Post on 20-Mar-2018
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 3
3 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
RUBI (Barcelona) Service Center
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 4
4 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Rubi Service Center: Site Location – Excellent connections:
• Highway: South Spain & France • International Harbour • International Airport
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 5
5 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Rubi Site: History
1971 2012 2009 2008 1994 1986
Gulde Ibérica S.A Foundation
12th July 1rst International Order
2003
ISO 9001 & PED Certification
1973
GISA Moved At Rubi
MASH Manufacturing System
SOLAR Project:s 1.900 Equals Valves
1100’s transfer to Cernay/Szekes & evolution into Service Center
Reduced internal machining & moved into assembly to order
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 6
6 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Rubi Site History: Year 2012 • Evolution into Service center
4th July
• Evolution to Service Center
10th September:
• Quick Ship in E-Valves (First QS)
2nd September
• Quick Ship in Spare Parts (24h) • New process for Repairs
1st July
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 7
7 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Rubí Service Center
10th September: First valve E coming from Sales: Valve was released into Cameo (9/10/2012 at 10.23) System put order into MASH and made the AUTO Write-up (10/10/2012 9.45). Valve was assembled without problems (10/10/2012 11.30).
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 8
8 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
•From 1971 •Repairs: •At Customer Plant •Rubí Site (Depot)
•Training Courses
• Parts inventory
• From 1986 •Repairs: •At Customer Plant •Rubí Site (Depot)
•Training Courses
• Parts inventory
•From 1994 •Repairs: •At Customer Plant •Rubí Site (Depot)
•Flow Scanner •Fieldvue
•Training Courses
• Parts inventory
•From 1994 •Repairs: •At Customer Plant •Rubí Site (Depot)
•Assemblies under customer needs
•Interdivisional Cooperation
•Consolidation for Inspection
REPAIRS and Special assemblies
Rubi Service Center: Special capabilities
1994
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 9
9 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
1100C
Cryogenic Valve
•16 Inches “The biggest one”
Standard Kellogs´
Procedure
•For Special Customers:
Long Experience
•From 1971!!!
Rubi Service Center: Cryogenic Valves
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 10
10 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Quick Ship RUBI PARTS Program
1 day parts from stock
Quick Ship RUBI – 082 _________________
• GULDE 1100 parts
(300) • FISHER parts (200 )
• Within 24 hrs
•80% of order lines
5 days parts machining
Quick Ship RUBI - 082 _________________
•1100’s items (1000)
(SS31600) •Fisher PTS as QS
• Within 5 days
• 5% of order lines
Factory lead-time parts
Quick Ship RUBI - 082 _________________
• All other 1100’s machined parts • Fisher Parts
• Lead-time based on
SID/FF2
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 11
11 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Quick Ship RUBI ASSEMBLIES Program
1 day assemblies from stock
Not in plan yet!
_________________
• 30 predefined
constr.s
• Within 24 hrs
• Assembled units on stock
3 days assemblies using stocked parts
Quick Ship RUBI- 082
_________________
• 98 E valve
• Within 3 days
• Assembly 082 from
Aug
Shorter than factory lead-time assemblies
Quick Ship RUBI – 082
________________ • Other assemblies
from Oct.2012
• Lead-time given by MAGIC5 team
• Customize 834- products in Rubi
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 12
12 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Rubi Service Organisation Chart Fisher Rubi Service Center MGR David Boils
Technical Workshop, ES & H Leader David Cuenca
Technical & Quality Manager Xavier Mauro
Machinist Gabriel Gabarrón
Packer /shipper Alfredo Cerdan
Store-man Jordi Vancells
Painter/ Assembler/Repair Jose Antonio Reina
Accounting MGR / HR Lydia Tarrason
Assembler/repair Jaume Sala
Customer Service Admin Manager Francesca Capdevila
Customer Service Admin. -Quoting, - Order Entry Spares - Purchasing - Expediting - Invoicing
Write-up & Order Entry Valves Javier Ortiz
Field Service, Product Engineer Miguel Ortiz
Documentation & Quality Ramón Buisan
CSA Montserrat Rodriguez
CSA Minerva Pesado
CSA Rosa Papell
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 13
13 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Rubi Service Process & Chart Fisher Rubi Service Center MGR David Boils
Accounting MGR / HR Lydia Tarrason
POST - ORDER PRE - ORDER
Customer Service Admin Manager Francesca Capdevila
Customer Service Admin. -Quoting, - Order Entry Spares - Purchasing - Expediting - Invoicing
CSA Montserrat Rodriguez
CSA Minerva Pesado
CSA Rosa Papell
QUICK SHIP PARTS
Precom 1100: Price & lead Time (Gulde)
Purchasing Follow Order & Customer Info.
Close Order (Real Cost)
QUICK SHIP ASSEMBLIES Purchasing Close Order
(Real Cost)
REPAIR VALVES Purchasing Close Order
(Real Cost)
DIAGNOSTIC (Cluster)
Close Order (Real Cost)
TRAINING COURSES
(Rubi Trainers) Close Order (Real Cost)
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 14
14 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Rubi Service Process & Chart Fisher Rubi Service Center MGR David Boils
Technical & Quality Manager Xavier Mauro
Accounting MGR / HR Lydia Tarrason
Write-up & Order Entry Valves Javier Ortiz
Field Service, Product Engineer Miguel Ortiz
Documentation & Quality Ramón Buisan
QUICK SHIP ASSEMBLIES
Pricing FF2 or Special
Quotation Order-Entry &
Write Up Documentation Follow Order & Customer Info.
REPAIR VALVES
Pricing Simulator or
Special quotation
Replacement Valves
(Analysis) Follow Order & Customer Info.
DIAGNOSTIC (Cluster) Quotation
TRAINING COURSES
(Rubi Trainers) Quotation At customer Site At Fisher Site
POST - ORDER PRE - ORDER
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 15
15 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Rubi Service Process & Chart Fisher Rubi Service Center MGR David Boils
Accounting MGR / HR Lydia Tarrason
POST - ORDER PRE - ORDER
Technical Workshop, ES & H Leader David Cuenca
Machinist Gabriel Gabarrón
Packer /shipper Alfredo Cerdan
Store-man Jordi Vancells
Painter/ Assembler/Repair Jose Antonio Reina
Assembler/repair Jaume Sala
QUICK SHIP PARTS
Receiving &
Inspection Shipment
QUICK SHIP ASSEMBLIES
Assembly &
Calibration Painting Inspection Shipment
REPAIR VALVES
At customer
Site
Assembly &
Calibration Painting Shipment
DIAGNOSTIC (Cluster)
At customer
Site At Fisher
Site
TRAINING COURSES
(Rubi Trainers)
At customer
Site At Fisher
Site
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 16
16 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Rubi Lay-Out: Spare Parts
Income Materials
Shipping Materials Exit
Rubi
Warehouse
Warehouse
Inspection Area
Inspection
Packing
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 17
17 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Inspection Area
Packing Area
Lift Table Calibration & Assembly Area Painting
Area
Rubi Lay-Out: Assemblies
Materials Exit
Rubi
Painting Assembly Calibration
Shipping
Cleaning
Income Materials
Inspection
Packing
Warehouse
Warehouse
Picking
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 18
18 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Safety R
oad
Safety Road
Rubi Lay-Out : Repairs
Cleaning
Service Center Rubi
Hydrostatic Test
Cleaning (Blaster)
Shel
ves
Shel
ves
She
lves
Cleaning
Room
Inspection Area
Disassembly Area (repairs)
Lift table
Painting Area
Instruments Repairs
Calibration & Assembly Area Lift Table
Packing Area
Safety Road
Safety Road
Income Valves
Warehouse Valves
Materials Exit
Inspection &
Evaluation
Painting
Hydrostatic Test
Disassembly
Cleaning
Assembly Calibration
Shipping
Packing
Cleaning
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 19
19 Jornadas Emerson 2013 – Conexiones Inteligentes
Confidencial
Fisher Quick Ship FY’11 Szekesfehervar, Hungary
Service Center April 2012
Cernusco, Milan Italy
Service Center Q4 FY’12
Ruby, Barcelona
Fisher Quick Ship FY’11 Chelyabinsk, Russia
Service Center April 2012
Szekesfehervar,
Fisher Europe Service • Today 34 Fisher Approved Service Providers (FASPs) and 50 planned by FY’16
• 2 Quick Ship Centers and 5 direct Fisher Service centers in CY’12 • 1 Twig in start-up in FY’12 and 10 Twigs planned for FY’13
• Grow the Fisher Service centers into Emerson Super Centers (Multi BU)
Service Center Q1 FY’13
Haan, Germany
Nuclear Service Center Cernay, France