Cranes - Igus · Cranes & Material Handling Tel.: +49 6162 6808 Email: tdiehl@igus.de Jens Göbel...

...Tech up, cost down. It‘s our job.

www.igus.eu/cranes

Cranes Moving energy supply solutions for port equipment

1999the revolution

E400R - the first rol e-chain®

2004the evolution

4040RHD - integrated rollers

2008the innovation

P4 - split rollers

2018the sensation

P4.1 - the smart rol e-chain®

Tech up, cost down. It s our job.

chain link helped to significantly reduce the coefficient of friction and therefore the energy needed to move the chain system. The rol e-chain® opened the doors to travels beyond 100m and became the standard for crane applications. Today, the igus® energy chain ensures safe and secure cable guidance on various reach stacker models, spreaders, bulkhandling and shipyard cranes. Also long travel lengths, such as the quayside travel of Ship-to-Shore cranes or high speed ASC stacking travels can be realised.

The port - a tough environment with high equipment duty cycles and no tolerance for unexpected equipment downtime. igus® energy chain systems and chainflex® cables have proven their durability under these conditions as a cable management system for trolley travel on over 1,280 Ship-to-Shore cranes and close to 7,200 RTG, (A)RMG and ASC cranes world wide. In 1999 a milestone was set for igus® with the installation of the first igus® rol e-chain® for a 130m crane travel at a river port in Germany. The integration of rollers into the side part of the

motion plastics® - moving energy supply systems for port equipmentw

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Spreader

Automated Stacking Cranes (ASC)

Trolley TravelCrane Travel

Ship To ShoreCranes (STS)

Crane Travel

Ship To ShoreCranes (STS)

Trolley Travel

Goliath CraneTop and bottom

trolley travelRail Mounted Gantry (RMG)Crane Travel

Rubber Tyre Gantry (RTG)

Trolley Travel

Straddle CarrierSpreader travel

Maintenance-free and weather-resistant - motion plastics® for port equipment Reach Stacker

Boom & cabin movement

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Breakage detection

Trough-integrated position measuring

system

Push/pull force monitoring

Position-dependent push/pull force measurement

Tensile force monitoring for cables

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More details: see page 44-47

Predictive maintenance with igus® smart plastics e.g. STS crane

Always the right solution for the port industryContainer cranes are increasing in size and trolley speed to accommodate ever growing ship sizes and faster turnaround times, setting new requirements for the trolley cable guidance system. With innovations, such as the roller integrated into the chain link, and the latest monitoring and remote energy chain diagnostic tools, igus® energy chain systems are well designed for longer and higher speed trolley travels. The chain system offers a safe and reliable cable guidance solution, with technical and economical benefits to the end user.

The main advantages of an igus® energy chain system for crane builders and operators are:

● igus® smart plastics® - enabling precise maintenance planning

● Low maintenance requirement - less equiment downtime

● Designed for high traveling speeds - no additional drives or control systems required

● Space-saving design - lower installation height & no cable loop station

For further information and application examples of crane applications and port equipment, go to our website:

www.igus.eu/cranes

w.igus.eu/cranes

Energy chains with integrated rollers reduce the friction needed to move the chain and reduce the wear over the lifetime of the chain. igus® has over 20 years experience in the design and operation of rol e-chains®. The first rol e-chain® on a Ship-to-Shore crane was installed in 1999 in the Netherlands.

Ship-To-Shore trolley travel

12 1312 13

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igus® energy chain systems can be installed on all types of Ship-to-Shore cranes, whether it is a double trolley, shuttle boom or gooseneck design. Depending on the type of crane, the chain system can be positioned either on top, on the side or below the crane girder.

Ship-To-Shore trolley travel

Ship-To-Shore quayside travel

With travel lengths of more than 900m, igus® energy chain systems, in combination with igus® chainflex® medium-voltage cables, are a suitable alternative to classic cable reeling or bus bar systems for the quayside or container stacking travel.

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For over 20 years igus has been driving the change of the cable guidance system on RTGs. Today the energy chain system is a well established cable guidance system for trolley travel, in use on numerous RTGs around the world. The heavy-duty series 4040(R)HD chain, as a gliding or roller chain version, is the preferred choice. Also the igus® chainflex® cables, with TPE outer jackets, have proved to be long lasting in this demanding environment.

RTG trolley travel

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With longer travel lengths and a bigger cable package, the (A)RMG mostly requires an opposing energy chain system to safely guide all cables in a compact installation space. The chain system can either be installed on top or on the side of the crane girder.

(A)RMG trolley travel

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With the removal of the driver from the equipment, automatic stacking cranes require a safe and reliable cable guidance system. igus® heavy-duty roller chain systems, in combination with igus® chainflex® cables, provide a safe and dependable solution, with very little maintenance required.

ASC trolley travel

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The igus® energy chain system is a suitable alternative to the classic cable reeling system for ASC stacking travels. It offers secure cable guidance for standard igus® chainflex® cables, without adding any additonal weight to the crane. Less maintenance is required when compared with a cable reeling system, as no additional power and control systems are required and no slip rings or rotary units are used.

ASC/(A)RMG crane travel

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The first energy chain system installed on a Goliath crane was for a US shipyard in 1997. Since then, igus® has equipped over 100 Goliath cranes (new builds and retrofits) around the world with a chain system for the upper and lower trolley. With travel lengths of up to 165m, the igus® heavy-duty rol e-chain® series 4040RHD and 5050RHD are the first choice to carry the high cable loads.

Goliath Crane trolley travels

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26 2726 27

A guided standing energy chain has proven to be a superior alternative to traditional pantograph solutions for the safe cable and hose guidance for the spreader movement on Straddle Carriers. Installed along the side of the leg, below the driver cabin, the system allows an unobstructed view of the spreader. The chain system also positively influences the driving behaviour of the machine, especially during cornering.

Goliath Crane trolley travels

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To safely guide the cables and hoses for the boom and cabin travel on Reach Stackers, igus® polymer chains offer a lightweight, corrosion and lubrication-free solution.

Reach stacker boom & cabin travel

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Guarantee

month guarantee

Guarantee

month guarantee

Guarantee

month guarantee

Profile rol e-chain®: for very high fill weights and speeds

● Very low noise and vibration

● Abrasion-resistant energy supply system on long travels up to 800m or more

● Increase efficiency and reduce energy consumption

www.igus.eu/P4

rol e-chain® for STS application: rolling instead of gliding

● Long travels of more than 800m are possible

● For extreme travel speeds of up to 10m/s with cable loads of up to 50kg/m

● Resistant to weather effects

www.igus.eu/role

For almost any application: E4.1 system in a reach stacker

● The best e-chain® in the product range

● Stronger whilst having the same or even smaller dimensions than previous versions

● Almost all accessories and mounting dimensions are identical.

www.igus.eu/E4-1

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Guarantee

month guarantee

Heavy duty: e-chains® for the highest loads

● High loads up to 100kg/m or more

● Extremely torsion-resistant and wear-resistant thanks to large gliding surfaces

● Extremely high tensile strength for long travels

www.igus.eu/E4HD

The standard: modular aluminium guide-trough construction kit

● Heavy duty version of the construction kit system

● Very simple, modular assembly

● Corrosion-resistant, seawater-resistant aluminium profile (acc. to EN 6060)

www.igus.eu/s-alu

Aluminium trough with anti-rise guard: for more safety

● Anti-rise guard for use in very long travels now available from stock

● Seawater and corrosion-resistant

● Enhanced reliability where high forces and long distances are involved

www.igus.eu/s-alu

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● Fast engineering: project planning, drawing, quotation, delivery,

documentation – individual

● Standardised – configured – cost-effective

● All components tested - with igus® guarantee

● All components have been specially developed for the

requirements on cranes – with over 20 years of experience

● The right energy supply solution for any application –

● Travel lengths of 1,000m and more are possible

● High-speed applications, rotating energy supply systems …

● Excellent stability for resistance to lateral wind loads

● HD installation set/stop nuts – safety during operation

● Climb guard - protecting the e-chain®

● Available in aluminium, galvanised steel and stainless steel

● Lateral compensation - low wear

● Increase the expected service life

● FTA1000, FTA3250, FTA-HD versions

● Housing/covers to protect against weather

● Special strain relief for cable protection

● Rotating energy supply solutions without sliding contacts

www.igus.eu/engineering

Guide trough

Strain relief Floating moving end

Guide trough Rotating energy supply system

Floating moving end

Accessories

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Engineered for cranes

5235 5

6815 5153

igus® GmbHSpicher Str. 1a51147 KölnP.O. Box 90 61 2351127 Köln 02203 9649-0Fax 02203 9649-2 22info@igus.de, www.igus.de

2Borintech SRL Av. Elcano 4971 C1427CIH Buenos Aires +5411 4556 1000 Fax +5411 4556 1000 igus@borintech.com

3Treotham Automation Pty. Ltd.14 Sydenham Road Brookvale NSW 2100 +61 2 9907-17 88Fax +61 2 9907-1778info@treotham.com.au

4igus® polymer Innovationen GmbHPhoto-Play-Straße 14860 Lenzing +43 7662 57763Fax +43 7662 57751igus-austria@igus.de

5SOOO Hennlich Biryuzova street, 4/5, office 1012 220073 Minsk Republik Belarus +375 17 258 88 28Fax +375 17 373 39 26info@hennlich.by

6igus® B.V.B.A.Jagersdreef 4A2900 Schoten +32 3 330 13 60Fax +32 3 313 79 91info@igus.be

7HENNLICH industrijska tehnika d.o.o. Tvornička 3 (Energoinvest-zgrada C&O) BiH-71210 Ilidža - Sarajevo +387 33 451 439Fax +387 33 451 439info@hennlich.ba

8igus® do Brasil Ltda.Rua Antônio Christi, nº 611Parque Industrial III – FAZGRANJundiaí – CEP 13213-183 – SP +55 11 3531-44 87Fax +55 11 3531-44 88vendas@igus.com.br

9igus® EOOD2, Lui Ayer str., fl.4, off. 4 1404 Sofia, Bulgaria +359 2 850 8409Fax +359 2 850 8409info@igus.bg

9Hennlich OOD, BG4003 Plovdiv, Bulgaria 147A, Brezovsko shose Str., Rota center, fl. 3 +359 32 511 326Fax +359 32 621 929office@hennlich.bg

10igus® Office CanadaSuite 100-180 Bass Pro Mills DrVaughan, ON L4K 5W4 +1 905 7608448Fax +1 905 7608688webmaster@igus.com

11VendortecAvda. Los Pajaritos 3195, Oficina 1410Edificio Centro MaipúMaipú – Santiago +56 22 710 58 25 +56 23 245 02 00ventas@vendortec.cl

12igus® Shanghai Co., Ltd.No. 50, North Huancheng RoadFengxian district Shanghai 201401 P. R. China +86 21 8036 6999Fax +86 21 8036 6116cnmaster@igus.net

13Productos igus® SASCalle 33A, #21-09 Bogotá +57 1 561 2959 ext. 113igus@igus.com.co

14Enesa Equipos Neumaticos S.A.Del Colegio Marista 100 este, 200 sur, 25 esteUrbanizacion CiruelasAlajuela, Costa Rica +506 2440-2393Fax +506 2440-2393equiposneumaticos@enesa.net

15Hennlich, Industrijska d. o. o.Stupničkoobreška 17 Stupnički Obrež 10255 Gornji Stupnik +385 1 3 874334Fax +385 1 3 874336hennlich@hennlich.hr

16HENNLICH s.r.o.Českolipská 9412 01 Litoměřice +420 416 7113 32 +420 416 7113 39Fax +420 416 7119 99lin-tech@hennlich.cz

17igus® ApSLysholt Alle 8DK-7100 Vejle +45 86 603373Fax +45 86 60 32 73info@igus.dk

18EcuainsetecYugoeslavia N34-110 y AzuayQuito +593 2 2253757Fax +593 2 2461833infouio@ecuainsetec.com.ec

19IEE International Companyfor Electrical Engineering2nd floor, 25 Orabi StDown Town, Cairo +202 25767370Fax +202 25767375sales@iee-egypt.com

20igus® OÜLõõtsa 4ATallinn 11415 +372 667 5600Fax +372 667 5601info@igus.ee

21OEM Finland OYFiskarsinkatu 320750 TurkuPL 9, 20101 Turku +358 20 7499499 +358 20 7499456info@oem.fi

22igus® SARL49, avenue des PépinièresParc Médicis94260 Fresnes +33 1 49840404Fax +33 1 49840394info@igus.fr

23 J. & E. Papadopoulos S.A.12 Polidefkous strPiraeus, 185 40 +30 210 4113133Fax +30 210 4116781sales@papadopoulos-sa.com

23Chrismotor s.a.71, Sp. Patsi str.118 55 Athens +30 210 34 25574Fax +30 210 3425595info@chrismotor.gr

24 Sky Top Enterprises Ltd.Room 1806 ; Block C; Wah Tat Industrial Center; Wah Sing Street; Kwai Chung Hong Kong +852 23318928Fax +852 24269738info@skytop.com.cn

25igus® Hungária Kft.Ipari Park u.10.1044 Budapest +36 1 3066486Fax +36 1 4310374info@igus.hu

25Tech-Con Kft.Vésõ utca 9-111133 Budapest +36 1 4124161Fax +36 1 412 4171tech-con@tech-con.hu

26igus® (India) Pvt. Ltd.36/1, Sy No. 17/3Euro School Road,Dodda Nekkundi Industrial Area, - 2nd StageMahadevapura PostBangalore 560048 +91 80 68127800Fax +91 80 68127802info-in@igus.net

27PT igus® IndonesiaHeadquarter IndonesiaTaman Tekno BSDSektor XI, Blok L1 No. 15Tangerang Selatan 15314 +62 21 7588 1933Fax +62 21 7588 1932info@igus.co.id

28igus® IrelandCaswell RdNorthampton NN4 7PW +44-1604 677240Fax +44-1604 677242sales@igus.ie

29Conlog LTDP.O. Box 3265 17 Hamefalssim Str. Industrial Zone Kiryat Arie Petach-Tikva 49130 +972 3 9269595Fax +972 3 9233367conlog@conlog.co.il

30igus® S.r.l.Via delle Rovedine, 423899 Robbiate (LC) +39 039 5906.1Fax +39 039 5906.222igusitalia@igus.it

31igus® k.k.Arcacentral 15F, 1-2-1 Kinshi,Sumida-ku Tokyo JAPANZip 130-0013 +81 358 192030Fax +81 358 192055info@igus.co.jp

32Mantrad Ltd.Sterling House, 1St. Floor Moi Avenue, Mombasa + 254 722 706 830 Fax + 254 720 765 566info@mantrad.co.ke

33Techvitas SIADaugavas iela 38-3Mārupe, LV-2167 +372 667 5600Fax +372 667 5601i_igusLettland_G@igus.de

34Mecanix Shops SALHorsh Tablet - Ste Rita blvdP.O.Box: 55384 Beirut +961 1 486701Fax +961 1 490929sales@mecanixshops.com

35Hitech UABTerminalo g. 3 54469 Biruliskiu k. (Kauno LEZ)Kauno raj. +370 37 323271Fax +370 37 203273info@hitech.lt

Hennlich doo BeogradRadomira Markovića 1/3 11222 Beograd +381 11 63 098 17 Fax +381 11 63 098 20 office@hennlich.rs

37 igus® Malaysia Sdn BhdSuite 1601-1, Level 16, Tower 2, Wisma AmFirst, Jalan SS 7/15 (Jalan Stadium), 47301 Kelana Jaya, Selangor +603 7803 0618Fax +603 7886 1328info@igus.my

38AFIT5, Rue Amir Abdelkader20300 Casablanca +212 522 633769Fax +212 522 618351souria.vu@premium.net.ma

39igus® México S. de R.L. de C.V.Boulevad Aeropuerto Miguel Alemán 160 Int. 135Col. Corredor Industrial Toluca Lerma Lerma, Estado de México C.P. 52004 +52 728284 3185Fax +52 728284 3187fmarquez@igus.com

40JISigus Middle East FZEFF07, Jebel Ali Free ZonePO Box- 17483 Dubai, United Arab Emirates +971 4222 1185Fax +971 4222 1186info@jisigus.com

41Sea Lion Co. Ltd.181 Bo Myat Tun St Botataung Yangon 11161 Myanmar +95 1 29 97 97Fax +95 1 20 27 51zaw.m.thant@sealionmyanmar.com

42igus® B.V.Sterrenbergweg 93769 BS Soesterberg +31 346 353932Fax +31 346 353849info@igus.nl

Elcee B.V.Kamerlingh Onnesweg 28NL-3316 GL Dordrecht +31 (0)78-654 47 77Fax +31 (0)78-654 47 33info@elcee.nl

43Deepee Industrials Ltd.11 Ishaga Road SurulereLagos +234 803 3899107ovoachinike@deepeeindustrials.com

44Treotham Automation Pty Ltd.Stocking Distributor 13c Vogler Drive Wiri Auckland 2104 +64 9 278 6577Fax +64 9 278 6578info@treotham.co.nz

45ASI Automatikk ASSankt Hallvards vei 3, port 83414 Lierstranda +47 9006 1100info@asiflex.no

46PROIGUS S.A.C.Calle Bolivar 388/of. 203 MirafloresLima 18 – Perú +51 1 2414370Fax +51 1 2428608profacoventas@profaco.com

47GEMS International Trading501, Windsong Place, Block 7&8, K.C.H.S, Off Shaheed-e-Millat Rd. Karachi - 75350 +92 21 34531505marketing@gemsinter.com

48 Silicon Exponents Corp. Unit 1-B, 8414 LMN Bldg. Dr. A. Santos Avenue Brgy.BF Homes Sucat Parañaque City 1700 Philippines +63 2 8250 126/135Fax +63 2 8250 141 ryemrigor@sieplus.ph

49igus® Sp. z o.o.ul. Działkowa 121C 02-234 Warszawa +48 22 8635770Fax +48-22 8636169info@igus.pl

50igus® Lda.R. Eng. Ezequiel Campos, 2394100-231 Porto +351 22 6109000Fax +351 22 8328321info@igus.pt

51Hennlich SRLStr. Patria, Nr17310106 Arad +40 257 211119Fax +40 257 211021igus@hennlich.ro

52OOO HennlichRoom 14 Naberezhnaya reki Lazuri, 15A170028 TverRussian Federation +7 4822 787 180Fax +7 4822 787 180, add. 380hennlich@hennlich.ru

53Hennlich doo BeogradRadomira Markovica 1/311222 Beograd / Srbija +381 11 63 098 17 Fax +381 11 63 098 20 office@hennlich.rs

54igus® Singapore Pte Ltd84 Genting Lane#06-03 Axxel Innovation CentreSingapore 349584 +65 6487 1411info@igus.com.sg

55Hennlich s.r.o.Na Bystricku 16 SK-036 01 Martin +421 43 421 2352lintech@hennlich.skwww.hennlich.sk

56igus® d.o.o.Tržaška c. 1341000 LjubljanaSlovenija +386 (0)30 601 610info@igus.si

56Hennlich, d. o. o.Industrijska tehnikaPodnart 33SI-4244 Podnart +386 4 53206-10Fax +386 4 53206- 20info@hennlich.si

57igus® Pty. Ltd.Unit 29 Midline Business ParkCnr Le Roux & Richards DriveMidrand 1682 +27 11312-1848Fax +27 11312-1594sales.sa@igus.de

58igus® Korea Co. Ltd.613-14 Namchondong, Namdonggu Incheon City, 405-846 +82 32 82129-11Fax +82 32 82129-13info@igus.kr

59igus® S.L.U.Ctra. Llobatona, 6Polígono Noi del Sucre08840 Viladecans – BCN +34 936 473950Fax +34 936 473951igus.es@igus.es

60igus® ABBerga Allé 1254 52 Helsingborg +46 42 329270Fax +46 42 211585info@igusab.se

60OEM Automatic ABBox 1011 Dalagatan 4573 28 Tranås +46 75 2424100Fax +46 75 2424159info@oemautomatic.se

60Colly Components ABRaseborgsgatan 9P.O. Box 76164 94 Kista +46 8 7030100Fax +46 8 7039841info@me.colly.se

61igus® Schweiz GmbHWinkelstr. 54622 Egerkingen +41 62 388 97 97Fax +41 62 388 97 99info@igus.ch

62igus® Taiwan Company Ltd.5F, No. 35, 24th RoadTaichung Industrial ParkTaichung 40850 +886 4 2358-1000Fax +886 4 2358-1100info@igus.com.tw

63igus® Thailand Co., Ltd1340 Soi Bangkok-Nonthaburi 30, Bangkok-Nonthaburi Rd.,Bangsue, BangsueBangkok 10800 +66 (0)2 587 4899 +66 (0)2 587 4898 info@igus.co.th

64BOUDRANT53, Avenue de Carthage1000 Tunis – Tunisia +216 71340244Fax +216 71348910info@boudrant.com.tn

65igus® TurkeyGüzeller Org. San. Bölg.Galvano Teknik San. Sit. Cumhuriyet Cad. 2/32P.K. 41400 Gebze / Kocaeli +90 262 502 14 08Fax +90 262 502 14 19info@igus.com.tr

65HIDREL Hidrolik ElemanlarSanayi ve Ticaret A.S.Percemli Sk. No. 7Tünel Mevkii34420 Karaköy / Istanbul +90 212 2494881Fax +90 212 2920850info@hidrel.com.tr

66 Unigroup FZEPlot of Land M6-01Sharjah Airport Free ZoneP.O. Box 120300Sharjah - U.A.E. +971 6 5578386Fax +971 6 5578387automation@unigroup.ae

67igus® Caswell RdNorthampton NN4 7PW +44 1604 677240sales@igus.co.uk

68Hennlich Ukraine LLC (HQ)Kramatorska Street 1584100 Slovyansk City, Donetsky Region +38 06262 33540hennlich@hennlich.com.ua

68Cominpro GmbHRomena Rollana 12, Office 10061058 Kharkov +38 057-7174914Mobile +38 050-4012625cominpro@gmail.com

69Larrique Rulemanes SAGalicia 1204Montevideo-Uruguay +598 29021773Fax +598-29084824larrique@larrique.com.uy

70igus® inc.257 Ferris AvenueP.O. Box 14349East ProvidenceRI 02914 +1 401 4382200Fax +1 401 4387270webmaster@igus.com

71Neumatica Rotonda C.A.Prolong Av. MichelenaC.C. Atlas Locales B-10 y B-11Valencia, Edo. Carabobo +58 241 832.64.64 +58 241 832.32.50 +58 241 838.88.19Fax +58 241 832.62.83ventas@neumaticar.com

72igus® Vietnam Company LtdTan Thuan Export Processing Zone Unit 4, 7th Floor, Standard Factory B,Hô Chí Minh, 700000 Vietnam +84 28 3636 4189info@igus.vn

73G.C.V. Spare Parts & Services Ltd (HQ)Industrial Area Anatoliko 8068 Pafos +357 26 812444Fax +357 26 812447igus@gcv-parts.com

igus® Offices

igus® Distributors

Germany

Argentina

Australia

Austria

Belarus

Belgium/Luxembourg

Bosnia + Herzegovina

Brazil

Bulgaria

Canada

Colombia

Costa Rica

Croatia

Czech Republic

Phone e-chains®

Phone Plain bearings

Denmark

Ecuador

Estonia

Finland

PhoneFax

France

Greece

Hong Kong

Hungary

Indonesia

Ireland

Israel

Latvia

Lebanon

Lithuania

Macedonia, Albania, Kosovo

Malaysia

Morocco

Mexico

Middle East (except of UAE)

Myanmar

Netherlands

Netherlands – dry-tech®

Nigeria

New Zealand

Norway

Pakistan

Philippines

igus® worldwide

Poland

Portugal

Romania

Russia

Serbia + Montenegro

Singapore– ASEAN HQ

Slovakia

Slovenia

South Africa

South Korea

Sweden

Sweden – the-chain

Sweden – dry-tech®

Switzerland

Taiwan

Thailand

PhoneFax

Tunisia

Turkey

UAE + Oman

United Kingdom

Ukraine

Phone/Fax

Uruguay

Venezuela

Vietnam

Zypern

Issue 07/2020

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Customised & retrofit

● Data registration and engineering service

● Modernisation of your energy supply equipment

● Pre-assembled e-chain systems - readychains®

● Minimal downtime of your crane ● igus® installation and supervisor service ● Inspection/maintenance service/guarantee extension

● Competence directly from the manufacturer

www.igus.eu/assemblyservice

Short reaction times

igus® installation and supervision service

Project planning ... harnessingOn-site measurement

Inspection and maintenance

Your service options – You have the choice

Worldwide igus® service.

Automated high-speed testing facility

In the outdoor area in Cologne, plastic energy chains and cables with a travel speed of up to 8m/s and a fill weight of up to 50kg/m are tested over a travel of 400 metres. With additional units, travels up to 1000 metres can be simulated in the future. In addition to the mechanical loads caused by the movement of the transfer vehicle, environmental influences act on the energy chains and cables being tested.

Test laboratory - Outdoor test facility

w.igus.eu/cranes

40 4140

● Long service life in dirty environments and in sunlight

● Tested for more than 76 million strokes in e-chains®

● With a bend radius factor of 9.4xd

● Service life test whilst subjected to severe vibration, e.g. installed upright as in a rock drill

● Cable test in the climate chamber ● Tested in moving energy chains down to -40°C ● More than 250 tests conducted in parallel in 58 test facilities

● No wear under tough conditions ● Insensitive to saltwater, no corrosion

From more than 15,000 tests performed per year, we have created what is probably the world's largest test database. This database gives us the ability to always select the right product for your specific application. Individual tests for your industry are also possible.

www.igus.eu/test

Tested ...

w.igus.eu/cranes

Extensive Test database

chainflex® for the crane industry145,000

5,000,000

Guarantee

month guarantee

chainflex® for the crane industry

chainflex® motor cable chainflex® control

Sample B Sample A

Cycle frequency

Tested! Tested!

Corkscrew after 145,000 double strokes (Sample B)

igus® CF27: no wear, even after 5 million double strokes (Sample A)

More than 1,354 chainflex® cables for use in e-chain systems®

● Wear-resistant TPE, PUR and oil-resistant PVC outer jacket

● Halogen-free and/or flame-retardant materials ● Smallest bend radii down to 4xd ● 36-month guarantee for chainflex®cables ● Various approvals and standards: UL, CSA, CE, DESINA, CEI ...

www.igus.eu/chainflex

36-month guarantee for all cables*...

Single core CF330.D and CF340

Halogen-free motor cables CF37.D and CF38

Four-core motor cable CF30, CF31m CF34.UL.D and CF35.UL

Single core motor cable CF300.UL.D and CF310.UL

Fibre Optic Cables

Single-core motor cable

Shielded motor cable for inverter function up to 600/1000V and up to 70mm2

Shielded and unshielded single core motor cables for demanding applications, up to 185mm²

Fibre optic cable (62.5/125 or 50/125), 2, 6 or 12 cores – all fibre optic cables are tested for several million reverse bends

The halogen-free TPE power cable for the high levels of mechanical stress on cranes and during installation.

● UV-resistant outer jacket, gusset-filled extruded ● Oil resistant, bio-oil resistant ● Flexible at low temperatures

More than 1,354 chainflex® cable types from stock

Data cables, e.g. CF211, CF240, CF11

Control cables, e.g. CF5/CF6, CF9/CF10

Shielded, highly flexible single cores for medium voltages of up to 6/10kV for the highest requirements in crane construction, heavy engineering, etc.: 1 x 25/16 to 1 x 95/16 cross section

Available for all continuous data systems in e-chains® applications. Even for large cross-sections, e.g. at 3x2x2.5mm2, or with voltage carrying connecting cores inside a cable.

PVC, PUR, TPE – a large product range is available for any application – shielded and unshielded cables and a large number of cross-sections and core types.

The halogen-free TPE individual cables for the high levels of mechanical stress on cranes and during installation.

● UV-resistant outer jacket ● Oil-resistant, bio-oil resistant ● Flexible at low temperatures ● PVC and halogen free ● Nominal voltage: 0.6/1kV ● Bend radius of the e-chain®: 7.5xd

● PVC and halogen-free ● Nominal voltage: 0.6/1kV ● Bend radius of the e-chain®: 7.5xd

smart plastics® allow quick, efficient action

A digitalisation strategy that begins by connecting and networking individual assemblies and components is faster and costs much less. Plant operators can directly profit from the connectivity of smart components: status monitoring in real time and without the use of personnel or predictive maintenance.The term "smart plastics®" is used to refer to components such as e-chain systems® and chainflex® cables for dynamic applications, that,

when equipped with connectivity and sensors, make complex automation solutions Industry 4.0 compatible. Another advantage is that smart plastics® can work classically (offline), but always have the option of use in networked online processes.

Solutions for status monitoring and predictive maintenance

icom.onlineDue to digital networking, the module shows the length of time of fault-free operation in real time.

● Continuous overview of the service life in real time, in all parts of the production plant thanks to "machine learning"

● Module for the isense online system ● Comparison with igus® cloud via IoT ● Indication of information through web dashboard or customer display

● Definition of limits and alarm if limits are exceeded

● Alarm output on dashboard and also by e-mail and SMS

The IoT module for the sensors:EC.M, EC.W, EC.I, EC.PP

icom.plusThe module displays the initial calculated time of fault-free operation on the equipment monitor.

● Module for the isense offline system ● Display by means of the equipment monitor

● Alarm function in the event of problems ● Indication in good time that maintenance is necessary

The module for the sensorsEC.W, EC.I, EC.PP

icom modules for predictive maintenance

w.igus.eu/sm

artplastics

● Can be connected to icom/icom.plus ● Predictive maintenance

Sensors for smart energy chains

Sensors for smart cables

Predictive maintenance

● Can be connected to icom/icom.plus ● Predictive maintenance

EC.P: Push/pull force monitoring ● Measures the push/pull forces acting on the e-chain®

● Recommends shutdown of the equipment if a force limit is exceeded

EC.B: Sensor for breakage detection in e-chains®

● Detects chain breakage in the early stages ● Prevents overloading and subsequent system failures

EC.B/EC.B2: Two sensors and one module for the detection of e-chain® breakage

● For long travels and opposing e-chains® ● Detects chain breakage in the early stages ● Two sensors send signals to a DIN rail module

CF.P: Sensor for measuring tensile forces on cables

● Measures the forces directly at the strain relief element

● Triggers a shutdown by means of the NC contact if forces are excessive

EC.PPSensor for position-sensitive push/pull force measurement

● Integrates a positioning system into the e-chain®

● Supplies information on position-dependent push/pull forces

● Position information from the application can be used for other purposes

Condition MonitoringEC.MSensor for movement on e-chains®

● Detects values such as acceleration, speed, temperature and cycles

● Supplies data for calculation of the minimum fault-free operating time

EC.WSensor for abrasion on e-chains®

● Measures wear at crossbar, pin/bore connection or liner, depending on the type of sensor

● Compares specified algorithms with real use data

EC.INon-contact wear measurement of e-chains®

● Integrated in the chain link, the component subjected to the greatest mechanical stress

● Measures the wear of the pin/bore connection in % without contact occurring

● Sends a signal if the specified limit is reached

More information www.igus.eu/smartplastics

w.igus.eu/cranes

More than 650 ports worldwide operate with igus® motion plastics®

5235 5

6815 5153

igus® Offices

igus® Distributors

Germany

Argentina

Australia

Austria

Belarus

Belgium/Luxembourg

Brazil

Bulgaria

Canada

Colombia

Costa Rica

Croatia

Czech Republic

Phone e-chains®

Denmark

Ecuador

Estonia

Finland

PhoneFax

France

Greece

Hong Kong

Hungary

Indonesia

Ireland

Israel

Latvia

Lebanon

Lithuania

Malaysia

Morocco

Mexico

Myanmar

Netherlands

Nigeria

New Zealand

Norway

Pakistan

Philippines

igus® worldwide

Poland

Portugal

Romania

Russia

Serbia + Montenegro

Slovakia

Slovenia

South Africa

South Korea

Sweden

Switzerland

Taiwan

Thailand

PhoneFax

Tunisia

Turkey

UAE + Oman

United Kingdom

Ukraine

Phone/Fax

Uruguay

Venezuela

Vietnam

Zypern

Issue 07/2020

5235 5

6815 5153

igus® Offices

igus® Distributors

Germany

Argentina

Australia

Austria

Belarus

Belgium/Luxembourg

Brazil

Bulgaria

Canada

Colombia

Costa Rica

Croatia

Czech Republic

Phone e-chains®

Denmark

Ecuador

Estonia

Finland

PhoneFax

France

Greece

Hong Kong

Hungary

Indonesia

Ireland

Israel

Latvia

Lebanon

Lithuania

Malaysia

Morocco

Mexico

Myanmar

Netherlands

Nigeria

New Zealand

Norway

Pakistan

Philippines

igus® worldwide

Poland

Portugal

Romania

Russia

Serbia + Montenegro

Slovakia

Slovenia

South Africa

South Korea

Sweden

Switzerland

Taiwan

Thailand

PhoneFax

Tunisia

Turkey

UAE + Oman

United Kingdom

Ukraine

Phone/Fax

Uruguay

Venezuela

Vietnam

Zypern

Issue 07/2020

/9001:2015/16949:2016

/newsletter

/14001:2015

/online

w.igus.eu/cranes

igus® GmbH Spicher Str. 1a 51147 Cologne Phone +49 2203 9649-800 Fax +49 2203 9649-222 info@igus.de

* The chainflex® guarantee assumes the operating conditions are valid for the respective cable family. These consist of parameters such as temperature, movement type, torsion, media influence and bend radius. The guarantee begins on the day of delivery and continues for 36 months or 10 million double strokes (for cables of the chainflex 800 family up to 5 million double strokes, for cables of the high-end types up to 40 million double strokes); whichever comes first. The number of double strokes depends on the type of installation and the cable quality. This is described in the cur-rent catalogue, in the data sheets and in the service life calculator (https://www.igus.eu/ChainflexTools/ServiceLifeCalculator).

Get more information about motion plastics® innovations and trends: exciting applications, videos, test results, online seminars and much more.Compact and free of charge. Register here: www.igus.eu/newsletter

igus® is certified according to ISO 14001:2015. This accepted basis for environmental management systems supports us on our way to a CO2-neutral factory.

You can find out more about crane technology here: www.igus.eu/cranes

igus® is certified in accordance with ISO 9001:2015 and ISO/TS 16949:2016 in the field of energy supply systems, cables and harnessing, as well as polymer bearings.

Publisher is igus® GmbH, Germany MAT0070784.20 08/2020 Subject to technical alterations.

Cranes - Igus · Cranes & Material Handling Tel.: +49 6162 6808 Email: tdiehl@igus.de Jens Göbel...

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Transcript of Cranes - Igus · Cranes & Material Handling Tel.: +49 6162 6808 Email: tdiehl@igus.de Jens Göbel...

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