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Corrugated Box:M nufacture &Use

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Corrugated BoxManufacture and Use

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• Types

• Manufacture

• Uses

• Purchasing

Overview

• Properties

• Design

• Marketing

• Printing

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Definition of Box

• Box - rigid container usually made ofpaper used to contain. protect. store andconvey

May be primary or secondary container

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Types of Boxes

.,Corrugated - shipping box

.,Fiberboard - folding carton

.,Wood - crate

0> Metal - two piece tin

• Plastic - many types

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Types of Designs

eRSC - most common

e Telescoping

• Trays

There are many variations that providestrength and protedion

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Box Styles

• Regular Slotted Carton

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Box Styles

• Telescoping

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Box Styles

o Tray

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Manufacture of CorrugatedCartons

• Raw materials• Machinery

.Text and graphics copy

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Raw Materials

o Facer paperoGlueo Corrugate

oinks and coatingsoSeam fasteners

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• Corrugator• Printer• Die cutter• Folder/gluer

Machinery

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Copy

o Texto Graphicso Inks and coatings

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Seam Fasteners

• Glue/adhesive

• Staples

• Slots

• Stitch

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Board Types

.Single Wall• Double Wall

• Triple Wall

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Fluted Board Stocks

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Double Woll F1lUd

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Flute Types

. '.- • F flute 92-100 flutesper foot

• E flute 86-94 flutesper foot

• C flute 36-42 flutesper foot

• B flute 40-50 flutesper foot

• A flute 30-36 flutesper foot

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Flute Types

A through FBand C are the most common

E is getting popular

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Inner Packing

o Partitions

oPads

• Crease sheets

• Corner supports

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Protecting Product

.container - size box to product or product to box

.Protect - use partition or divider

-Store - consider stacking strength and handling

.convey - consider box stress and environmentaleffects

You must guarantee quality and integrity ofproduct through shipping and warehousing

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Purchasing Corrugated Boxes

• Define end use - what, where, how

• Select box types.Obtain samples• Test and evaluate in packing and shipping• Evaluate results• Refine box structure for performance,

environment needs and customerrequirements

Properties of Corrugated Boxes

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• Box compressionstrength

• Mullen burst strength• Corrugate

compression strength

• Moisture resistance

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• Ink rub resistance

• Composition• Printing quality• Count control• Unitizing• Certification

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Design Graphics

.Intended market

.Regulatory and legal requirements

.Print method

.Number of colors

.Sar code and symbols

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Design Graphics

.Opening features

.Marketing information

.Labeling

.Design elements

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Specific Design Elements

.Graphics - illustrative_ Text and typography - message and mood

.Colors - Emphasis_Shapes - attention getter.Barcode

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Bar Codes

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COOE 39

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Overall Graphic Design

Balance Proportion Image

Emphasis Sequence Color

Contrast Unity Competition

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Marketing

oGeographic market - regulations

o Transportation and distribution

o Printing and labeling - convey image andinformation

.Inks and coatings

• Unloading and opening by customer

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Graphic Design - Balance

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Graphic Design - Image

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Graphic Design - Proportion

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THE ENDww,

Translated By: Dahlia AI-Ghorab

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