Development and Use of a Thermal Chamber Brian C. Zeichner Alfred Lynn Hoch, Zia Mehr, Daniel Topp,...

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Transcript of Development and Use of a Thermal Chamber Brian C. Zeichner Alfred Lynn Hoch, Zia Mehr, Daniel Topp,...

THERMAL CONTROL OF INSECTS

Brian C. Zeichner

Alfred L. Hoch

U. S. Army Center for Health Promotion andPeventive Medicine

Development and Use of a Thermal Chamber

Brian C. Zeichner

Alfred Lynn Hoch, Zia Mehr,Daniel Topp, Donald Wood,

LETHAL TEMPERATURES

Insect Degrees F Minutes

German Cockroach

115

130

45

7

Drywood Termite

120

130

33

6

Confused Flour Beetle

120

130

16

4

Argentine Ant 115

130

8

1

1300 F for 30 minutes lethal to insects

A car reaches 1310 – 1720 F at ambient temperatures of 800 – 1000 F

German CockroachControl

Vacuum the Living

Thermal Chamber

• Collaborative effort with Topp Portable Air, Defense Logistics Agency, AEC

• Goal: Find an alternative to fumigation for commodity pest

Flow Thru Design Treating Water Coolers

Eight Pallets of 20-lb Poly Pack Boxes of Macaroni – 4 Tons

Figure 8. Temperature Profile within 4 Tons of Palletized Macaroni,Chamber Air Temperature 140ºF (60ºC)

0

20

40

60

80

100

120

140

0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48

Time (Hours)

Tem

per

atu

re (

ºF)

Pal 1, Tier 1, Ctr

Pal 1, Tier 3, Ctr

Pal 1, Tier 5, Ctr

Pal 2, Tier 1, Ctr

Pal 2, Tier 3, Ctr

Pal 2, Tier 5, Ctr

Pal 2, Tier 5, Rt Ft

Pal 3, Tier 1, Ctr

Pal 3, Tier 3, Ctr

Pal 3, Tier 5, Lt Bk

Pal 4, Tier 1, Ctr

Pal 4, Tier 3, Ctr

Pal 4, Tier 5, Rt Bk

Pal 5, Tier 1, Ctr

Pal 5, Tier 3, Ctr

Pal 5, Tier 5, Ctr

Pal 5, Tier 5, Lt Bk

Pal 6, Tier 1, Ctr

Pal 6, Tier 3, Ctr

Pal 6, Tier 5, Ctr

Pal 6, Tier 5, Rt Bk

Pal 7, Tier 1, Ctr

Pal 7, Tier 3, Ctr

Pal 7, Tier 5, Ctr

Pal 7, Tier 5, Lt Bk

Pal 8, Tier 1, Ctr

Pal 8, Tier 3, Ctr

Pal 8, Tier 5, Ctr

Pal 8, Tier 5, Rt Bk

60ºC

48.9ºC

15.6ºC

Heater Turned Off

Target Temperature Reachedin All Pasta Products within 40 hrs: Total Energy Cost of $16 or 40 cents/hr.

2nd Generation Thermal Chamber Results

• All product met target temperature without exceeding the upper limit

• All insects dead

• No degradation of taste, color, or cooking characteristics

• Simple inexpensive operation

Pine Wilt Disease

Pine Wood Nematode (Bursaphelenchus xylophilus (pine chips, unseasoned lumber, packing-case wood)

Insect Vectors: Bark Beetles and Sawyer Beetles(pallets, crates, dunnage)

USA Distribution: 36 States

International Distribution: Canada, Mexico, Japan, China, S. Korea

Whitespotted sawyer

Pine Wilt Disease

Effective October 2001, wood packing entering European Union must be nematode free:

Made of kiln dried lumber

Fumigated: Methyl Bromide

Heat treated: 56° C (133° F) for 30 minutes

Additional Concession to DoD

Over five years old

Less than 19% moisture

Whitespotted sawyer

Pest-Heat® ThermalPest Management Chamber

Patent # 6,612,067

Probe Thickest Lumber

Interior volume of 2,600 ft3

Average load of 3,166 board feet

3rd Generation Thermal Chamber

• All treated wood must be marked

DLA USAGE TO DATE

• Chamber at DDC East and West,

• Oct 01 – Nov 03

• 600 loads– average of 3,100 board feet per load– 1.86 million board feet treated

• Replacement cost– Average of $0.75 per board foot– $ 1.3 million in wood alone

Fumigation

• Only methyl bromide approved – Vikane® data to be submitted this spring

• Methyl bromide – Schedule

• 3 lbs per 1,000 ft3 for 16 hours > 70° F

• 4 lbs at 50° to 70° F

– 4,680 lbs of methyl bromide saved to date• At 3 lb rate 7.8 lbs per load x 600

• If half the year below 70° F then 5,460 lbs saved

Cost Estimate Heat Versus Fumigation

• $70,000 – 2 thermal chambers

• $9,000 – energy cost, 600 x $15

• $80,000

• $12,000 – 4, 40 foot Containers

• $120,000 – contract fumigator, 600 x $200

• $132,000

Heat for PWN Control

• Simple and convenient– in-house staff

– 3 runs a day, flawless operation

• Safer • Cheaper than fumigation

– $15 for energy vs. $62 fumigate per load

• 2.5 tons of fumigate eliminated by DLA• Does not affect pallet service life• Meets international standards • Additional information: http://pestheat.com

3rd Generation Thermal Chamber

3rd Generation Thermal Chamber

• All seasoned wood pallets meet target temperature within 4 hours– 3 runs per day capacity

• Approved by USDA-APHIS for the “56/30” treatment process

• Does not affect pallet service life

• Energy cost 5 cents per pallet

• Additional information: http://pestheat.com

3rd Generation Thermal Chamber

• All seasoned wood pallets meet target temperature within 4 hours– 3 runs per day capacity

• Approved by USDA-APHIS for the “56/30” treatment process

• Does not affect pallet service life

• Energy cost 5 cents per pallet

• Additional information: http://pestheat.com