Dave Wibberley CEO Adroit Technologies

• Adroit Technologies Company • SCADA References• MAPS SCADA• Alarm Management and Analysis• Adroit SCADA Intelligence • MAPS Process Suite• Closing

AGENDA

ADROIT TECHNOLOGIES COMPANY OVERVIEW

• Integrity• Excellence in Customer Service• Value• Creativity• Social Responsibility

ADROIT TECHNOLOGIES – CORE VALUES

ADROIT TECHNOLOGIES – THE COMPANY

South African Software Company, Mitsubishi Factory Automation Supplier for Sub-Saharan Africa Mitsubishi Electric own 14.9% of the shares of Adroit Technologies

Been developing real-time SCADA software for more than 25 years•Employs around 70 people•Global supplier in 5 continents, 14 countries •European Mitsubishi Software Partner•Over 15000 Licensed Seats, more than a 1500 unique customers worldwide.

.

More than 400 SCADA systems in Europe

•Petrochemical

•Pulp and Paper

•Food and Beverage

•Energy Management

•Building Management

•Water Treatment/Distribution

•Agriculture

INDUSTRIES AND APPLICATIONS

•Power Utilities

•Nuclear

•Cement

•Automotive

•Mining

•Oil and Gas

•Telecommunications

ADROIT SCADA/HMI MARKETS

MAPS / MAPS SCADA HMI

OPERATIONAL ANALYSISAND SCADA SYSTEM REPORTING

ENTERPRISE REPORTING

ADROIT TECHNOLOGIES PRODUCTS AND SOLUTIONS

SOME REFERENCES

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Africa – Botswana - African Copper – Mining

Europe - Mining Equipment OEM - Sandvik M

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Europe - Minsk Water - Belorussia - Water

Africa – Data Centre Facility Management

Africa – Pretoria Portland Cement – Cement Production

Europe – Megadrive Automation - Gibraltar – Ship Control System

MAPS Supervisory Control and Data Acquisition (MAPS SCADA)

MAPS SCADA / HMI SOFTWARE

Benefits of using MAPS• Built on 25 years of experience • Real Time Software (No compilation, Online Configuration) • Flexible Object Oriented• Client Server Architecture• Most internal Agents included – only pay for scanned I/O• Driver Library of over 100 front-end devices included

MAPS SCADA / HMI SOFTWAREAdd power and resources as required•Scalable Product Range - 30, 75, 150, 300, 750, 1500, 2500, 5000, 25000, System Limited Scan Points. If you need to upgrade, pay the difference•Various configurations available: - Stand Alone

- Distributed Architecture- Redundant Active Clustering

Group and Site Wide Licensing Agreements

MAPS SCADA – I/O SERVER OPENNESS

MAPS Agent

Server (I/O Server)

OLE Automation

Excel, Word, VB etc

ActiveX Object

Embed in Applications

C++ API

Internal Server Side

Scripting – VB Script/Java

OPC Server

• Some Functions Supported– Add Tag– Delete Tag– Get Value of Tag– Set Value of Tag– Get History of Tag– Scan/Alarm Tag

MAPS STAND ALONE ARCHITECTURE

Ethernet TCP/IPCommunication

Designer/Operator and Agent (I/O) Server On same machine

MAPS HOT STANDBY ARCHITECTURE

Ethernet TCP/IPCommunication

MAPS Operator MAPS Operator

MAPS DISTRIBUTED ARCHITECTURE

MAPS SCADA - ARCHITECTUREMAPS Designer

MAPS Graphic and Data Server

Agent Server

MAPS Operator

MAPS Agent (I/O) Server

Agents / Tag DatabaseScanningLoggingAlarm

MAPS AGENT SERVER – AGENT DEFINITION

Agent (I/O)

Server

Basic Agents•Analogue•Digital• String

Advanced Agents•OEE

•Counter•DB Access

• Scripting etc

System• System Information

•HASP (license)•Device• Scan

User Defined •UDT

•Custom

More than 45 different Agent types

MAPS AGENT SERVER – AGENT DEFINITION

Agents are called Agents because, instead of only containing data, like simple database records, they also usually contain the ability to operate or act on their own data, driving its values and to read and write to other objects, and so influence them.

This concept is very much in line with object-oriented thinking, and is primarily why we refer to Adroit as being "object-oriented".

OBJECT BASED TECHNOLOGY

•All Agents are Intelligent Objects – contain state information, behaviours and action (combined sum of conditions)•Custom Agents – Build own objects to represent plant items and equipment•User Defined Types (UDT depends on protocol support)•Each Agent type is a Dynamic Link Library (DLL)

BASIC AGENTS - DIGITAL

Agent Type – Digital

Agent Name – DIG01

Properties Available

Description - DIG01.agentdescriptionValue - DIG01.valueTextValue – DIG01.textvalue

BASIC AGENTS - ANALOGUE

ADVANCED AGENTS

MES/MIS Capabilities within standard SCADA product•Scripting Agents•DBAcess Agents•Counter Agent•Statistical Agent•Max Demand Monitoring Agent •OEE/KPI Agent•Shift Agent

Counter AgentPreventative maintenance & downtime management

Statistical AgentThe Statistical agent provides the basic functionality for a user to build a statistical process control strategy using its built in data collection method and by linking to other internal agents.

DBAcess Agent Benefits from using this Agent

• Connect to most known databases using OLEDB compliant databases• Update Data in Tables• Read Data from Tables• Delete Data in Tables• Retrieve Data from Tables

Transact based on time, trigger tagor both

Ideal for Production, Recipe, Batching Systems

OEE / KPI Agent – Standard in Product Benefits from using this Agent•Measure Overall Equipment Effectiveness (Availability X Performance X Quality)•Measure two KPI values against one another (Tons/hr)

Ideal for Production Performance Management

MAPS Data Logging Advanced logging – local historian and/or SQL

•ODBC/OLE DB – Bi-directional connectivity to external databases though our OLE DB Datasource•Adroit historical logs (.LGD) - data from all Adroit historical logs can be extracted in a Comma Separated Variable (CSV) format•Log Sets - Multiple Log Sets and resolution possible•DB Access Agent (Recipe Handling Example)•DB Log Agent (SCADA Reporting Data Format)•No Scripting or SQL Queries required

Flexible Alarming • Global and Local Alarm Acknowledgement• Custom Alarm Types (Intruder, Scan Inhibited etc.)• Alarm Routes and Lists (Configure Alarm Hierarchies)• Delays• Conditional expressions • Log Alarm/Event to SQL• Audio devices• SMS• Email • Priority Levels

Trending• View historical and real time values• Unlimited pens per window• Print to file or printer• Export to Excel, XML, HTML• Importing of historical trend data

Adroit SecurityAdvanced security•Uses native Windows security model (Active Directory) - Apply security through existing users and groups•All elements are “locked down” until user rights are assigned•Policies – Configurable set of rules for large scale control •Security applied at 3 levels - Server (Allowed users and groups) - Clients (Profile determines available menus) - Data Source to element level (Read, Write, Remove)

MAPS DESIGNER

Benefits from using this product

Easy and Intuitive InterfaceCombine vectors and controls to build HMI graphicsMore than 300 graphical objectsWizards and Templates – minimise engineering timeAdd 3rd Party Controls – ActiveX or Windows Controls, WPFConfiguration rather than scripting

MAPS – CLIENT APPLICATION – DESIGNER AND OPERATOR

Benefits from using this product• Secure and easy access to disparate data sources – OPC, Adroit, Web Services, OLEDB• Easy collaboration between different data sources and types• Familiar Windows forms based design environment• Internet enabled communications• Integration in Visual Studio for form based scripting• Central management and auto-deployment of the application• Multiple language support ideal for OEM’s

Africa – Pretoria Portland Cement – Cement Production

MAPS IS NOT AN EVOLUTION – IT’S A REVOLUTION

MAPS - MITSUBISHI ADROIT PROCESS SUITE

What is MAPS?MAPS is a collaboration between Adroit Technologies and Mitsubishi focused around offering an integrated PLC/SCADA programming and management tool.

The result is an integrated life-cycle management solution to the automation industry.

MAPS FEATURES

Benefits from using this product

• Drawings, documentation and changes made are kept synchronized and up to date• Built in .NET the final solution offers web-enabled capacity• Uses ISA 88/95 Standards and pre-defined IEC Function Blocks

• Single point of configuration• On-going life cycle management• Automatically generated PLC and SCADA projects• Automatically generated reports• Automatically generated management screens

MAPS

SCADA functionality delivered with MAPS•All tags associated with FB’s •All mimics in structured format containing selected graphic objects. •Logging, Alarming and Trending set-up using templates •The ability to add custom mimics in the same structured hierarchy •Each graphic object has associated faceplates to deliver further management capability

Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system

CO-ORDINATED PLC FB’s AND SCADA GRAPHICS• Standard faceplate• Setup • Alarms & Events• Trends

Auto Generate all Graphics and Faceplates for Control, Alarming, Simulation and Maintenance

Focus on cost reduction and return on investment (ROI)• Excel based import & export assistant – included as standard in MAPS to reduce design costs by up to 30%

Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system

Auto Generate all the PLC Function Blocks, SCADA database and PLC-SCADA Communication

Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system

Auto Generate all Graphics, Navigation and Faceplates for Control, Alarming, Simulation and Maintenance

Diagnostic features

in MAPS

Integrated diagnostics and maintenance tools

Auto Generate Diagnostics and Access to PLC code from MAPS Designer

Integrated diagnostics and maintenance tools

Launch PLC diagnostics from MAPS Designer

Reporting and Documentation

in MAPS

Reporting and Documentation - Project Report

All reports fully customisable

All reports fully customisable

Reporting and Documentation – PLC and IO report

Adroit Alarm Management and Analysis - AMA

AMA (Alarm Management and Analysis)

Benefits from using this product• Improved Productivity• Improved Performance• Better Decision Making around Asset

Management• Distinguish between Alarms and

Events • All reports based on ISA 18.02,

EEMUA 191• Ease of Use

Alarm System Terminology

An Alarm is an event to which an operator must react, respond and acknowledge.

An Alarm System is there to prevent, or at least minimize, physical and economic loss through operator intervention in response to the condition that was alarmed on any given process.

Secondly, an Alarm System should provide and alarm and event log.

Current Problems

• Alarm flooding during plant upset• Too many standing alarms – accepted as ‘normal’• Too many ‘high’ priority alarms• Lack of real information to support decision making

Consequences

Operators presented with too many alarms may overlook an important indicator of an abnormal situation, or be so overwhelmed as to unnecessarily trip the unit as a safety measure instead of trying to decipher the information being conveyed.

Both scenarios can significantly impact the safety of plant personnel and the efficiency of plant operations.

Benefits of using AMA• Measure and improve Alarm System Performance• Analyse historical alarms

– Highlight unwanted / unnecessary alarms– Highlight problem areas in the plant

• Analyse alarms and associated process variables• Monitor operator alarm interaction• Valuable part of an alarm management strategy

Adroit Alarm Management Agent

• Licensed component of an Adroit agent server• Route new and existing Adroit alarms to a SQL database• Categorise alarms

• Assign associated process values for alarms• Set performance KPI targets• Database housekeeping

• Configure pre-defined Reasons for operator input on specified alarms

• Link documents to alarms (e.g. SOPs)• Multiple Adroit agent servers can connect to a single Alarm

Management database• Bulk configuration with Excel import / export

Adroit Alarm Management Agent

Adroit Alarming to improve performance

• Create custom alarm types• Suppress nuisance alarms

– Alarm delays– Conditional alarming

• Alarm inhibiting• Alarm prioritisation

Alarm Report Features• Reports are Web based – no client side installs• Report drill through from summaries to detail• Help documentation available on reports• Open technology platform for users to create custom

reports

Report Builder for report development

Alarm Report Features• Export reports to Excel, Word or PDF• Report scheduling (not with SQL Express)• Report Printing• Microsoft Active Directory Security

Alarm System Performance• Alarm System Performance dashboard

• Performance comparison between periods

Alarm Analysis• Bad Actors

– By alarm type– By category– Intermittent alarms– Stale alarms– Most frequent alarm

• Alarm Types• Alarm Categories

• Process variables can be associated to an alarm

• Reasons and sub-reasons can be captured against alarms

Associated Process Values and Reasons

Associated process value when incident occurred

Icon shows Reasons and Notes for alarm with drill through

Tooltip shows details

Operator Performance• Alarms acknowledged in time• List alarms not acknowledged in time

• Acknowledged incidents per hour

Performance Comparison Report

Bad Actors Report

Alarm Category Report

Reasons and Notes Analysis

Incident Detail Report

Reporting and Analysis of SCADA data made easy

Challenges with SCADA / PLC Data• Unstructured with no business context• Data requires processing• Huge amounts of data to manage• Difficult to extract, process and present the data in reports• Difficult to analyse

Challenges – Relational database• Relational design is very specific to each reporting solution• SQL skills required to design the database • Data insertion is more complex• Must understand relationships to retrieve data

Adroit SCADA Intelligence (ASI)ASI is data warehousing system which collects and processes data from disparate data sources and makes the resulting information available on a common platform to enable decision making.

SCADA Intelligence Architecture

ISA 88/95Enterprise

Site

Area

Process Cell

Unit

Production Unit

Unit

Production Line

Work Cell

Storage Zone

Storage Unit

Batch Production

Work CentresWork Units

Continuous Production

Discrete Production

Storage or Movement

Equipment Module

Control Module

ASI Manager – System Configuration

Analog Compliance• Define Limits

– Control &– Specification

• Compliance Summaries– % In Control– % In Specification

• Drive exception based reports

Analysis – using Microsoft Excel

Machine Availability Scorecard

Production Summary Report

Production Summary

Production Summary - Conveyor Inline Scale

Conveyors Production Dashboard

Conveyor Daily Production Report

Conveyors Utilisation and Loading Efficiency Dashboard

Environmental – Airflow Dashboard

Environmental - Air Quality Scorecard

Cost Benefit Analysis of ASI

Report Implementation Challenges

• Difficult to scope report requirements• Difficult to quote on reporting solutions• Databases require on-going maintenance• The system must be able to grow with

changing user requirements

TRADITIONAL REPORTING SOLUTION

Software

SQL 2008 R2 Standard Edition (5 CALS) 20 000

20 000

Engineering

User Requirement Specification 24 000

Database design and development 60 000

System and Tag Configuration 12 000

Report Development 42 000

Database Integrity tests 18 000

Report Integrity tests 18 000

On-site installation 6 000

Final Documentation 12 000

192 000

Total Cost 212 000

Software9%

Engineering91%

Cost Breakdown

SCADA INTELLIGENCE – CUSTOM REPORTS

SoftwareAdroit SCADA Intelligence (150 Items) 58 000

SQL 2008 R2 Ent. Runtime Edition (5 CALS) 15 000

73 000

Engineering

User Requirement Specification 24 000

Database design and development -

System and Tag Configuration 12 000

Report Development 30 000

Database Integrity tests -

Report Integrity tests 18 000

On-site installation 6 000

Final Documentation 6 000

96 000

Total Cost 169 000

Software34%

Engineering45%

Cost Saving20%

Cost Breakdown

SCADA INTELLIGENCE – REPORT PACKS

Software

Adroit SCADA Intelligence (150 Items) 58 000

SQL 2008 R2 Ent. Runtime Edition (5 CALS) 15 000

73 000

Engineering

User Requirement Specification -

Database design and development -

System and Tag Configuration 12 000

Report Development -

Database Integrity tests -

Report Integrity tests 12 000

On-site installation 6 000

Final Documentation -

30 000

Total Cost 103 000

Software34%

Engineer-ing

14%

Cost Saving51%

Cost Breakdown

FOR ALL YOUR INDUSTRY AND BUSINESS NEEDS