Post on 10-Mar-2020
Wärtsilä Biopower
Energy and Environment Partnership with Central America
Panama city 17-18.04.2003
Wärtsilä BiopowerJari Kartano, Director Sales & Marketing
Wärtsilä Biopower
Content of this presentation
Wärtsilä Corporation
BioPower products
Feasibility in Central America
BioPower references
Jari Kartano 18.04.03
Power on Land and at Sea
Wärtsilä Corporation is the leading global ship power supplier and a major provider of solutions for de-centralised power generation and of supporting services
Wärtsilä Corporation
Wärtsilä Corporation
Group Structure
29 %33 %
38 %
Power Marine Service
Key Figures
Power 666.0 M EURMarine 763.4 M EURService 843.4 M EURSteel 200.4 M EUROthers 45.8 M EURTotal: 2 519.0 M EUR
ServiceServicePowerPlantsPowerPlants
MarineMarine
Wärtsilä Power Divisions
Jari Kartano 18.06.03
Wärtsilä Power Products
Natural Gas
Base load HFO/Gas 5 - 150 MWe Barge mounted HFO 50 - 150 MWe
Gas CHP 5 - 50 MWe BioPower 2 - 10 MWe
Jari Kartano 18.06.03
Wärtsilä Deliveries in Central and Latin America
3 543 MW Installed Capacity
Jari Kartano 18.06.03
Nicaragua-62MWTipitapa 50 MWINE 12 MW
Honduras-198MWELCOSA 80 MWLUFUSSA 80 MWENEE 32 MWRoatan 6 MW
El Salvador-290MWNejapa 145 MWAcajutla 145MW
Panama 96MWPanAm
Guatemala-379 MWPto. Quetzal 114 MWGENOR 40 MWEscuintla 65 MWArizona 160 MW
Costa Rica 8MW
Annually 1500 - 2000 MWeTotal delivered 31 GWe
Wärtsilä Biopower todayMore than 110 employees out of which over 35 white collars
Turn over in 2002 over 20 M €
Deliveries: 112 MW thermal plants to Finland, Sweden, Estonia and Russia
Strong growth with BioPowerproduct group in Europe and North America
66 %
14 %
20 %
Large BioGrate Plants
Oil & GasSmallBioGratePlants
Deliveries 2002
33 %
26 %34 %
7 %
Finland
Baltic
Sweden
Russia
One of the growth area within Wärtsilä Group
Jari Kartano 18.06.03
Biopower Goals
0
50
100
150
200
250
2002 2003 2004 2005 2006
Acquisitions"Sermet"
M €
Net SalesBiopower Business Plan
Big Bio
Strong cost reduction of 1…5 MWe bio power plants by 2004
Net Sales 150 MEUR by 2005
Continuously profitable
Jari Kartano 18.06.03
BioEnergy Thermal Plants:Hot water or / and low pressure steamBioEnergy Thermal 3 and 5 MWth CompactBioEnergy Thermal 8, 10, 12, 15, 20 MWth
BioPower Plants:BioPower 10 CHP and Condense plantBioPower 2 & 5 CHP and Condense plantsMini CHP 0.5-0.8 MWe
Oil & Gas Boiler Plants:Standardized, factory packaged 2-5 MWth
Tailored boilers according to the need
Today’s product portfolio
Jari Kartano 18.06.03
BioGrateTM - Combustion Technology
Patented, rotating conical grate
Combustion area divided into several ring type, rotating zones
Zone controlled primary air inlet for efficient combustion
Three stage combustion air inlet for low NOx emissions
Fuel feeding from the centre bottom
Under grate wet ash removal
Designed for wet fuels up to 65%-w
Long lifetime Reliable operationHigh efficiency
combustionLow NOx design available
Jari Kartano 24.04.03
BioPower 5 & 2 Boiler island
Designed for bio-massLow parasitic loadHigh efficiency
Refractory covered lower furnace
Membrane wall cooled upper furnace
Water cooled screen superheaterradiation protection
Convective Super-heaters
Water spray / drum cooler steam temperature control
Steam drum with demister and cyclones for high steam quality
Economiser for higher efficiency
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BioPower 10 - Tropical
Tropical conceptHigh efficiency
Designed for tropical woods, energy woods and agro-wastes, like sugar bagasse
Water cooled moving grate or spreader-stoker combustion system
Big brother of BioPower 2 & 5 with adaptation for tropical conditions
Process steam 60 bar / 480 C
Electrical output
Condense plant: 10 MWe net
CHP according requirements
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BioPower -Turbine Packages
Multistage (4-11) high efficiency steam turbine
Designed for BioPower 2 & 5 & 10 power plants
Condensing, back-pressure, and extraction-condensing types
Skid mounted with gear box and generator
Power range 1.3 to 10.9 MWe
Integral part of Wärtsilä product
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Automation Layout
= Remote IO(RIO) bus= Plant network, Ethernet TCP/IP
CENTRAL CONTROLPANELPLC UNIT
ALARM MATRIXPRINTER
LASER PRINTER / PRINTER SERVER
WOIS & WISE
Remote Router / Gateway DSL / ISDN
REMOTEIO (RIO)
SWITCH24 VDC Supply
WLANAccess point
RE-CIRCULATION FAN FC
SECONDARY COMBUSTIONAIR FAN FC
PRIMARY COMBUSTION AIR FAN FC
FLUE GASFAN FC
WATER TREATMENT
OPTION
110/230 VAC UPS
Control room
4-20 mA, RUN/STOP
FUELFEEDING SYSTEM
GRATE SYSTEM
DI / DO AI / AO
ESP OR MULTI CYCLONE
110 VDC
Firewall for optional customer communication
LOC
AL
PA
NEL
S
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Main Performance Data BP 2 CHP: (Op. Press 23 bar / 450C)Plant type MWe Thermal MediaBioPower 2 DH 1.7 7.5 MW 50 / 95 C DH waterBioPower 2 HW 1.3 8.0 MW 90 /115 C Hot WaterBioPower 2 ST 1.0 11.5 t/h 4 bar / 95 C Water
Main Performance Data BP 5 CHP: (Op. Press 50 bar / 450C)Plant type MWe Thermal Media
BioPower 5 DH 3.5 12.5 MW 50 / 95 C DH waterBioPower 5 HW 2.9 13.5 MW 90 /115 C Hot WaterBioPower 5 ST 2.3 20.5 t/h 4 bar / 95 C Water
Main Performance Data Condensing Plant:Plant type MWe Op. Press Gross Efficiency BioPower 2 2.5 23 bar / 450 C 22%BioPower 5 4.5 50 bar / 450 C 24%BioPower 10 10.9 60 bar / 480 C 25%
BioPower 2 & 5 & 10 Applications
Jari Kartano 18.06.03
BioPower 5 & 10 Feasibility Total Investment: BioPower 5 C - USD 6.7 MBioPower 10 C - USD 11.2 M
Net Electrical Production: 8000 hours / yearBP 5 C - 4.1 MWe / 32 800 MWhBP 10 C - 10 MWe / 80 000 MWh
Fuel Costs (900 / 2000 m3/day): Inside fence USD 0 / tonIPP USD 5 & 10 / ton
Financial: Interest rate 7% - loan maturity 10 yearsFinancial costs 5.5 %
Jari Kartano 18.06.03
BioPower 10 Feasibility
102030405060708090
70 90 120
Electricity Price $/MWe
Proj
ect I
RR
%
BP 10 - fuel $ 0/ton BP 10 - fuel $ 5/tonBP 10 - fuel $ 10/ton
Jari Kartano 18.06.03
BioPower 5 Feasibility
10203040506070
70 90 120
Electricity Price $/MWe
Proj
ect I
RR
%
BP 5 - fuel $ 0/ton BP 5 - fuel $ 5/tonBP 5 - fuel $ 10/ton
Jari Kartano 18.06.03
BioPower 5 & 10 Feasibility ConclusionsGenerally very interesting: BioPower 5 Feasibility in inside fence (own production) acceptableBioPower 10 good or very good
Fuel cost has little impact: Large quantities requiredFuel availability must be guaranteed
RevenueCondense plant more feasibleNeeds to have long operation hours
FinancingChallenging, lack of track recordsStrong PPA and FSA requiredReputable partners and technique
Jari Kartano 18.06.03
Biopower Reference
Tranås Energi, SwedenDistrict Heating Company
BioPower, CHP, 8 MWth / 1,8 MWe
Bark, saw dust, wood chips
Steam boiler 350 oC, 16 bar
Steam turbine 1,8 MWe
Turn-key delivery 2002
Jari Kartano 18.06.03
Biopower Reference
Kiuruvoima, FinlandBioPower, CHP, 7 MWth / 0,9 MWe
Bark, wood chips, saw dust
Steam boiler 355 oC, 25 bar
Steam engine 0,9 MWe
Turn-key delivery 1999
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Biopower Reference
Koskinen Ltd, Finland
Sawmill - soft wood
BioEnergy 15 MWth
Wood chips, bark, saw dust
Steam boiler 23 t/h 204 oC, 16 bar
Turn-key delivery 2001
Jari Kartano 18.06.03
Biopower Reference
Tammisaaren Energia, Finland
District Heating Company
BioEnergy 15 MWth
Wood chips, bark, saw dust
Hot water boiler 150 oC, 16 bar
Turn-key delivery 2001
Jari Kartano 18.06.03
Biopower Reference
Finnforest Vilppula , FinlandBioPower 5 HW 13,5 MWth / 2,9 MWe
Bark, saw dust, wood chips
Steam boiler 450 oC, 50 bar
Steam turbine 2,9 MWe
Turn-key delivery December 2003
Biopower Reference
Finnforest Renko , Finland
BioPower2 HW 8,0 MWth / 1,3 MWe
Bark, saw dust, wood chips
Steam boiler 450 oC, 23 bar
Steam turbine 1,3 MWe
Turn-key delivery December 2003
Jari Kartano 18.06.03