Centigrade
B = Class of Insulat ion 130 Deg. Centigrade C = Class of Insulation --220 Deg. Cent igrade
A = Class of Insulation --105 Deg. Centigrade
MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
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SOME BASICS TO KNOW
SOME BASICS TO KNOW
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WeldingCurrent
orLoad
1 Load Cycle
ONTime
OFFTime
4 min6 min
FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT ISSPECIFIED AT DIFFERENT DUTY CYCLE
Present specs. are 310 A @ 100 % duty cycle
Follow following steps to find thewelding current at 60% duty cycle
Losses @ d1 = Losses @ d22 2
(I1) x r x t1 = (I2) x r x t22
(310x310) x 10 = (I2) x 62
(I2) = (10/6) x 310 x 310
I2 = sq. root of (10/6) x 310
I2 = sq. root of 1. 66 x 310
I2 = 1.29 x 310
I2 = 400.2 I2 = 400
Present specs. are 400 A @ 60 % duty cycle
Follow following steps to find thewelding current at 100% duty cycle
Losses @ d1 = Losses @ d22 2
(I1) x r x t1 = (I2) x r x t22
(400x400) x 6 = (I2) x 102
(I2) = (6/10)x400x400
I2 = sq. root of (6/10) x 400
I2 = sq. root of 0.6 x 400
I2 = 0.7746 X 400
I2 = 309.8 I2 = 310
2
DUTY CYCLE
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
t
(ON Time) X 100(ON Time + Off Time)
6 x 100 = 60%(6 + 4)
% Duty cycle =
=
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WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
ELECTRODE SELECTION TABLE
SOME BASICS TO KNOW
ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS
GUIDING NOTES :
1. Recommended Polarities
2. Recommended Welding Positions
3. Current Selection Generally Adapted
a) Superbond, Superbond-S, Superbond-SS = AC, DC (-)b) Supabase, Supabase-X-Plus = AC (70 OCV), DC (+)c) Celwel 60, Celwel 70G = DC(+) (for all passes), DC(-) (for root pass only)
a) Superbond, Superbond-S, Superbond-SS, Celwel 60, Celwel 70G = All including vertical down(Vertical - Top to Bottom)
b) Supabase, Supabase-X-Plus = All except vertical down (Vertical - Top to Bottom)
A) For Downhand flat, horizontal and overhead positions = Current at middle of the range is used.
b) For Vertical up (Bottom to Top) = Current at maximum of the range is used.c) For vertical down (Top to Bottom) = Current at maximum of the range or slightly more than maximum is used.d) For the same diameter, as the thickness of parent material increases, employed current is increased.
SN.
1.
2.
3.
4.
5.
6.
7.
ELECTRODETYPE
Superbond
Superbond-S
Superbond-SS
Supabase
Supabase-X-Plus
Celwel 70G
Celwel 60
AWSTYPE
E6013
E6013
E6013
E7018
E7018
E7010-G
E6010
WELDING CURRENTS (AMPS)FOR ELECTRODE SIZE (DIA)
1.6MM 2.0MM 2.5MM 3.2MM 4.0MM 5.0MM 6.3MM
30-50
30-50
30-50
40-60
40-60
-
-
5540-60
5540-60
40-60
50-70
50-70
-
-
8060-90
8060-90
9060-90
8060-90
8060-90
5550-70
5550-70
125100-130
125100-140
135100-140
125100-140
12590-140
10080-120
10080-120
170140-180
170140-180
180140-190
170150-200
170150-190
130110-160
130110-160
220180-240
220180-250
240190-250
200200-240
225200-250
180140-210
-
275
250-330
300250-330
275270-360
300270-320
-
-
3
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
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WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
HELP ME CHOOSE
SOME BASICS TO KNOW
SELECTION GUIDE
WELDING & CUTTING EQUIPMENT
&
PROCESSES
4
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
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HELP ME CHOOSE
SOME BASICS TO KNOW
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
Select a process for a given metal you want to join or cut from the table given below
STEEL
STAINLESS STEEL
ALUMINIUM
CAST IRON
COPPER, BRASS
TITANIUM
MAGNESIUM ALLOYS
SKILL LEVEL MODERATE MODERATEMODERATE MODERATELOW LOW HIGH HIGH
MIGMETAL TYPE STICK FCAW SAW AC-TIG DC-TIG CAC-A-AC CAC-A-DC
WELDING PROCESS CUTTING PROCESS
HIGH
PLASMA
It is possible that more than one welding process can be used for a given requirement.Hence to facilitate selection, study and understand the advantages of each process as given below.
STEP 2WELDING PROCESS SELECTION
STEP 1METAL JOINING AND CUTTING PROCESS SELECTION
B GMAW/MIG/MAG/SEMIAUTOMATIC/CONTINUOUS WELDING
Suitable for high welding productivityMost suitable for relatively thinner sheetsVery neat and clean welding without slag removableEasy to learn for welders
D SUBMERGED ARC WELDING (SAW)
Most suitable where excellent mechanical properties are requiredIdeally suitable for heavy duty longitudinal structures like girdersHigh deposition rates gives higher welding productivityGives excellent weld bead shape
C FLUX CORED (FCAW) MIG/MAG
Suitable for deep penetration for welding thick sectionswith less nos. of runsProvides higher welding deposition ratesGives excellent weld bead shape
E TIG WELDING (GTAW)
Used where highest quality welding requiredGives precise welding with very good welding finishMost suitable for thinnest sheets where better heatinput controls are required and very minimaldistortions allowed
Most suitable for outside/opendoor useOne of jobs or less volume jobs.Better accessibility for intricate jointsIdeal for dirty/rusty surfaces
SMAW / MMAW / STICK WELDINGA
Used with almost all electrical conducting metals.Distortion free, dross free, burr free, narrow kert with clean cuts,compared to carbon ARC cutting.
F AIR PLASMA ARC CUTTING
5
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
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HELP ME CHOOSE
SOME BASICS TO KNOW
Stable / Unstable / Very Low / Very High voltage condition
Chemical (Acidic) Contamination. Conducting Dust Contamination.
Economy
1. POWER SUPPLY CONDITIONS*
2. ENVIRONMENTAL CONDITIONS*
3. BUDGET
STEP 3ADDITIONAL CHECK LIST
STEP 4SELECTION OF WORK LOAD AND DUTY CYCLE
Thus after selecting the process, duty cycle, and going through the additonal checklist, please verify once again the stepscompleted so far as per following FLOW CHART as a QUICK RE-CHECK and select the model for your welding/cuttingneed from the model selection table
STEP 5MODEL SELECTION TABLE
* Consult factory / Technical Marketing Team for extreme supply and environmental conditions
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
Also check for following along with above mentioned process advantages
Workload/usage/duty Likely Duty Cycle Welding Current Range Recommended
Light Duty - Single Shift 20 % to 35 % Upto 225 Amps
Heavy Duty - Two or Three Shift >60% to 100 % More than 300 Amps
Medium Duty - Single or Two Shift >35 % to 60 % 225 Amps to 300 Amps
6
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK
1 CHECK AND VERIFY THE WELDING/CUTTING PROCESS FOR THE METALS TO BE JOINED OR CUTFROM THE TABLE GIVEN
2
SELECT WELDING / CUTTING PROCESS DEPENDING ON WELDING (OR CUTTING) PROCESS DESIGN(WELD PARAMETERS / ELECTRODE/WIRE DIA etc) AND PRODUCTION VOLUME REQUIREMENT,TARGET etc, AFTER CONSIDERING THE MERITS OF EACH PROCESS
3CARRY OUT ADDITIONAL CHECKS FOR POWER SUPPLY AND EVIRONMENT CONDITIONS, CONSULTFACTORY / TECHNICAL MARKETING FOR ANY SPECIAL / CUSTOMISED REQUIREMENT OF APPLICATION IF ANY.
4CHECK AND DECIDE WORK LOAD, DUTY CYCLE AND SEVERITY OF USAGE AS PER GUIDELINES GIVENIN THE TABLE
ONCE ABOVE STEPS ARE COMPLETED, CHECK AC OR DC TYPE OF POWER SOURCE FOR SMAW/TIGPROCESSES AND THEN SELECT THE MODEL FROM THE TABLE GIVEN BELOW
5
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HELP ME CHOOSE
SOME BASICS TO KNOW
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
After selecting process, duty cycle and going through addi tional checklis t, select the best f it model from the table g iven below
STEP 5MODEL SELECTION TABLE
7
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
CHOPPERBASED
CHOPREC 401
THYROLUXE 401
THYROLUXE 600
THYROLUXE 1000
THYROLUXE 1200
GL 401
GL 601
SUPERGEN 320
SC 301
SC 401
SC 400K3
SC MULTI 2X301
THYRISTORISED
DIODE BASED
MG SET
400
10-400
20-600
100-1000
100-1200
50-400
80-600
35-320
40-300
50-400
40-400
15-300
30-600
60% - H
60% - H
60% - H
40% - H
60% - H
60% - H
60% - H
60% - H
60% - H
3Phase
CC
3Phase
CC
3Phase
CC
CCED SET
CC CV
3Phase
CC
SC 501 50-500
60% - M
60% - H
60% - H
60% - H
(Stick Welding)
AC ARCTRANSFORMER
INVERTERBASED
RECTIFIERS
DOUBLE HORSE 400
RED 503
DOUBLE RACER300
TPA 403
DOUBLE STALLION 500
TPA303
E-WELDMAC 150
E-WELDMAC 190
CHAMP 135
CHAMP 165
CHAMP 203
CHAMP 253CHAMP T400
CHAMP 250
CHAMP 400
CHAMP 500
CHAMP 600
50-300
60-400
60-400
80-500
40-300
60-400
80-500
30-150
30-200
10-130
10-160
10-200
10-25010-400
10-250
10-400
20-500
20-600
35 % - M
35 % - H
60% - H
60 % - H
60 % - M
60 % - H
35% - H
20% - L
20% - L
40% - L
40% - L
25% - L
40% - M60% - H
60% - M
60% - H
60% - H
60% - H
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
1Phase
3Phase
1Phase
1Phase
3Phase
CC
CC
CC
CC
CC
CC
CC
CC
CC
CC
CC
SMAWRED 403
CurrentDuty Cycle-
ClassificationWelding
CharacteristicProcess
ProductGroup
ModelInput
Supply
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8
HELP ME CHOOSE
SOME BASICS TO KNOW
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
ProcessProductGroup
Model CurrentDuty Cycle-
ClassificationWelding
Characteristic
InputSupply
PowerSource
Wirefeeder Torch
MAXIMIG251A
CVR 251FEEDLITE
20FEL / NELADOR TW
250E
MAXIMIG251B
CVR 251FEEDLITE
20FEL / NELADOR TW
180E
MAXIMIG251C
CVR 251FEEDLITE
20FEL / NELADOR TW
150E250 MAX 60% - M
MAXIMIG251 CD A CVR 251CD BUILTIN ADOR TW250E
MAXIMIG251 AUTO CD A
CVR 251AUTO CD
BUILTINADOR TW
250E
MAXIMIG251 CD B
CVR 251CD BUILT INADOR TW
180E
MAXIMIG251 AUTO CD B
CVR 251AUTOCD
BUILTINADOR TW
180E
MAXIMIG251-CD C
CVR 251CD BUILTINADOR TW
150E
MAXIMIG 251AUTO CD C
CVR 251AUTOCD
BUILTINADOR TW
150E
MAXIMIG 400FEEDLITE
20 FEM / NEMMTG 400E 400 MAX 60% - H
MAXIMIG 400FEEDLITE
40 FEM / NEMADOR TW
400E400 MAX 60% - H
RANGER 400FEEDLITE
20 FEM / NEMMTG 400E 400 MAX 60% - H
RANGER 400FEEDLITE
40 FEM/NEMADOR TW
400E400 MAX 60% - H
RANGER 403 FEEDLITE20 PNM
ADOR TW400E
400 MAX 60% - H
RANGER 403FEEDLITE
40 PNMMTG 400E 400 MAX 60% - H
RANGER 503FEEDLITE
20 PNMADOR TW
400E500 MAX 60% - H
RANGER 503FEEDLITE
40 PNMMTG 400E 500 MAX 60% - H
RANGER 600ADOR TW
400E600 MAX 60% - H
RANGER 600 MTG 400E 600 MAX 60% - H
RANGER 600 MTG 600E 600 MAX 60% - H
RANGERMULTI 600
ADOR TW400E
600 MAX 60% - H
CVR 401
TCVR 400
MIG / MAGOUTFITS
THYRISTORISED
MIG / MAGOUTFITS
DIODE BASED
FEEDLITE40 FEH/NEH
TCVR 503
TCVR 600
250 MAX 60% - M
250 MAX
250 MAX
250 MAX
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CVCV
CVCV
CVCV
CVCV
60% - M
60% - L
60% - M
60% - L
60% - M
60% - L
TCVR 403
RANGERMULTI 600
MTG 400E 600 MAX 60% - H
RANGERMULTI 600
MTG 600E 600 MAX 60% - H
TCCVR 600FEEDLITE
40 FEH/NEH
GMAW
(Mig Mag Welding)
MIG / MAGOUTFITS
INVERTER BASED
60% - M
60% - M
60% - M
250 MAX
250 MAX
250 MAX
ADOR TW250E
ADOR TW180E
ADOR TW150E
FEEDLITE20 FEL/NEL
FEEDLITE20 FEL/NEL
FEEDLITE20 FEL/NEL
ICVR 250
ICVR 250
ICVR 250
CHAMP MIG250 A
CHAMP MIG250 B
CHAMP MIG250 C
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HELP ME CHOOSE
SOME BASICS TO KNOW
9
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
ProcessProductGroup
Model CurrentDuty Cycle-
ClassificationWelding
Characteristic
InputSupply
PowerSource
Wirefeeder Torch
IMPORTANT GUIDELINES FOR SELECTION OF THE RIGHT OPTIONS
CD models (i.e. machines with built-in wirefeeders) are recommended for fixed work station/fix job station typeapplications where components can be welded in the table mounted fi xtures and power source can be kept justbelow the work table
Wirefeeder types mentioned with "20" are 2 roll t ype and wirefeeder types mentioned with "40" are 4 roll type.
2roll type wirefeeders are generally OK for solid MS/SS wires up to 1.2 mm dia. For wires bigger than 1.2 mm solidMS/SS and all Aluminium, flux cored wires 4 roll type wirefeeders are generally recommended
Rollers with "U" groove are recommended for aluminium wires
Rollers with "knurled" groove are recommended for flux cored wire
Rollers with "V" are recommended for solid MS/SS wires
For light duty applications of thin sheet welding up to 90/120 amps, li ght weight MIG torches, ADOR TW 180E andADOR TW 150E are recommended, which reduce welder's fatigue and the wrist pain
Torch models with suffix E are with Euro type end connection. Torches with AWL standard end connections are alsoavailable on special request
MULTIProcess
CHAMP MULTI400 A
ICCCV R400FEEDLITE
20 FEMADOR TW
400E400 MAX 60% - H
60% - H
60% - H
60% - H
60% - H
60% - H
60% - H
60% - H
60% - H
CHAMP MULTI400 B
ICCCV R400FEEDLITE
40 FEMADOR TW
400E400 MAX
CHAMP MULTI400 C
ICCCV R400FEEDLITE
40 NEMMTG 400E 400 MAX
CHAMP MULTI400 D
ICCCV R400FEEDLITE
40 NEMADOR TW
400E400 MAX
CHAMP MULTI400 (SSPW) ICCCV R400
WF-40MULTI (I)
SUPERSSPW 350
400 MAX
INVERTERBASED
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
1Phase
1Phase
1Phase
1Phase
1Phase
3Phase
3Phase
CC CV
CC CV
CC CV
CC CV
CC CV
CC CV
CC CV
CC CV
CC CV
CC
CC
CC
CC
CC
CC
RANGERMULTI 600
MTG 600E 600 MAXRANGERMULTI 600
MTG 400E 600 MAX
RANGERMULTI 600
ADOR TW400E
600 MAX
SCMULTI2x301
WF-40MULTI (I)
SUPERSSPW 350
15-300SCMULTI
2x301
NA NA 30-600
SC MULTI2X301
TCCVR 600FEEDLITE
40 FEH/NEH
THYRISORISEDIncludes
GOUGINGprocess
ED SET
200 MAX
300 MAX 60% - H
200 MAX 60% - L
300 MAX 60% - H
160 MAX 60% - L
300 MAX 60% - H
300 MAX 60% - H
TIG(control units)
DC
TIG(control units)
AC/DC
INVERTERBASED OUTFIT
HF 2000
HF 3000
HF 2000 AD
CHAMPTIG 300 (P)
CHAMPTIG 300 AD
HF 3000 AD
CHAMPTIG 163
GTAW(Tig Welding)
60% - L
CC CC
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
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HELP ME CHOOSE
SOME BASICS TO KNOW
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
10
ProcessProductGroup
Model CurrentDuty Cycle-
ClassificationWelding
Characteristic
InputSupply
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
3Phase
1Phase
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CV
CC
CC
CC
CC
SAW MAESTRO 600 (F) / MAESTRO 600 T(F)SAWOUTFITS
DIODE BASED /THYRISTOR BASED /
INVERTER BASED
600 MAX
600 MAX 60% - MMAESTRO 600 01 (F) / MAESTRO 600 01 T(F)
60% - M
800 MAX
600 MAX
600 MAX
800 MAX
800 MAX
800 MAX
1200 MAX
1000 MAX
1000 MAX
1000 MAX
1000 MAX
60% - M
60% - H
60% - H
60% - H
60% - MMAESTRO 600 02 (F) / MAESTRO 600 02 T(F)
60% - H
60% - H
60% - H
60% - H
60% - H
60% - H
MAESTRO 1200 (F) / MAESTRO 1200 T(F)
MAESTRO 800 01 (F) MAESTRO 800 01 T(F)
MAESTRO 800 (F) / MAESTRO 800 T(F)
MAESTRO 1000 02 (F) / MAESTRO 1000 02 T(F)
MAESTRO 1000 03 (F) / MAESTRO 1000 03 T(F)
MAESTRO 1000 (F) / MAESTRO 1000 T(F)
MAESTRO 1000 01(F) / MAESTRO 1000 01 T(F)
MAESTRO 800 03 (F) / MAESTRO 800 03 T(F)
MAESTRO 800 02 (F) MAESTRO 800 02 T(F)
MAESTRO 600 03 (F) / MAESTRO 600 03 T(F)
MAESTRO 1200 01 (F) / MAESTRO 1200 01 T(F) 1200 MAX 60% - H
MAESTRO 1200 02 (F) / MAESTRO 1200 02 T(F)
MAESTRO 1200 03 (F) / MAESTRO 1200 03 T(F)
MAESTRO 1000 (I) 1000 MAX 100% - H
1200 MAX
1200 MAX
60% - H
60% - H
AIR PLASMA(Cutting)
Important guidelines for selection of right options
Models with suffix 600(F) & 600T(F), 800(F) & 800T(F), 1000(F) & 1000T(F), 1200 (F) & 1200 T(F) are with tractormounted type SAW welding head model WH (F) & WH-15 T(F).
Models with suffix 600(F)-01, 600T(F)-01 ..are with BOOM mounted head model -WH 15 (F)-01 & WH-15-01 T(F)saw welding head where X/Y/Z axis movement adjustments are manual
Models with suffix 600(F)-02, 600T(F)-02 ..are with BOOM mounted head model -WH 15 (F)-02 & WH-15-02 T(F)saw welding head where X/Z axis movement adjustments are motorised and "Y" axis adjustments are manual
Models with suffix 600(F)-03, 600T(F)-03 ..are with BOOM mounted head model -WH 15 (F)-03 & WH-15-03 T(F)saw welding head where X/Y/Z axis movement adjustments are motorised
Models with suffix "T" are with Thyristorised power source and without "T" are with Diode based power source.Models with power source of 600 amps are recommended for wire dia 2.0 and 2.5 mm, power source of 800 ampsare recommended for wire dia 2.0, 2.5 and 3.2 mm and power source of 1000 amps are recommended for wire dia.
2.0,2.5,3.2, and 4.0 mm & 1200 amps are recommended for wire dia 2.5, 3.2,4.0 and 5.0 mm respectively
25 MAX 30% - L
100 MAX 60% - M
INVERTERBASED
60 MAX 60% - M
AIR PLASMACUTTING OUTFIT
DIODE BASED
CHAMP CUT 25
PLASMA CUT 8
PLASMA CUT 25
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
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www.adorwelding.com
SMAW EQUIPMENT
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For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
SALIENT FEATURES
Forced Air cooled transformers with better cooling of transformer coils resulting lowerinternal temperature
Welding current adjustment/regulation through horizontal, modern moving core design
Stepless, smooth and infinitely variable current adjustment possible even whilewelding is in progress
Higher Open Circuit Voltage (80 V) enables welding with all types of specialelectrodes including low hydrogen types for AC welding applications and also enablesthe use of longer welding cable lengths
Optimised design - Excellent dynamic characteristics ensure smooth and optimummetal transfer
Robust design to withstand rough handling at site as well as easily maneuverablefrom job to job at project sites
Welder friendly usage - easy to operate since all controls like ON-OFF switch, weldingcurrent controlling handle, current scale on the same side i.e. front side
RED 403 / RED 503
APPLICATIONS
AC Arc welding Transformers for light, Medium, and Heavy structural welding,machine building and fabrication work
Ideal for both Shop and site fabrication welding
RED series transformers are single phase machines, which can be connected on 2lines of 3 phase, 415V input supply
Also recommended as power sources for Gas Tungsten Arc Welding (GTAW-AC)applications of Aluminium, Magnesium and their alloys
BRIEF SPECIFICATIONS:
AC ARC WELDING TRANSFORMERS
SMAW EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Supply voltage Volt 415 415
Input KVA @ 100% Duty cycle KVA 19 25
Open circuit voltage Volt 80 80
Welding current range Amp 60-400 80-500
Welding current @ 60% Duty cycle Amp 300 400
Welding current @ 100% Duty cycle Amp 230 300
Class of insulation Class F F
Type of cooling Type Forced Air Forced Air
Dimensions (LxWxH) mm 720x460x750 745x500x780
Weight (approx.) Kg 110 132
MODELS UNIT RED 403 RED 503
Phase No 2 LINES OF 3 PHASE
11
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12
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
SALIENT FEATURES
Forced Air cooled transformers with better cooling of transformer coils resulting lowerinternal temperature
Welding current adjustment through horizontal, modern moving core design. Stepless,smooth and infinitely variable current adjustment possible even while welding is inprogress
"Open delta" design enables conversion of 3phase input in to single phase output
Optimised Open Circuit Voltage (66V), enables welding with most commonly used generalpurpose AC and AC/DC electrodes for structural welding applications, both within theshopfloor as welll as project sites
Special design - Excellent dynamic characteristics ensure smooth and optimum metaltransfer
Robust design to withstand rough handling at site as well as easily maneuverablefrom job to job at project sites
Compact and light weight transformers
Welder friendly usage - easy to operate since all controls like ON-OFF switch, weldingcurrent controlling handle, current scale on the same side i.e. front side
APPLICATIONS
AC Arc welding Transformers for light, Medium, and Heavy structural welding,machine building and fabrication work
Ideal for both Shop and site fabrication welding
TPA series transformers are 3 phase machines and recommended for applicationswhere, as far as possible, balanced 3 phase load is desired on input supply lines
BRIEF SPECIFICATIONS:
AC ARC WELDING TRANSFORMERS
SMAW EQUIPMENT
TPA 303 / TPA 403
TPA 303 TPA 403UNITMODELS
380/415 380/415VoltSupply voltage
3 3NoPhase
16.5 21.0KVAInput KVA @ 100% Duty cycle
66 66VoltOpen circuit voltage
40-300 60-400AmpWelding current range
225 300AmpWelding current @ 60% Duty cycle
175 230AmpWelding current @ 100% Duty cycle
A AClassClass of insulation
Forced Air Forced AirTypeType of cooling
720x500x800 720x500x800mmDimensions (LxWxH)
125 163KgWeight (approx.)
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13
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
AC ARC WELDING TRANSFORMERS
SMAW EQUIPMENT
DOUBLE MUSTANG / DOUBLE RACERDOUBLE HORSE / DOUBLE STALLIONTHOROUGHBRED SERIES TRANSFORMERS
SALIENT FEATURES
Light weight and compact transformers with robust construction - Ideal choice for siteusage
Natural air cooled transformers - coils designed for natural air cooling whicheliminates the use of fan and thus risk of coil burning whenever fan fails
Specially designed transformer coils with minimum joints and better interlayerinsulation -eliminates the coil failure and enhances service life of transformer
Stepless, infinitely variable current adjustment through sturdy and smooth movingcore mechanism
Stepless, smooth and infinitely variable current adjustment possible even whilewelding is in progress
Ensures the fine control of welding current to minimise the heat input to the job whichreduces the HAZ
Dynamic output characteristics ensures smooth and uninterrupted arc resulting
excellent welding performance througout the entire welding range Provided with input power ON-OFF switch
Welder friendly usage - easy to operate since all controls like ON-OFF switch, weldingcurrent controlling handle, current scale on the same side i.e. front side
APPLICATIONS
AC arc welding transformers for every applications from medium to heavy duty weldingboth within shopfloor as well as project sites
Most recommended for site maintenace welding and medium/heavy structural
welding like tankages, AC arc welding with special material like 9% nickel alloy etc Most reliable and dependable, natural air cooled transformes - ideal choice for most
project sites
BRIEF SPECIFICATIONS:
MODELS UNITDOUBLE
MUSTANGDOUBLEHORSE
DOUBLESTALLON
DOUBLERACER
Phase No
Supply voltage Volt 230/400 415 415415
Input KVA @ 100% Duty cycle KVA 10.8 21.0 25.516.0
Open circuit voltage Volt 66 80 8080
Welding current range Amp 35-250 60-400 80-50050-300
Welding current @ 60% Duty cycle Amp 190 300 375225
Welding current @ 100% Duty cycle Amp 150 230 300175
Class of insulation Class H H HH
Weight (approx.) Kg 92 140 170120
650x500x725Dimensions (LxWxH) mm 590x425x660 650x550x755650x475x700
Type of cooling Type Natural Air Natural Air Natural AirNatural Air
2 LINES OF 3 PHASE
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14
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
AC ARC WELDING TRANSFORMERS
SMAW EQUIPMENT
APPLICATIONS
All light and medium duty structural welding applications both within shopfloor andproject sites
Most recommended for site maintenace welding and light structural welding likewindow grill or similar jobs at construction sites
Welding applications where only single phase supply is available
E-WELMAC 150 / E-WELMAC 190
SALIENT FEATURES
Light weight, compact AC arc welding transformers - easy to mobilise at sites
Single phase, natural air cooled transformers with robust construction
Most reliable and simple transformers - very convenient and welder friendly to use at sites
Infinitely variable current adjustment through sturdy and smooth moving coremechanism
Welding current adjustment possible even while welding is in progress
Provided with input power ON-OFF switch
Dynamic output characteristics ensures smooth and uninterrupted arc resultingexcellent welding performance througout the entire welding range
BRIEF SPECIFICATIONS:
UNIT E-WELMAC 190MODELS E-WELMAC 150
Kg 39Weight (approx.)
Volt 230Supply voltage 230
No 1Phase 1
KVA 5.5Input KVA @ 100% Duty cycle 4.3
Volt 50Open circuit voltage 50
Amp 30-200Welding current range 30-150
Amp 200Welding current @ 20% Duty cycle 150
Amp 115Welding current @ 60% Duty cycle 90
Amp 90Welding current @ 100% Duty cycle 70
Class HClass of insulation H
Type Natural AirType of cooling Natural Airmm 340x315x500Dimensions (LxWxH) 340x315x500
33
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15
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
SALIENT FEATURES
Welding rectifiers based on most simple, reliable and maintenance free diode basedtechnology
These welding rectifiers are built with most robust and rugged mechanicalconstruction which withstand rough handling at construction and project sites
Welding current adjustment and regulation through electromagnetic transductorresulting stepless and smooth current control
These welding rectifiers are welder friendly - Very easy to use and operate, maintainand service by ordinary electricians
Single knob current control from the front panel or remote control unit (providedoptionally)
Easy parallel connection of these welding rectifiers possible for high current gougingapplications
These welding rectifiers can be also used for DC TIG welding applications byconnecting suitable TIG control units
APPLICATIONS
Most simple, robust and reliable welding rectifiers ideally recommended for heavyduty structural welding of construction equipments like crane, steel foundries, steeland fertiliser plants, shipyards etc
These welding rectifiers are ideally suitable for heavy fabrication shops, project siteswith harsh environment, where maintenance staff is not well equipped and qualified
GL 601 is most recommended for heavy duty welding and gouging applications infoundries, steel plants, heavy engineering workshops etc
DC ARC WELDING RECTIFIERS / WELDERS
SMAW EQUIPMENT
BRIEF SPECIFICATIONS:
MODELS UNIT GL 601GL 401
Supply voltage Volt 400 / 440400 / 440
Phase NO. 33
Input KVA @ 60% Duty cycle KVA 38.526
Open circuit voltage Volt 8080
Welding current range Amp 80-60050-400
Welding current @ 60% Duty cycle Amp 600400
Welding current @ 100% Duty cycle Amp 465310
Class of insulation Class BB
Dimensions (LxWxH) mm 960x750x1005840x705x905
Weight Kg 430275
GL SERIES RECTIFIERS
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16
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
THYROLUXE SERIES RECTIFIERS
THYROLUXE 401 / THYROLUXE 600THYROLUXE 1000 / THYROLUXE 1200
SALIENT FEATURES
Reliable and superior performance thyristorised welding Rectifier for projects,engineering fabrication, construction work and pipe welding
Robust mechanical construction and good ventilated power components liketransformer, IPT, choke etc with sufficient fan size - Ideal for site use
Full wave full control thyristor bridge construction, Constant Current (CC) characteristicswith stepless current control within +/-1% and immune to +10% & -15% voltage fluctuation
High OCV for easy arc start/restart. Bult-in booster circuit saves power consumption
Excellent dynamic characteristic helps to deliver stable arc, good weldingperformance over the entire current range
Welding rectifier protected against abnormal supply/service conditions like Singlephase, Short circuit, Thermal overload, Under voltage and Over voltage conditions etc
Built-in HOT start / Antistick and Self controlled arc force dynamics provided asstandard feature
Suitable for TIG welding by connecting external HF unit (available as optional supplywith main rectifier unit)
Provided with Remote control unit for easy adjustment/stepless current control ofwelding current
APPLICATIONS
These fully thyristor controlled, electronically regulated, transformer rectifier units aresuitable for Manual Metal Arc welding (SAMW) process
Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural
welding applications both within shopfloor and a t project sites These welding rectifiers can be also used for DC TIG welding applications by
connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
Higher current rating welding rectifiers like 600A/1000A/1200A can also be used forGOUGING applications by using suitable gouging torch
BRIEF SPECIFICATIONS:
UNIT THYROLUXE401
MODELS
mm 835x435x820Dimensions (LxWxH)
Volt 415Supply voltage
NO. 3Phase
KVA 19.5Input KVA @ 100% Duty cycle
Volt 100Open circuit voltage
Amp 10-400Welding current range
Amp 400Welding current @ 60% Duty cycle
Amp 310Welding current @ 100% Duty cycle
Class HClass of insulation
Kg 147Weight (approx.)
THYROLUXE1200
1200x770x1175
415
3
31.5
100
20-600
600
465
H
THYROLUXE600
980x550x960
415
3
54
100
100-1000
850
650
H
THYROLUXE1000
1230x770x1080
H
415
3
72
100
100-1200
1200
930
450216 403
DC ARC WELDING RECTIFIERS / WELDERS
SMAW EQUIPMENT
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DC ARC WELDING RECTIFIERS / WELDERS
SMAW EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
CHOPREC 401
SALIENT FEATURES
Energy Efficient Welding Rectifiers with latest Chopper based technology
Wide current control range, suitable for thin sheet to thick sheet welding applications
Pure DC welding output resulting spatterless welding with very good weld bead shape
High Efficiency, High power factor power souce, saving power consumption up to 35%over conventional thyristor based rectifiers
Provided with adjustable Arc force control
Immune to supply voltage fluctuations from +10% to -15% on 415 volt
Compatible for power generator supply
Constant Current characteristic with stepless current control up to 1% on set value
Welding rectifier protected against abnormal supply/service conditions like Single phase,Short circuit, Thermal overload, Under voltage and Over voltage conditions etc
Ideal for using with longer welding cable lengths - A must for project site fabrication
Provided with Remote control unit for easy adjustment/stepless control of welding current
APPLICATIONS
These Energy Efficient, latest Chopper based transformer rectifier units are suitablefor Manual Metal Arc welding (SMAW) process with all elelctrodes including specialslike 6010, 7010G and 8010G electrodes
Ideally suitable for Light, Medium and Heavy duty, all purpose industrial, structuralwelding applications both within shopfloor and at project sites like power plants,
refinery building projects These welding rectifiers can be also used for DC TIG welding applications by
connecting suitable TIG control units
DC TIGMMA
BRIEF SPECIFICATIONS:
MODELS UNIT CHOPREC 401
Supply voltage Volt 415
Phase No 3
Input KVA @ 100% Duty cycle KVA 14
Open circuit voltage Volt 80
Welding current range Amp 10-400
Welding current @ 60% Duty cycle Amp 400
Welding current @ 100% Duty cycle Amp 310
Type of cooling Type Forced Air
Class of insulation Class HDimensions (LxWxH) mm 790x585x770
Weight (approx.) Kg 125
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18
CHAMP SERIES RECTIFIERS
SMAW EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
CHAMP 135 / CHAMP 165 / CHAMP 203 / CHAMP 253
APPLICATIONS
The range of Efficient welding rectifiers for light to heavy duty fabrication andmaintenance welding applications both within shopfloor and at project sites
Ideal choice for structural and maintenance welding, where machines have to be usednear to the welding points at some heights, because of their lightness and compact size
Applications where spatterless good quality welding is desired with good weld
bead finish
Best recommended for applications and shopfloors where energy costs are very highand critical
SALIENT FEATURES
World class, High frequency IGBT based PWM inverters for welding applications
World class Energy efficient welding rectifiers with high power factor and highefficiency - Champ 165/Champ 203 saves 30% more energy than conventionalwelding inverters available in the market
Light weight and compact welding rectifiers - easy to carry and mobilse on shopflooror project sites
Wide range of welding rectifiers to suit d ifferent supply conditions. Champ 135 / Champ165 / Champ 203 are for single phase supply and Champ 253 for three phase supply
Compatible for power generator supply
Arc force Hot start adjustments possible on Champ 253
Hot start feature provided as standard on all models
Digital display available on selected models
TIG welding possible with lift arc technique
BRIEF SPECIFICATIONS:
UNIT CHAMP 135 CHAMP 165 CHAMP 203 CHAMP 253MODELS
mm 371x153x232 410x140x230 410x140x230 490x250x400
Volt 240 90-270 90-270 415Supply voltage
No 1 1 1 3Phase
KVA 3.5 2.8 2.8 7Input KVA @ 100% Duty cycle
Amp 10-130 10-160 10-200 20-250Welding current range
Volt 64 72 72 72Open circuit voltage
130 160 NA 200Welding current/volts @ 40% Duty cycle
NA NA 200 NAWelding current/volts @ 25% Duty cycle Amp
100 NA NA 200Welding current/volts @ 60% Duty cycle
Amp 80 80 80 160Welding current/volts @ 100% Duty cycle
Class F F F FClass of Insulation
Dimensions
Kg 8.0 7.9 8.0 18.5Weight (approx.)
Amp
Amp
Type Forced Air Forced Air Forced Air Forced Air Type of cooling
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19
CHAMP SERIES RECTIFIERS
SMAW EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
CHAMP T400
DC TIGAPPLICATIONS
These Energy Efficient, latest Inverter based rectifier units are suitable for ManualMetal Arc welding (SMAW) process with all general purpose and special electrodeslike 7018 type etc
Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structuralwelding applications both within shopfloor and at project sites including construction
of power plants, Refineries and cement plants etc These welding rectifiers can be also used for DC TIG welding applications by
connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
Most recommended for project site applications, where easy portability/mobility, lightweight compact machines are desired due to space constraints etc as well as whenthey are to be used at some heights above the ground level
SALIENT FEATURES
Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structuralwelding applications
High power factor, high efficiency resulting energy savings up to 35% overthyristorised rectifiers
Provided with protections against Over voltage, Under Voltage, Overload andSingle phasing
Welder friendly operation-Arc force adjustments provided on the front panel
Enhanced reliability due to SMD technoloy in PCB design and manufacturing
Robust mechanical construction - recommended for hostile operating conditions andheavy duty usage at project sites
Suitable for TIG welding at site by using external HF control unit likeHF 2000 / HF 3000
BRIEF SPECIFICATIONS:
MODELS UNIT CHAMP T400
Supply voltage Volt 415
Phase No 3
Input KVA @100% Duty cycle KVA 11
Open circuit voltage Volt 72
Welding current range Amp 10-400
Welding current @ 60% Duty cycle Amp 400
Welding current @ 100% Duty cycle Amp 310
Type of cooling Type Forced Air
Class of insulation Class HDimensions (LxWxH) mm 610x295x520
Weight (approx.) Kg 32
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20
CHAMP SERIES RECTIFIERS
SMAW EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
CHAMP 250 / CHAMP 400 / CHAMP 500 / CHAMP 600
DC TIGAPPLICATIONS
These Energy Efficient, latest Inverter based rectifier units are suitable for ManualMetal Arc welding (SMAW) process with all elelctrodes including specials like 6010,7010G and 8010G electrodes
Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structuralwelding applications both within shop floor and at project sites
These welding rectifiers can be also used for DC TIG welding applications byconnecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
Most recommended for project site applications where easy portability / mobility lightweight compact machines are desired due to space constraints etc
SALIENT FEATURES
Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structuralwelding applications
High power factor, high efficiency resulting energy savings up to 35% overthyristorised rectifiers
Provided with protections against Over voltage, Under Voltage, Overload andSingle phasing
Welder friendly operation-Arc force adjustments provided on the front panel
Enhanced reliability due to SMD technoloy in PCB design and manufacturing
Robust mechanical construction - recommended for hostile operating conditionsand heavy duty usage at project sites
Suitable for TIG welding at site by using external HF control unit likeHF 2000 / HF 3000
BRIEF SPECIFICATIONS:
MODELS UNIT CHAMP 500CHAMP 250 CHAMP 400 CHAMP 600
Supply voltage
Phase
Input KVA @ 100% Duty cycle
Open circuit voltage
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Class of insulationActual Dimensions (LxWxH)
Volt
No
KVA
Volt
Amp
Amp
Amp
Classmm
415
3
7.5
72
10-250
250
195
H
520x260x450
415
3
14.0
80
10-400
400
310
H
740x490x720 670x450x620
415
3
22.0
89
20-600
600
465
H
670x450x620
415
3
17.5
89
20-500
500
387
H
Weight (approx.) Kg 26 67 6563
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21
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
SALIENT FEATURES
Brushless Technology with no windings, brushes, rotating diodes on the rotorassembly, makes it maintenance free generator and eliminates frequent maintenanceand down time - Ideally suitable f or all project site welding applications
Totally enclosed generator body with IP44 construction prevents the entry of dust anddirt inside the windings - makes it the ideal choice for all site conditions
Light weight, compact generator with easy mobility, compared with old generation DCgenerator set. Weight of 265 kgs as compared with 330 kgs of old generation, conventionalDC generator sets
Close loop feedback control to deliver constant welding current even with longer cablelengths (100mtr)
'H' Class insulation -provides longer service life
Low power consumption -Energy Efficient motor generator set superior to oldgeneration DC type generator set - reduces energy bills by 30%. Saves upto Rs
46000/- in a year, over energy bill of old generation DC generator sets.These sets haveeven better POWER FACTOR than conventional thyristorised welding rectifiers
Higher Open Circuit Voltage (100) guarantees excellent welding performance evenwith longer cable lengths up to 100 mtrs
APPLICATIONS
Suitable for welding with Cellulosic electrodes, particularly for cross country petroleumand gas pipelines as well as building Thermal and Nuclear power plants, heavy dutycritical structural welding at prestigeous project sites
Ideally suitable for project sites where welding with longer cable lengths is involved,like welding within the tunnel in mountain areas or laying underground water pipelines
within the metro cities Most recommended for all project sites/open yards, where atmospere is very dusty,
dirty and heavily contaminated with conducting particles
SUPERGEN 320
MOTOR GENERATOR WELDING SETS
SMAW EQUIPMENT
BRIEF SPECIFICATIONS:
UNIT SUPERGEN 320
Volt 415
No 3
Kw/HF 15.5/20.78
Volt 100
Amp 35-320
Amp 320
Amp 250
Type Forced Air
Class H
mm 1065x540x840
Kg 265
MODELS
Supply voltage
Phase
Power
Open circuit voltage
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Type of cooling
Class of insulation
Dimensions (LxWxH)
Weight (approx.)
DC TIG
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22
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
ENGINE DRIVEN WELDERS SETS
SMAW EQUIPMENT
DC TIG
APPLICATIONS
Recommended for all versatile welding applications at project sites like, construction of refineries, powerplants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross country pipelinewelding, pipeline welding from jetty to storage tanks for oil, petroleum and gas etc
ED sets SC 301 / SC 401 / SC 501 are specially recommended for Manual (SMAW) welding applications from medium toheavy duty site fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and crosscountry pipeline welding with 6010, 7010G, 8010G electrodes
Double Operator ED set, model SC Multi 2x301, specially recommended for Manual (SMAW) welding for heavy
duty site fabrication with all types of electrodes and city gas pipeline, cross country pipeline welding with cellulosic6010, 7010G, 8010G elelctrodes as well as Semiautomatic welding (FCAW) of cross country pipeline weldingapplications, and places where more numbers of ED sets can not be accommodated and more numbers of weldersare required to be deployed with minimum numbers of ED sets
SALIENT FEATURES New generation, High frequency Brushless welding generators -resulting Efficient and Excellent welding
performance at project sites Totally maintenance free welding welding generators with windingless, commutatorless, slipringless, magnetless
ROTOR construction - Ideal for site duty and cross country pipeline welding applications Direct monobloc closed coupled engine-generator sets with single bearing generator coupled to the engine by
noncorrossive metallic flexible coupling plates and the antivibration mounting with protective cups to protectthem against dust and dirt - less maintenance headache
Highly reliable even in hostile site conditions Minimum numbers of spare parts required at project sites compared to the conventional ED sets Most compact, CPCB complient ED set, with super silent acoustic canopy Higher open circuit voltage for easy arc striking Provided with suitable auxilliary power source unit to deliver adequate capacity of single phase and three
phase power for auxilliary uses like grinding, drilling, floodlighting etc Provided with remote control unit to enable welder to adjust/set the welding parameters from the welding
point, while welding is in progress
MODELS
Nos of operators at a time
Characteristic
Open circuit voltage (Max / Min)
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Class of insulation
Type of cooling
Engine Type
Rated Speed
Aux. power source
Dimensions (LxWxH) - Skid mounted
Dimensions (LxWxH) - 2 Wheel mounted
Dimensions (LxWxH) - 4 Wheel mounted
Weight (Skid mounted)Weight (2 Wheel mounted)
Weight (4 Wheel mounted)
Optional Wire feederfor FCAW welding
UNIT
Type
Volt
Amp
Amp
Amp
Class
Type
Type
rpm
mm
mm
mm
KgKg
Kg
Model
No
SILENTCHALLENGER
301
CC
100/45
40-300
300
230
H
Forced Air
S217
1800
2000X820X1375
2910X1455X1908
2910X1555X1908
960
1100
1200
NA
1
SILENTCHALLENGER
401
CC
100/45
50-400
400
310
H
Forced Air
S433
1800
2500x820x1460
3410X1455X1990
3900x1455x1990
1130
1270
1370
NA
1
1285
1385
NA
3410X1455X1990
SILENTCHALLENGER
501
CC
100/45
50-500
500
400
H
Forced Air
S433
1800
2500x820x1460
3900x1455x1990
1145
1
SILENT CHALLENGERMULTI 2X301
1800
2 cc/cv 1
CC/CV CC
15-300 each operator 30-600
300 @40% 600 @40%
200 each operator 400
Forced Air Forced Air
92
H
S433
WF 40 Multi NA
Optional Torch for FCAW welding (3/4.5 mtrs.) Model NA NA NASuper SSPW
350NA
1160
2500x820x1460
1300
1400
3410X1455X1990
3900x1455x1990
10KVA, 3 PH, 415V / 3.5KVA, 1PH, 230V 18KVA, 3PH, 415V / 6KVA,1PH, 240V
BRIEF SPECIFICATIONS:
SILENT CHALLENGER SERIESSC 301 / SC 401 / SC 501 / SC MULTI 2x301
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23
ENGINE DRIVEN WELDERS SETS
SMAW EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
SILENT CHALLENGER 400 K3
BRIEF SPECIFICATIONS:
MODELS
Nos of operators at a time
CharacteristicOpen circuit voltage (Max / Min)
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Class of insulation
Dimensions (LxWxH) -Skid mounted
Dimensions (LxWxH) - 4 Wheel mounted
Weight (Skid mountedl)
Weight (2 Wheel mounted)
Weight (4 Wheel mounted)
Dimensions (LxWxH) - 2 Wheel mounted
DC TIG
Engine type
Rated Speed
UNIT SILENT CHALLENGER 400 K3
No 1Type CC
Volts 100 / 40Amp 40-400Amp 400Amp 310
Class H
mm 2000x820x1150
mm 3400x1455x1700Kg 980Kg 1120Kg 1220
mm 2950x1455x1700
Type HA 394 (Air Cooled)rpm 1500
8KVA, 3 PH, 415V /
3.0KVA, 1PH, 240VAux. power source
UNIQUE
DESIG
N!!!
DESIGN
EDAND
BUILT
WITHAI
RCOOL
EDENG
INE
FOREX
TRARE
LIABILIT
Y
ANDFUE
LSAVIN
GS!
SALIENT FEATURES
Virtually maintenance free Engine driven, Brushless welding set with windingless rotorand Aircooled Diesel Engine, requiring very minimal maintenance
Fully integrated cooling system both for engine and welding generator-needs only one coolingmedium, no need of water, antifreeze, or inhibitors, require just air from the atmosphere
Light weight and most compact Engine driven CPCB compliant welding set available indomestic market
Most recommended for versatile site welding applications including cross country pipeline, city gaspipeline and inplant pipeline welding etc
Ideal for heavy fabrication, rebuilding and maintenance welding applications at site -worksefficiently in all climatic conditions
Robust mechanical design makes it highly reliable even in hostile site conditions
Big savings in fuel consumption and longer runs before next refueling - lesseroperating cost
Specially proven with cellulosic 6010, 7010G and 8010G and other special electrodes
Fewer spare parts required-no brushes, rotor windings, water hoses, water pumps, radiators etc Super silent operation
APPLICATIONS
Recommended for all versatile welding applications at project sites like, construction of refineries,power plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, crosscountry pipeline welding, pipeline welding from jetty to storage tanks of oil, petroleum and gas etc
Specially recommended for Manual (SMAW) welding applications from medium to heavy duty sitefabrication welding, maintenance welding with all types of electrodes and city gas pipeline and crosscountry pipeline welding with 6010, 7010G, 8010G electrodes
Ideal choice for round the clock (24x7hrs) working in the most demanding and hostile site conditions
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www.adorwelding.com
GMAW WELDING EQUIPMENT
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BRIEF SPECIFICATIONS:
24
GMAW WELDING EQUIPMENT
MAXIMIG 251 / MAXIMIG 251 CD
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
MODELS UNIT MAXIMIG 251 MAXIMIG 251 CD
Supply voltage Volt 415 415
Phase No 3 3
Input KVA @ 100% Duty cycle KVA 7.5 7.5
Welding current range Amp 50-250 50-250
Open circuit voltage Volt 16-36 16-36
No. of steps No 16 16
Welding current/volts @ 60% Duty cycle A / V 250 / 26.5 250 / 26.5
Welding current/volts @ 100% Duty cycle A / V 195 / 23.8 195 / 23.8
Dimensions (LxWxH) mm 775x390x730 975x485x840
Type of cooling Type Forced Air Forced Air
Class of Insulation Class F F
Weight (approx.) Kg 98 123
Wire feeder Type Feedlite 20 (NEL) Built in
Wire feed motor Type PMDC PMDC
Wire feed speed m / min 1.2-18 1.2-18
Dimensions (LxWxH) mm 430x180x310 NA
Wire feeder weight Type 8 NA
Torch (3mtr) Model Ador TW 150 E / Ador TW 180 E / Ador TW 250 E
MAXIMIG SERIES OUTFITS
SALIENT FEATURES
Most reliable and dependable workhorse welding machines with proven economy
Rugged design, reliable performance and superior arc characteristics
Diode based power source with traditional tapped transformer, provided with switchon front panel for step control of voltage enabling welder to obtain the desired arcvoltage with ease
User friendly selection of 2track / 4track operation for zero defect GMAW welding
Good and consistent weld quality with low hydrogen content
Dependable thyristorised wirefeeder system ensures long, uninterrupted welding
Built-in spot welding timer provided for easier and faster tack welding incase of(MAXIMIG 251 CD) - ideal for repetitive tack welding applications
Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productovty on theshop floor
APPLICATIONS
Recommended for All position MIG / MAG welding applications
Suitable for wedling of wide range of metals like Carbon Steel, Stailess Steel,Aluminum and it's alloys, with appropriate or recommended consumable
High volume thin sheet metal fabrication welding as in Auto Industries and otherengineering industries, maintenance and repair workshops
Most ideal for Auto Ancillary units - for increased productivity and quality weldingapplications
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WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
SALIENT FEATURES
Most reliable and dependable workhorse welding machines with proven economy
Rugged design, reliable performance and superior arc characteristics
Diode based power source with traditional tapped transformer, provided with switchon front panel for step control of voltage enabling welder to obtain the desired arcvoltage with ease
User friendly selection of 2track/4track operation for zero defect GMAW welding
Good and consistent weld quality with low hydrogen content
Dependable thyristorised wirefeeder system ensures long, uninterrupted welding
Built-in spot welding timer provided for easier and faster tack welding - ideal forrepetitive tack welding applications
Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productovty on theshop floor
APPLICATIONS
Recommended for All position MIG/MAG welding applications
Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it'salloys, with appropriate or recommended consumable
Specifically designed for Auto Ancillaries, for productive and quality welds in a varietyof components like load body, fuel tank supports, engine brackets for 2 wheelers, and
sheet metal components up to 2 mm thick
25
GMAW WELDING EQUIPMENT
MAXIMIG 251 AUTO CD
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
BRIEF SPECIFICATIONS:
MAXIMIG 250 AUTO CD
Ador TW 150 E / Ador TW 180 E / Ador TW 250 E
H
700x550x815
93
Built inPMDC
1.2-18
415
3
7.5
19.5-35.7
16
50-250
250/24.5
210/24.5
Forced Air
UNIT
Volt
No
KVA
Amp
Volt
No
A / V
A / V
Type
Class
mm
Kg
TypeType
m / min
ModelTorch (3mtr)
MODELS
Supply voltage
Phase
Input KVA @ 100% Duty cycle
Welding current range
Open circuit voltage
No. of steps
Welding current/volts @ 60% Duty cycle
Welding current/volts @ 100% Duty cycle
Type of cooling
Class of Insulation
Dimensions (LxWxH)
Weight (approx)
Wire feeder
Wire feed motor
Wire feed speed
MAXIMIG SERIES OUTFITS
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APPLICATIONS
Recommended for All position MIG / MAG welding applications
Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it'salloys, with appropriate or recommended consumable
Ideally recommended for heavy duty MIG / MAG welding applications like crane structurecomponents manufacturing, 3 shift use, rough handling on the shopfloor and fabrication
shops where maintenance staff is not very qualified
SALIENT FEATURES
Most reliable and dependable workhorse MIG / MAG welding machines proven for widerange of applications
Rugged design, reliable performance and superior arc characteristics -minimummaintenance requirements
Diode based power source with traditional tapped transformer, provided with switch onfront panel for step control of voltage enabling welder to obtain the desired arc voltagewith ease
User friendly selection of 2track / 4track operation for zero defect GMAW welding
Good and consistent weld quality with low hydrogen content
Dependable thyristorised wirefeeder system ensures long, uninterrupted welding
Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productivity on theshop floor
26
GMAW WELDING EQUIPMENT
MAXIMIG 400
UNIT MAXIMIG 400
BRIEF SPECIFICATIONS:
MODELS
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
Supply voltage
Phase
Volt 415
No 3
Welding current range
Open circuit voltage
No. of steps
Welding current/volts @ 60% Duty cycle
Welding current/volts @ 100% Duty cycle
Dimensions (LxWxH)
Class of Insulation
Weight (approx)
Wire feeder
Wire feed motor
Wire feed speed
Torch (3mtr)
Dimensions (LxWxH)
Wire feeder weight
Amp 50-400
Volt 18-54
No 32
A / V 400/34
A / V 310/29.5
mm 835x435x820
Class H
Kg 136
Type Feedlite 40 (FEM / NEM)
Type PMDC
m / min 1.2-18
Model Ador TW 250 E / Ador TW 400 E / MTG 400 E
mm 8
Type 130x180x310
Input KVA @ 100% Duty cycle KVA 17.5
MAXIMIG SERIES OUTFITS
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WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
RANGER 400 / RANGER 600
APPLICATIONS
Suitable for ALL position MIG / MAG welding applications -both within shopfloor as wellas at open yards and project sites (with due protection or shield against windy air)
Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it'salloys, with appropriate or recommended consumable
Specifically designed for heavy duty, structural welding, machine building applications
SALIENT FEATURES Most reliable and dependable thyristor based power source for high quality MIG/MAG
semiautomatic manual and semiautomatic mechanised welding applications
Hexa phase, full wave full control bridge rectification circuit reduces ripple in thewelding output - resulting spatter free welding
Special design and construction of Transformer - resulting faster response time andexcellent Arc dynamics
Light weight, Compact design of power source, wire feeder and Torch
Adjustmnet of Crater Voltage, Crater Current possible with regulating pots providedon the front panel
Fesh Tip Transfer technique keeps the tip ready for next welding cycle
Choice of 2 roll and 4 roll wirefeeders and different torches available for differentindustrial applications
Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productovty on theshopfloor
Power source protected from Over Voltage, Under Voltage supply, Single phasing,Over load/over heating and very high secondary short circuit current
27
RANGER SERIES OUTFITS
GMAW WELDING EQUIPMENT
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
PhaseInput KVA @ 100% Duty cycleWelding current range
Open circuit voltageWelding current / volts @ 60% Duty cycle
Welding current / volts @ 100% Duty cycleType of cooling
Class of InsulationDimensions (LxWxH)Weight (approx.)
Wire feed motor
Wire feed speed
DimensionsWire feeder weight
Torch (3 mtrs)
Wire feeder options
BRIEF SPECIFICATIONS:
MODELS
Supply voltage
NO.KVA
Amp
VoltA / VA / VType
ClassmmKg
Type
m / minmmType
Model
Models
UNIT
Volt3 3
19.5 31.750-400 60-600
50 65400/34 600/44
310/29.5 465/37Forced Air Forced Air
H H835x435x820 950x550x960
158 230
RANGER 400 RANGER 600
415 415
Ador TW 400 E /MTG 400 E
Ador TW 400 E /MTG 600 E
8/9500x180x310
Feedlite 40(FEM / NEM) / Feedlite 40 (FEH / NEH)
PMDC / PCB Servo
Feedlite 40(PEM) / Feedlite 40 (PEH)
1.2-18
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28
RANGER 403 / RANGER 503
SALIENT FEATURES
Most reliable and dependable thyristor based power source for high quality MIG/MAGsemiautomatic manual and semiautomatic mechanised welding applications
Hexa phase, full wave full control bridge rectification circuit reduces ripple in thewelding output - resulting spatterfree welding
Special design and construction of Transformer - resulting faster response time andexcellent Arc dynamics
Light weight, Compact design of power source, wire feeder and Torch
Selection and adjsutmnet of Crater Voltage, Crater Current possible with ON-OFFswitch and regulating pots provided on the front panel
Fesh Tip Transfer technique keeps the tip ready for next welding cycle
Flux cored , solid wire selection switch, gas check toggle switch provided on the frontpanel
Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productivity on theshopfloor
Power source protected from Over Voltage, Under Voltage supply, Single phasing,
Over load/over heating and very high secondary short circuit current
APPLICATIONS
Suitable for ALL position MIG / MAG welding applications -both within shopfloor as wellas at open yards and project sites (with due protection or shield against windy air)
Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it'salloys, with appropriate or recommended consumable
Most recommended for MIG/MAG welding applications where high metal depositonrates, high productivity and quality is a must
RANGER SERIES OUTFITS
GMAW WELDING EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
BRIEF SPECIFICATIONS:
MODELS UNIT RANGER 403 RANGER 503
Phase NO. 3 3Input KVA @ 100% Duty cycle KVA 20 27Welding current range Amp 60-400 60-500Open circuit voltage Volt 62V +/-3V 62V +/-3VWelding current/volts @ 60% Duty cycle Amp 400 500Welding current/volts @ 100% Duty cycle Amp 310 390Type of cooling Type Forced Air Forced Air Class of Insulation Class H HDimensions (LxWxH) mm 440x705x835 440x705x835Weight (approx.) Kg 160 175
Feedlite 20 (PNM) Feedlite 20 (PNH)Feedlite 40 (PNM) Feedlite 40 (PNH)
Wire feed motor TypeWire feed speed m / min 1.2-18 1.2-18Dimensions mm 460x200x280 460x200x280Wire feeder weight Type 9 9Torch (3mtr) Model
Wire feeder options Type
Supply voltage Volt 415 415
PCB Servo
Ador TW 400 (E) / MTG 400 (E)
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DC TIG
RANGER MULTI 600
SALIENT FEATURES
Rugged construction -most reliable and dependable thyristor based power source forhigh quality welding processes
Hexa phase, full wave full control bridge rectification circuit reduces ripple in thewelding output - resulting spatterfree welding
Special design and construction of Transformer - resulting faster response time andexcellent Arc dynamics
Adjustmnet of Crater Voltage, Crater Current possible with regulating pots providedon the front panel
Fesh Tip Transfer technique keeps the tip ready for next welding cycle
Choice of 2 roll and 4 roll wirefeeders and different torches available for differentindustrial applications
Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productovty on theshopfloor
Power source protected from Over Voltage, Under Voltage supply, Single phasing,Over load/over heating and very high secondary short circuit current
APPLICATIONS
Suitable for multi process welding applications like SMAW / GMAW / FCAW / GTAW /
SAW and GOUGING processes within shopfloor as well as at open yards and project
sites (with due protection or shield against windy air)
Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's
alloys, with appropriate or recommended consumable
Specifically designed for heavy duty, structural welding, machine building applications
29
RANGER SERIES OUTFITS
GMAW WELDING EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the
specifications without notice
BRIEF SPECIFICATIONS:
Supply voltage Volt 415Phase NO. 3Input KVA @ 100% Duty cycle KVA 31.7Characteristics Type CC/CVWelding current range Amp 20-600 / 75-600Open circuit voltage Volt 80/65Welding current / volts @ 60% Duty cycle A / V 600/44Welding current / volts @ 100% Duty cycle A / V 465/37Type of cooling Type Forced AirClass of Insulation Class HDimensions (LxWxH) mm 955x685x940Weight (approx.) Kg 245
Feedlite 40 (FEH / NEH) / Feedlite 40 (PEH)Wire feed motor Type PMDC/PCB ServoWire feed speed m / min 1.2-18Dimensions mm 500x180x310Wire feeder weight Kg 8/9Torch (3 mtrs) Model Ador TW 40 0 E/ MTG 600 E
Wire feeder options Models
MODELS UNIT RANGER MULTI 600
GOUGING
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30
TIG
APPLICATIONS Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at
open yards and project sites (with due protection or shield against windy air) Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with
appropriate or recommended consumable Most recommended for Railway workshops, wagon manufacturing and fabrication factories, ship
building and other heavy industrial applications Champ Multi 400sspw is proven with cellulosic 6010, 7010G, 8010G and other special
electrodes, shelf shielded flux cored wires such as AWS 5.29, ASME SFA 5.29, E71T8K2 andE81T8G for Manual welding(rootpass and hot pass) and Semiautomatic welding processes forcross country pipeline welding applications
SALIENT FEATURES Inverter based, digitally controlled, programmable, multiprocess power source for synergic
GMAW, self shielded FCAW, SMAW and GTAW (with external HF unit), welding applications Excellent dynamic response resulting superior ARC characteristics High Efficiency, High power factor, resulting energy savings and reduced energy bills up to 35%,
over conventional thyristorised power sources Light weight compact MIG / MAG, FCAW, SMAW and GTAW welding outfit Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors protected
against harsh environment like contaminated air with conducting dust, dirt etc Feather touch front panel for easy selection of welding process, 2track/4track mode, time
adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, cratervoltage and current adjustments and arc force adjustments etc
Power source protected against Over voltage, Under voltage, Single Phasing, Over temperature etc Compatible for Automation
BRIEF SPECIFICATIONS:
CHAMP MULTI SERIES OUTFITS
GMAW WELDING EQUIPMENT
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice
MODELS UNIT
MMA MODE MIG/FCAW MODE
Supply voltage Volt 415 415
Phase No 3 3
Input KVA @ 100% Duty cycle KVA 14 13
Welding current range Amp 50-400 40-400
Open circuit voltage Volt 75 55
Welding current / volts @ 60% Duty cycle Amp
Welding current / volts @ 100% Duty cycle Amp
Type of cooling Type
Class of Insulation Class
Actual Dimensions (LxWxH) mm
Weight (approx.) Kgs
Feedlite 20 (FEM / NEM)
Feedlite 40 (FEM / NEM)
WF - 40 Multi (i)
Wire feed motor Type PMDC
Wire feed speed m/min 1.5-18 / 1.0-6.0
Dimensions mm 450x170x275
Torch (3/4.5mtr) options Model ADOR TW 400(E) / MTG 400 EGMAW Appln
FCAW Appln Model SUPER SSPW 350
Wire feeder optionsType
Kg
520x240x360
GMAW Appln
FCAW Appln
Feedlite
SUPER SSPW
8
20
Feedlite
SUPER SSPW
CHAMPMULTI 400 / CHAMPMULTI 400 SSPW
730x480x730
67
310
H
400
Forced Air
mm
GMAW / FCAW
Type
KgWire feeder weight
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
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CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
APPLICATIONS Multioperator and multiprocess based welding outfits recommended for cross country gas and
peroleum pipeline welding applications with SMAW (manual) and FCAW (semiautomatic)welding processes
Specially designed and recommended for Manual (SMAW) welding of root pass / hot pass
weld joints using 6010/7010G/8010G electrodes and Semiautomatic (FCAW) welding of filling
/ capping weld joints using self shielded flux cored wire
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MULTI OPERTAOR WELDING PAYLOADS FORGMAW / FCAW PROCESSES
For detailed technical specifications pleaserefer respective leaflet
Due to continuos development AWL reserves theright to modify / change the design and /or the