Cranes and Crane Operators and Construction Work€¦ · Cranes and Crane Operators and...

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Cranes and Crane Operators

and Construction Work

Larry Markee, Crane Technical Specialist

Department Of Labor and Industries

Division of Occupational Safety and Health

November 16, 2006

Objectives

Review Phase One

Identify where Washington’s current rule could

be impacted by OSHA rule

Steve’s presentation will contain overview of

OSHA’s new crane and derricks standard

3

The New Construction Crane Rule•Phase One:

Crane Certification

Crane Certifiers

Operator Qualifications January 1, 2010

•Phase Two:

Adopt OSHA’s Crane Rule

Address and update

Part L of Chapter 296-155

Safety Standards for Construction Work

Scope

This crane safety rule applies to power-

operated cranes and derricks used in

construction that can hoist, lower and

horizontally move a suspended load

(with or without attachments).

•Phase one

Crane Certification

Crane Operator Qualifications

Crane Certifier Accreditation

Mobile

Cranes

Lattice

Boom

Cranes

Rough-Terrain

Cranes

Fixed Cab

Hydraulic Cranes

Articulating Boom Cranes

Operator certification

Tower Cranes

Derricks

What’s Excluded ?

The following equipment is exempt from

Annual Crane certification

&

Operator Certification

Exempt

Mechanic’s

truck when

used for

equipment

maintenance

or repair

work

Certification Not Required

Cranes with

a maximum

capacity of

one ton or

less.

Service

trucks with

booms that

rotate

manually

Does not fall under the New standard

Service trucks

(digger derricks)

specifically

designed for power

line work

Note:

This could change

Excavators

Backhoes

Telehandlers / Forklifts

Drilling

Rigs

Machines with booms that

are limited to up & down

movement only and does

not rotate

Pump hoists

with booms

that do not

rotate

Crane & Operator Certification Not Required

When…..

Used in manufacturing facilities or powerhouses

while used in routine maintenance and repair work

Maintenance in Manufacturing

22

Maintenance or repair work?

Occasional or routine?

Regular, customary, and foreseeable work

necessary to keep equipment in good repair?

If this answer is "yes", then the rule would not

apply.

If this answer is "no", then the rule would apply.

Crane Certification

Requirements

•Certification

•Annual Inspection

•Proof Load Test

Mobile

Articulating Cranes

**Tower Cranes (annual certification and after each

assembly, jumping, etc.)

Certification Requirements

Mobile Crane Components

Quadrennial Proof Load Test / Annual

Inspection

Crane Components

Boom Sections

Back Mask Sections

Luffing Booms

Jibs and Jib Sections

Temporary certificate

of operation.

Accredited crane certifiers will issue a

temporary certificate of operation if upon

inspection and load proof testing no

deficiencies were found that would affect the

safe operation of the crane.

WAC 296-155-53114 (1)

A copy of the crane worksheet, completed by

the accredited certifier will act as a temporary

certificate of operation until the annual

certificate of operation is issued by the

Department.

The temporary or annual certificate of

operation must be posted in the operator's cab

or with the operator's manual.

WAC 296-155-53114 (7)

Crane / Component

Identification Sticker

7 0 5 4 3 2 1

Sky-High Cranes INC.Morr-Gra

Sky-High # 42Boom Tip

04191952 G-M57 M-G C

Annual

Text/Examination

Certificate

Certificates of operation issued by the

department under the crane

certification program established in

this section are valid for one year from

the effective date of the temporary

operating certificate issued by the

certified crane inspector.

The annual certificate of operation

must be posted in the operator's cab

or with the operator’s manual

WAC 296-155-53114(7)

Construction Crane Operators

Qualifications & Requirements

Operator Qualifications & Certification

The crane operator must:

Have a valid crane operator certificate, for the type of crane to be operated, issued by a crane operator testing organization accredited by a nationally recognized accrediting agency; and

Has crane hours of experience as shown in Table 1; and

Passed a substance abuse test conducted by a recognized laboratory.

» WAC 296-155-53300(1)(a)

Accredited Crane Operator Testing

Organizations

National Commission for the Certification of

Crane Operators (NCCCO) http://nccco.org/

Crane Institute of America Certification (CIC) http://www.craneinstitutecertification.com/

National Center for Construction Education

and Research (NCCER) http://www.nccer.org/

Operating Engineers Certification Program http://www.iuoe.org/Training/nbsp/tabid/215/Default.aspx

Crane Operator Testing Originations

National Center for Construction

Education and ResearchNational Commission for the

Certification of Crane Operators

Crane Institute of America Certification

Operating Engineers Certification

Program.

Crane Operator Certification Card

Crane Categories and Types

Tower Crane

– TOW-

Articulating Boom Crane

Operator

– ABC ( with hook)

– ABL ( with forks)

– ABW (with winch)

Overhead Crane

– OVR-

Lattice Boom Truck Crane

– LBT-

Lattice Boom Crawler Crane

– LBC

Large Telescopic Boom Crane

– TLL- (Swing Cab)

Small Telescopic Boom Crane

– TSS- (Fixed Cab)

Crane Operator Hours

of Experience

Table 1

Actual Operating Hours

Time while the operator is:

At the controls

Has direct control of the crane

Operating hours within the same crane type

Installing/removing boom sections

Extending and retracting outriggers/stabilizers

Leveling crane, and replacing hoisting rope

Related Crane Experience

•Time as a signalman/bellman, oiler, crane

mechanic, crane inspector

•Formal classroom training, crane

simulator operation, and

•A combination of operating hours on other

categories of cranes

Crane Operator Hours

For crane operating and crane related

experience, the employer may accept a

declaration from the crane operator

attesting to actual hours of crane

operator experience and crane related

experience separated out by crane type

and capacity

Declaration of

Operator Hours

http://www.lni.wa.gov/TradesLicensing/LicensingReq/ConstructionCranes/default.asp#2

The employer must

obtain documentation

showing hours of crane

operator experience and

crane related experience

separated out by crane

type and capacity.

OSHA Cranes & Derricks Subpart

CC

OSHA’s Crane Rule

40

Scope

Definitions

Ground Conditions

Assembly/Disassembly

Power Line Safety

Inspections

Wire Rope

Safety Devices

Operational Aids

Operation

Authority To Stop

Signals

Fall Protection

Work Area Control

Keeping Clear Of The Load

Free Fall/ Controlled Load Lowering

Operator Qualification and Certification

• Signal Person Qualifications

• Qualifications of Maintenance and Repair Workers

• Training

• Hoisting Personnel

• Multiple Crane/Derrick Lifts

• Design, Construction and Testing

• Equipment Modification

• Tower Cranes

• Derricks

• Floating Cranes & Land Cranes on Barges

• Overhead and Gantry Cranes

• Dedicated Pile Drivers

• Sideboom Cranes

• Requirements for Equipment w/ Capacity of 2000 lbs and Less

OSHA Washington State

41

Crane Operator Qualifications

OPTION 1:

Accredited Testing Organization

OPTION 2:

Employer Qualification Program

OPTION 3:

U.S. Military

OPTION 4:

State/Local Government License

• Crane Operator Qualifications

• Accredited Testing Organization

OSHA Washington State

42

Crane Operator Qualifications

– Phased in over four years –August 9, 2014

• Crane Operator Qualifications

• Current Requirement

OSHA Washington State

43

Forklift Exemption

Exemption:

Powered industrial trucks (forklifts),

except when configured to hoist

and lower (by means of a winch or

hook) and horizontally move a

suspended load.

• Forklift Exemption

• Current Exemption:Powered industrial trucks (forklifts).

OSHA Washington State

44

Digger Derrick Exemption

Exemption:

Digger derricks when used for

augering holes for poles carrying

electric and telecommunication

lines, placing and removing the

poles, and for handling associated

materials to be installed on or

removed from the poles

• Digger DerrickExemption

• Current Exemption:Service trucks with mobile lifting devices designed specifically for use in the power line and electric service industries or handling associated materials

OSHA Washington State

45

Articulating Boom Truck

Exemption:

Articulating/knuckle-boom truck

cranes that deliver material to a

construction site when used to

transfer materials from the crane

to the ground or on to the building

structure.

This does not include load which

are suspended during the

unloading

• Articulating Boom Truck

• No exemption

Where we are and What’s ahead

Total Construction cranes certified -

2013

This includes:

– Mobile Cranes - 1642

– Articulating - 272

– Tower - 48

– Overhead - 47

– Derricks - 4

» Aug2010

Where we are and What’s ahead

47

Since January 1, 2010

– 185 crane inspections

– 80 uncertified cranes

– 49 uncertified crane operators

– Most of these inspections were

due to complaints and referrals.

Where we are and What’s ahead

48

Currently we reviewing OSHA’s adopted

crane rule.

Merging their document into our proposed

crane rule

Where we are and What’s ahead

49

Washington’s proposed crane rule will

include:

OSHA’s requirements

Requirements for “self-erecting tower

cranes”

Rigging – below the hook lifting devices

Where we are and What’s ahead

50

Before rule can be finalized

Small Business Economic Impact

Statement (SBEIS)

Cost Benefit Analysis (CBA)

Target until late summer or early fall of 2011

Questions?

Contact: Larry Markee

(360) 902-4553

Mala235@lni.wa.gov