Post on 16-Apr-2018
SEPTEMBER 2003M.CHADWICK
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D25102K / CK2kg Compact Hammer
TYPE 1
D25102K In Line Pistol Grip 2 Mode, 2kg Compact Hammer
MANUFACTURING PLANTSpennymoor
LAUNCH DATESeptember 2003
BULK DATEAugust 2003
PRODUCT ENGINEERM.Chadwick
Program Manager/EngineerP.Balloni / S.Brocket
PRODUCT DETAILS
Standard Equipmentq Multi-position side handleq Depth stopq Heavy duty carrying caseSelling Propositionq Ideal for drilling anchor and fixing holes into concrete and masonry from 4 to 22mm in diameterq Electronic variable speed for total control in any applicationq Impact-stop for drilling in wood, steel, ceramic and screw driving applicationsq Safety clutch eliminates sudden high-torque reaction should the bit jamq Ergonomic rubber coated back handle design for improved comfort in useq Rounded ergonomic industrial design allows easy and comfortable handling in any applicationq Improved sealing for maximum protection from dust ingress ensuring long tool lifeq Large 22mm hammer mechanism delivers high performance with low stress to the critcal componentsq Output air slots designed to protect users' eyeApplicationsq Drilling holes in solid masonry, concrete stone from 4 to 26mm in diameter to various fixingq Drilling through holes in masonry to house pipes and cablesq Some drilling in wood and steelSpecificationsq Power Input 650 Wattsq Power Output 370 Wattsq No Load Speed 0-1100 rpmq Blows per Minute 0-4200 bpmq Impact Energy 0-2.8 Jq Tool Holder SDS-Plusq Max. Drilling Capacity [Wood] 30 mmq Max. Drilling Capacity [Metal] 13 mmq Max. Drilling Capacity [Concrete] 22 mmq Max. Drilling Capacity [Core bit] 65 mmq Weight 2.5 kg. Length 360 mm . Height 200 mm
Type No. 1 CURRENT STATUS & MAJOR CHANGES .
New product design.
QU
LAUNCH MARKETS & QUANTITIES
QS
D25102CK In Line Pistol Grip 2 Mode, 2kg Compact Hammer
MANUFACTURING PLANTSpennymoor
LAUNCH DATESeptember 2003
BULK DATEAugust 2003
PRODUCT ENGINEERM.Chadwick
Program Manager/EngineerP.Balloni / S.Brocket
PRODUCT DETAILSStandard Equipmentq multi-position side handleq depth stopq SDS-plus adapterq 3 Jaws keyed chuckq heavy duty carrying caseSelling Propositionq Ideal for drilling anchor and fixing holes into concrete and masonry from 4 to 22mm in diameterq Electronic variable speed for total control in any applicationq Impact-stop for drilling in wood, steel, ceramic and screw driving applicationsq Safety clutch eliminates sudden high-torque reaction should the bit jamq Ergonomic rubber coated back handle design for improved comfort in useq Rounded ergonomic industrial design allows easy and comfortable handling in any applicationq Improved sealing for maximum protection from dust ingress ensuring long tool lifeq Large 22mm hammer mechanism delivers high performance with low stress to the critcal componentsq Output air slots designed to protect users' eyeApplicationsq Drilling holes in solid masonry, concrete stone from 4 to 26mm in diameter to various fixingq Drilling through holes in masonry to house pipes and cablesq Some drilling in wood and steelSpecificationsq Power Input 650 Wattsq Power Output 370 Wattsq No Load Speed 0-1100 rpmq Blows per Minute 0-4200 bpmq Impact Energy 0-2.8 Jq Tool Holder SDS-Plusq Max. Drilling Capacity [Wood] 30 mmq Max. Drilling Capacity [Metal] 13 mmq Max. Drilling Capacity [Concrete] 22 mmq Max. Drilling Capacity [Core bit] 65 mmq Weight 2.5 kg. Length 360 mm . Height 200 mm
Type No. 1 CURRENT STATUS & MAJOR CHANGES .
New product design.
QU
LAUNCH MARKETS & QUANTITIES
QS
TYP.
WWW.2helpU.com 12 - 06 - 03E13616/ 577845-02
D25102 1
37
7
8
34
2
23
3240
13
14 15
12
5 4
3
18
27
35
36
21
6
19
29
17
16
35
821
31
23
861
TYP.
WWW.2helpU.com 11 - 06 - 03
D25102 1
E13617 / 577845-02
800 801
60
52 5354
50
51
62
110
111
112
113
114
115
121
93
9697
94
95
9091
9392
132
136
135134
133
846
71
72
73
74
77
76
78
79
61
55
5657
58
59
1
25
2245
70
118
75
170160
D25102C
180
182181
183
Black & Decker Bill of Materials - PARTS LIST
Page 1
Product Number D25102K---A Product Description ROTARY HAMMER Type Identifier TYPE 1
ItemNumber
QuantityPer
Part Number Part Description Variant Description TypeDescription
Market Codes Referto R.I.
1 1 585474-00 ARMATURE 230V AR - B2 - GB - QS - XE No
1 1 585474-01 ARMATURE 115V BR - LX - QU No
2 1 576690-05 FIELD 230V AR - B2 - GB - QS - XE No
2 1 576690-06 FIELD 115V BR - LX - QU No
3 1 578287-03 SWITCH LOCK-ON 230 Volts AR - B2 - GB - QS - XE No
3 1 583748-02 SWITCH LOCK-ON 120 Volt BR - LX - QU No
4 2 577830-02 BRUSH HOLDER SA 230 Volt AR - B2 - GB - QS - XE No
4 2 577830-03 BRUSH HOLDER SA 120 Volt BR - LX - QU No
5 1 585475-00 BRUSH KIT 230 Volts AR - B2 - GB - QS - XE No
5 1 585475-01 BRUSH KIT 115 Volts BR - LX - QU No
6 1 949877-01 CAPACITOR AR - B2 - GB - LX - QS - XE No
7 1 584090-00 CORD PROTECTOR No
8 1 325090-10 CORDSET U.S.120V QU No
8 1 330048-39 CORDSET XE No
8 1 573379-12 CORDSET AR No
8 1 582319-03 CORDSET (M/PLUG) QS QS No
8 1 582319-04 CORDSET (M/PLUG) GB GB No
8 1 582319-05 CORDSET (M/PLUG) 115 VOLT LX No
8 1 582573-01 CORDSET B2 No
8 1 582573-03 CORDSET BR No
12 1 582063-00 LEAD WHITE AR - B2 - GB - QS - XE No
12 1 584304-00 LEAD WHITE BR - LX - QU No
13 1 582063-01 LEAD BLUE AR - B2 - GB - QS - XE No
13 1 584304-01 LEAD BLUE BR - LX - QU No
14 1 582063-04 LEAD BLACK AR - B2 - GB - QS - XE No
14 1 584304-04 LEAD BLACK BR - LX - QU No
15 1 582063-05 LEAD VIOLET AR - B2 - GB - QS - XE No
15 1 584304-05 LEAD VIOLET BR - LX - QU No
16 1 582063-02 LEAD RED With Choke AR - B2 - GB - QS - XE No
Black & Decker Bill of Materials - PARTS LIST
Page 2
16 1 584304-02 LEAD RED With Choke LX No
16 1 584304-06 LEAD RED Without Choke BR - QU No
17 1 582063-03 LEAD YELLOW With Choke AR - B2 - GB - QS - XE No
17 1 584304-03 LEAD YELLOW With Choke LX No
17 1 584304-07 LEAD YELLOW Without Choke BR - QU No
18 1 930026-01 BUMPER No
19 1 579305-00 SELECTOR No
21 1 870052 SLEEVE No
22 2 324006-14 SCREW M4x12 Yes
23 4 326519-03 SCREW 3.5x30 Yes
25 1 330003-19 BEARING No
27 1 584008-00 SUPPORT AR - B2 - GB - QS - XE Yes
29 1 584080-00 INSERT AR - B2 - GB - QS - XE No
29 1 584551-00 INSERT 115V LX No
31 1 577826-00 BAFFLE FAN No
32 1 577810-00 FIELDCASE No
34 1 577811-00 HANDLE COVER No
35 4 330065-06 SCREW Yes
36 1 916307 CORD CLAMP No
37 1 330065-09 SCREW Yes
40 4 330065-25 SCREW Yes
45 1 577791-00 O RING No
50 1 585480-00 INTERSHAFT SA Yes
51 1 580907-00 O RING 5x1 No
52 1 578271-00 PLATE No
53 1 579564-00 HOLDER No
54 1 579552-00 SELECTOR No
55 1 584638-00 O RING 14x2 No
56 1 577809-00 LEVER No
57 1 324007-14 SCREW 4x20 Yes
58 1 579184-00 LOCK BUTTON No
Black & Decker Bill of Materials - PARTS LIST
Page 3
59 1 579179-00 SPRING No
60 1 582865-00 FILTER No
61 1 579185-00 COVER No
62 3 583981-00 SCREW 4x16 Yes
70 1 585482-00 HOUSING SA No
71 1 330003-31 BEARING No
72 1 578229-00 SEAL No
73 1 577801-00 BEARING BLOCK No
74 2 577802-00 WASHER SHIM No
75 1 584420-00 PISTON Yes
76 1 579699-00 O RING No
77 1 584421-00 RAM No
78 1 577297-00 BEARING PLATE No
79 3 324006-15 SCREW 4x16 Yes
90 1 577793-00 CLIP Yes
91 1 584426-00 BUSH No
92 1 580990-00 O RING No
93 2 577135-00 O RING 19.5 x 3.5 No
94 1 584425-00 DAMPER No
95 1 584424-00 BEAT PIECE No
96 1 584423-00 BEARING & SEAL No
97 1 577139-00 SEAL No
110 1 577797-00 WASHER No
111 1 577744-00 O RING 23 X 2 No
112 1 584427-00 CLUTCH SA Yes
113 1 579178-00 SPRING No
114 1 584422-00 CYLINDER SA Yes
115 1 577814-00 WASHER No
118 1 586501-00 GEARCASE SA No
121 4 330065-28 SCREW M4 X 30 Yes
132 1 871690 SPRING No
Black & Decker Bill of Materials - PARTS LIST
Page 4
133 1 578387-00 WASHER No
134 1 583890-00 BALL 7MM No
135 1 577928-00 TUBE No
136 1 323489-00 CAP No
160 1 575182-00 HANDLE SA Yes
170 1 798846-02 DEPTH STOP No
180 1 330034-07 CHUCK KEY No
181 1 352065 ADAPTOR No
182 1 330033-25 CHUCK 13MM No
183 1 945013-00 SCREW No
800 1 870889-02 GREASE 80 gms Yes
801 1 487130-04 GREASE 10grm Sachets Yes
821 1 569037-00 RATING PLATE DeWalt Blank. AR - B2 - BR - GB - LX - QS - XE No
846 1 585499-00 SERVICE KIT 230V AR - B2 - GB - QS - XE Yes
846 1 585500-00 SERVICE KIT 115V BR - LX - QU Yes
861 1 577646-01 KITBOX No
R11402en.rtf
R11402D25101K, D25102K, D25103K, D25104K, D25201K, D25203K INLINE HAMMER Type 1
Item No.
27 This part is only used on 230V units fitted with the Tyco Switch.
50 The Intershaft is only available as a SA.
75 Make sure the chanfer at the back of the Hollow Piston is facing the Wobble Bearing (50)
90 Avoid damage to the cylinder (114) wall when removing / refitting the snap ring.
112 The clutch is only available as a SA.
114 The Spindle is only available as a SA.
160 The side handle is only available as a SA.
846 The Service kit includes all O Rings, Seals, Brushes, Screws and Grease ( items 5,45, 51,55, 60, 62x2, 72, 76, 79x3, 92, 93x2, 97, 136, 800, 801) . Item 45 O Ring is not required whenreparing the D25104.
Lubrication.
800 Paragon Grease.SA gearbox total 60 grms. 40grms inside the Housing (70) around the hollow piston andWobble Bearing. 20grms spread over the Reduction Gear / Clutch (112) and intergear (50).5grms spread over (items 91, 92, 93, 94, 95, 96).1grm around the Steel Ball (134) and the tool holder end of Cylinder (114).
801 GLK Grease.3grms on the inside of Cylinder (114).1grm over the Ram (77) and O Ring (76).3grms inside the Hollow Piston (75).
Touque Settings.
9 2.0 Nm22 2.2 Nm23 1.0 Nm Field x 2.23 0.6 Nm Fan Baffel x 2.35 2.0 Nm Handle Cover x 235 1.5 Nm Cord Clamp x 237 2.0 Nm40 1.0 Nm57 1.5 Nm62 3.2 Nm79 3.2 Nm116 2.0 Nm121 2.0 Nm
New Parts
2KG IN LINE HAMMERD25102
Part Number Part Description
GEARCASE SA586501-00
Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583
07 October 2003 Page 1 of 1P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.
TYP.
WWW.2helpU.com 04 - 07 - 03E13671
1
COMMTOPFWD / REV SWITCH
115V
P7 P3
P4 P6
Item 13 Blue
Item 12 White
Item 14 Black
Item 17 Yellow
Item 16 Red
Item 15 Violet
2
2 11
M2
MARQUADT SWITCH 115 VOLTS.
BrownBlue
D25101 / D25102 / D25103 / D25104/ D25201 / D25203
TYP.
WWW.2helpU.com 30 - 07 - 03E13672
1
COMMTOPFWD / REV SWITCH
120V
P7 P3
P4 P6
Item 13 Blue
Item 12 White
Item 14 Black
Item 17 Yellow
Item 16 Red
Item 15 Violet
2
2 11
M2
MARQUADT SWITCH 120 VOLTS.
BrownBlue
D25101 / D25102 / D25103 / D25104/ D25201 / D25203
TYP.
WWW.2helpU.com 04 - 07 - 03E13673
1
TYCO SWITCH 230 VOLTS.
COMMTOPFWD / REV SWITCH
BlueBrown
230v
P1 P3
P4 P2
Item 13 Blue
Item 12 White
Item 17 Yellow
Item 16 Red
Item 15 Violet
L1 L2
M2C2
C1
M1
M1
Item 14 Black
Item 13 Blue
ENGLISH
WHITEBROWNBLUEREDYELLOWVIOLETBLACKGREEN
FRENCH
BLANCBRUNBLEUROUGEJAUNEVIOLETNOIRVERT
ITALIAN
BIANCOMARRONEBLUROSSOGIALLOVIOLANEROVERDE
GERMAN
WEISSBRAUNBLAUROTGELBVIOLETTSCHWARZGRUN
D25101 / D25102 / D25103 / D25104/ D25201 / D25203