chapter3 KP 19-11-45 files/paint45.pdf · - Green Pigments Å oÂ n Chromium Oxide Â¨³ Hydrated...

Transcript of chapter3 KP 19-11-45 files/paint45.pdf · - Green Pigments Å oÂ n Chromium Oxide Â¨³ Hydrated...

3-1

3

45 (1) (2)

1.

45 (1) (2)

(Specification)

4

1.1 (Mixing Process) , Binder, Resin (Additives)

(1) (Mixing) (2) (Dispersing)

(3) (Dissolving)

1.2 (Milling or Grinding Process)

2

(1) Three Roll Mill 3, 5, 7 9

3-2

(2) (Ball Mill) Ceramic

Sand Mill 1.3 (Quality control and Adjustment)

1.4 (Filtering Process) (Filtering) (Packaging) (Labelling)

20 1 3 5

4 1.3 1.4

1.2, 1.3 1.4 4

4

2. 4

2.1 (Pigment) - White Hiding Pigments Titanium Dioxide, Zinc Oxide Zinc Sulfide - Black Pigments Carbon Black, Graphite Iron Black - Blue Pigments Copper Phthalocyanine Iron Black - Red Pigments Red Lead, Iron Oxide Cadmium Reds - Yellow Pigments Lead Chromate Chromate Zinc Chromate - Orange Pigments Cadmium Orange Basic Lead Chromate

3-3

- Green Pigments Chromium Oxide Hydrated Chromium Oxide - Matallic s Aluminium, Zinc Dust Bronze Powder

2.2 (Solvent) - Hydrocarbon Xylene, Toluene, Hexane, Heptane White Spirit - Ketone Acetone, Methyl Isobuthyl Ketone (MIBK) Methyl Ethyl Ketone (MEK)

- Ester Cyclohexanon, Ethyl Acetate Buthyl acetate - Alcohol Methyl alcohol, Ethyl alcohol Isobuthyl alcohol - Glycol Cellosoap Ethyl Ethylene

2.3 (Resin) Polymer (Solid Form) (Solution Form) Vinyl, Epoxy, Acrylic, Limeseed

oil, Tunk oil, Soybean Safflower 2.4 (Additives)

(Binder), (Drier) (Anti Setting) (Wax)

(Anti foam)

3. 3.1

xxxxxxxx 11/1

1. 2. 3.

0-xxxx-yyyy 0-xxxx-abcd

2

3

3-4

1. 2

(1) Tank Car Xylene, Toluene, LPG Soybean

200 (2) 200

Nitrocellulose (NC), , Resin Additives

2. (Enamel Paint)

, ,

Sand Mill

Shade

2

(1) Pump

(2)

LPG LPG

3-5

(Enamel Paint)

(Raw Material Loading)

(Mixing or Dispersing)

(Milling or Grinding)

(Adjusting or Letdown)

(Filtering)

(Packaging)

(Handling & Store)

(Pigment) (Resin binder)

(Solvent) (Additives) Bentol

Mixing Tank / Disperse Machine ( 800-1000 / )

Sand Mill ( )

Mixing Tank ( 400-600 / )

.

/ Handlift

3-6

3. (Powder Paint) (Pigment) (Resin)

(Additive) Binder (CaCo3)

(Extruder) 80

(Grinding)

Cyclone Cyclone (Screening)

(Powder Paint)

3-7

(Powder Paint)

(Raw Material Loading)

(Mixing)

(Dissolving)

(Chiller)

(Cyclone)

(Screening)

(Packaging)

(Pigment) (Resin binder)

Binder : CaCo3 (Additives)

Mixing Tank ( )

Extruder ( heater 80 OC)

(Grinding)

Cooling Water

Grinding Machine

Cyclone Unit

Screening Machine

Packaging

(Handling & Store)

/ Handlift

3-8

4. (Lacquer Processing)

(Nitrocellulose Solution NC Solution) Ethyl acetate, Toluene Xylene 80%

(Isopropyl Alcohol :IPA) 200

(NC Solution) 20%

200 200

Extender

(Grinding Mechine)

3-9

(Lacquer Processing)

(NC Solution)

(Disperse)

(Grinding)

(Letdown)

(Filtering & Packing)

Ethyl Acetate Toluene Xylene

Grinding Machine

Solvent

/ Handlift

Ethyl Acetate Toluene Xylene

(Handling & Store)

3-10

2

(1) (2)

2

1.

(Xylene), (Toluene), (LPG)

200

2.

(Explosion Proof)

3-11

(LPG)

3.

Zinc Chromate, Cromate

Aluminium

(ground) 4.

(NC Solution)

5.

3-12

3.2

3 ( . . 2542)

Major Hazard

2

3-13

20 2545

1. 1. Xylene,

Toluene LPG

- - /

- Tank Car - - LPG -

-

- -

-

What if (1) FMEA (1)

2. Xylene, Toluene , LPG

- / / /

- -

-

What if (2) Fault Tree (1)

3. Xylene, Toluene 200

-

- (Ground) 200

-

What if (3)

3-14

20 2545

4.

(Hand lift)

- / - - -

-

What if (4) Checklist (1)

5. - -

-

What if (5)

3-15

20 2545

2. 1.

- (Solvent)

Xylene, Toluene - - / -

-

- /

-

What if (6) Check List (2)

2. - / - -

-

What if (7) FMEA (2)

3. - -

- Sand Mill

-

- (Ground)

-

What if (8)

3-16

20 2545

4. - -

-

(Ground) -

-

What if (9) 5.

- LPG - LPG - - - -

-

Fault Tree (2) FMEA (3)

3-17

20 2545

6. - -

-

- /

-

7.

- - - /

-

- /

-

/

-

What if (10) 8.

- - -

-

/

- (Ground)

- WI

-

What if (11)

3-18

20 2545

3. 1.

- - / -

-

- /

-

2. - - / -

-

- /

- Interlock

- (Ground) -

-

What if (12) 3.

- -

- Extruder

Extruder -

Extruder

- (Ground)

- heater

-

What if (13)

3-19

20 2545

4. - -

-

5. - - -

-

Fault Tree (3) FMEA (4)

6. - - -

-

(Ground) -

What if (14) 7. -

- -

-

(Ground) -

What if (15)

3-20

20 2545

8. - -

-

9. - / -

-

- /

4. 1.

- -

- /

-

- -

NC Solution

-

(Ground) -

What if (16)

3-21

20 2545

- NC Solution 200

-

- NC Solution

-

2.

- (Solvent)

- - / -

- NC

-

- /

-

What if (17) Check List (3)

- / - -

-

3-22

20 2545

3. - -

- Sand Mill

-

- (Ground)

-

What if (18) 4.

- -

-

(Ground) -

-

What if (19) 5.

- - -

-

What if (20)

3-23

20 2545

6.

- - - /

-

- /

-

/

-

What if (21) 7.

- - -

-

/

- (Ground)

- WI

-

What if (11)

3-24

3.3

2

Major Hazard

3-25

Checklist (1) CL-01

/ Xylene, Toluene, Pigment, Binder etc.

Yes No N/A I / 1.

2. 3.

4.

5. MSDS 6.

7. 8. PPE

II / 1.

2.

1) 2) 3) 4)

3 ( ) 4 ( )

5 ( ) 6 Bund

( )

3-26

Checklist (1) CL-01

/ Xylene, Toluene, Pigment, Binder etc.

Yes No N/A 7.

(Explosion Proof)

8. / (Bonding and Grounding)

III 1.

2.

3.

4.

(1) 20 ./ . (2) /

(3)

(4) (5)

5. 6.

7.

8.

3-27

Ch

ecklist

Check

list (1

) /

//

/

CL-01

20 25

45

Ch

ecklist

1. (S

olvent

)

M

SDS

-

- M

SDS

2 4

8 3

02 02

2.

-

3 3

6 2

02

3.

-

2 3

6 2

02

3-28

Ch

ecklist

Chec

klist (

1) /

//

/

CL-01

20 25

45

Ch

ecklist

4.

-

3 3

9 3

02 02

5.

-

3 3

9 3

02 02

3-29

Checklist (2) CL-02

/ Xylene Toluene, Pigment, Binder, Additive etc.

Yes No N/A I / 1.

2. 3.

4.

5. MSDS 6.

7. 8. PPE

II / 1.

2.

1) 2) (3) (4)

3. ( ) 4. ( )

5. ( ) 6. Bund

( )

3-30

Checklist (2) CL-02

/ Xylene Toluene, Pigment, Binder, Additive etc.

Yes No N/A 7.

(Explosion Proof)

III 1.

2.

3.

4.

(1) 20 ./ . (2) /

(3)

(4) (5)

5. 6.

7.

8.

3-31

Ch

ecklist

Check

list (0

2) /

//

/

CL-02

20 25

45

Ch

ecklist

1. (S

olvent

)

M

SDS

-

- M

SDS

2 4

8 3

03 03

2.

-

2 3

6 2

03

3.

-

2 3

6 2

03

3-32

Ch

ecklist

Chec

klist (

2) /

//

/

CL-02

20 25

45

Ch

ecklist

4.

/

-

- St

opper

3 3

9 3

03 03

5. Bu

nd

-

- Bu

nd

2 4

8 3

03 03

6.

WI

-

3 3

9 3

03 03

7.

1.

-

3 3

9 3

03 03

3-34

Checklist (3) CL-03

/ Xylene Toluene, NC Solution, Additive etc.

Yes No N/A I / 1.

2. 3.

4.

5. MSDS 6.

7. 200

8. PPE

II / 1.

2.

(1) (2) (3) (4)

3. ( ) 4. ( )

5. ( ) 6. Bund

( )

3-35

Checklist (3) CL-03

/ Xylene Toluene, NC Solution, Additive etc

Yes No N/A 7.

(Explosion Proof)

III 1. 2.

3.

4.

(1) 20 ./ . (2) /

(3)

(4) (5)

NC Solution

5. 6.

7.

8.

3-35

Ch

ecklist

Check

list (0

3) /

//

/

CL-03

20 25

45

Ch

ecklist

1. (S

olvent

)

MSD

S

-

MSD

S

2 4

8 3

03 03

2.

-

2 3

6 2

03

3.

-

2 3

6 2

03

3-36

Ch

ecklist

Chec

klist (

3) /

//

/

CL

-03

20

2545

Check

list

4. /

-

Stopp

er 3

3 9

3 03

03

5. Bu

nd

-

2

4 8

3 03

03

6.

20

./

. W

I

-

3 3

9 3

03 03

7.

-

3

3 9

3 03

03

3-37

W

hat If

Analy

sis

What

If (1)

//

Xy

lene, T

oluene

LP

G

-

20

2545

Wh

at If

1. Ta

nk Ca

r LP

G

1.

- St

opper

-

Bund

2

3 6

2 07

2. Pu

mp

2.

- W

I

- St

art

Pump

- Bu

nd

2

3 6

2 07

3.

(Grou

nd)

Xylen

e, To

luene

LP

G

3. LP

G

- W

I

- Gr

ound

2

3 6

2 07

4. 12

,000

Tank

Car

4.1

Xy

lene, T

oluene

- W

I

- Bu

nd

2

3 6

2 07

3-38

W

hat If

Analy

sis

What

If (1)

//

Xy

lene, T

oluene

LP

G

-

20

2545

Wh

at If

4.2

- W

I

-

Safet

y Valv

e

2

3 6

2 07

5.

- W

I

-

Bund

-

Fail

Safe

Value

2

3 6

2 07

6.

- W

I

-

1

2 2

1

7. Ta

nk Ca

r

7. ,

Pu

mp

- W

I

2

3 6

2 07

3-39

W

hat If

Analy

sis

Wh

at If (

1) /

//

/

Xylen

e, Tolu

ene

LPG

-

20 25

45

What I

f

8.

(Drai

n)

8. (D

rain)

- W

I

1

2 2

1

9. (V

ent)

9.

- Bu

nd

-

Pu

mp

Tank

Car

1

3 3

2 07

10.

-

3

1 3

2 07

3-40

W

hat If

Analy

sis

What

If (1)

//

Xy

lene, T

oluene

LP

G

-

20

2545

Wh

at If

11.

Strai

ner

11.

/

- St

rainer

2

3 6

2 07

12.

Explo

sion P

roof

12.

- /

Explo

sion

Proof

2

3 6

2 07

3-41

What

If An

alysis

What

If (2)

//

Xy

lene, T

oluene

LP

G

-

20

2545

Wh

at If

1.

-

Un

comfin

ed Va

pour C

lound

Explo

sion

(UVC

E)

1. ,

2.

3.

4.

(Bund

) /

Bu

nd 5.

(Prev

entive

Main

tenanc

e)

1.

2.

3.

2

4

8

3 02

02

2.

Op

erate

,

Tank

Car

1.

2.

3.

- 1

3 3

2 02

3-42

W

hat If

Analy

sis

What

If (2)

/

//

/

Xylen

e, Tolu

ene

LPG

-

20 25

45

What I

f

3.

-

/

- Op

erate

-

1.

2.

3. ,

4.

5.

(Preve

ntive

Maint

enance

)

1.

2.

3.

1

4

2 02

4.

/

1.

2. Ta

nk Ca

librat

ion

3. Re

liabilit

y

- 2

3 6

2 02

3-43

What

If An

alysis

W

hat If

(2)

//

Xy

lene, T

oluene

LP

G

-

20

2545

Wh

at If

5.

-

1.

2.

()

1.

2.

3.

2 4

8 3

02 02

3-44

What

If An

alysis

W

hat If

(2)

//

Xy

lene, T

oluene

LP

G

-

20

2545

Wh

at If

6.

,

1.

2.

1.

1

4

2 02

7.

-

1.

2

4 8

3 02

02

8.

Hot

Work,

,

-

2.

(Hot

Work

Permi

t) 3.

(Rest

ricted

Area)

4.

PM

1.

2.

2 4

8 3

02 02

3-45

What

If An

alysis

W

hat If

(3)

//

X

ylene,

Tolue

ne 20

0

-

20

2545

Wh

at If

1.

-

- 1

3 3

1

2.

- Xy

lene

Tolue

ne 20

0

-

- 1

3 3

1

3.

200

3.

- Xy

lene

Tolue

ne 20

0

-

- 2

3 6

2 08

4.

200

4.

-

- 2

2 4

2 08

3-46

What

If An

alysis

W

hat If

(3)

//

X

ylene,

Tolue

ne 20

0

-

20

2545

Wh

at If

5.

- Xy

lene

Tolue

ne 20

0

-

- 2

2 4

2 08

6.

-

- 1

2 2

1

3-47

W

hat If

Analy

sis

Wh

at If (

4) /

//

/

-

20

2545

Wh

at If

1

- WI

-

MSD

S -

MSD

S

- P

PE

3 3

9 3

02 02

2.

- WI

- W

I

2

2 4

2 02

3.

- W

I

-

Groun

d

2

2 4

2 02

3-48

W

hat If

Analy

sis

Wh

at If (

4) /

//

/

-

20

2545

Wh

at If

4.

WI

-

WI

- Bu

nd

-

3 3

9 3

02 02

5.

- WI

-

3

3 9

3 02

02

3-49

W

hat If

Analy

sis

W

hat If

(5)

//

-

20

2545

Wh

at If

1.

1

-

1

2 2

1

2.

-

2

2 4

2 09

3.

-

2

3 6

2 09

4.

-

2

3 6

2 09

3-50

W

hat If

Analy

sis

Wh

at If (

5) /

//

/

-

20 25

45

What I

f

5.

5. /

-

1

3 3

2 09

6.

-

2 2

4 2

09

3-51

W

hat If

Analy

sis

W

hat If

(5)

//

-

20

2545

Wh

at If

7.

-

2 3

6 2

09

8.

/

-

2 3

6 2

09

3-52

W

hat If

Analy

sis

What

If (6)

/

//

/

-

20

2545

Wh

at If

1.

- WI

-

MSD

S -

MSD

S

- P

PE

2 3

9 3

03 03

2.

- WI

- W

I

- M

SDS

- M

SDS

-

PPE

2 2

4 2

03

3.

- W

I

-

Groun

d

- M

SDS

- M

SDS

-

PPE

2 2

4 2

03

3-53

W

hat If

Analy

sis

What

If (6)

/

//

/

-

20

2545

Wh

at If

4.

WI

-

WI

-

Bund

-

3 3

9 3

03 03

5.

- WI

-

3

3 9

3 03

03

6. /

- W

I

- St

opper

3 3

9 3

03 03

7.

Bund

-

Bund

2

4 8

3 03

03

3-54

W

hat If

Analy

sis

W

hat If

(7)

//

-

20 25

45

What I

f

1.

-

- W

I

-

2

4 8

3 04

04

2.

- (

)

-

/

-

1 4

4 2

04

3.

()

- 1

3 3

2 04

4.

/

-

2 4

8 3

04 04

3-55

W

hat If

Analy

sis

W

hat If

(8)

//

-

20 25

45

What I

f

1.

Sand

Mill

1. Sa

nd Mi

ll

- Sa

nd Mi

ll -

/

- 2

3 8

2 10

2. Sa

nd Mi

ll

2. Sa

nd Mi

ll

- Sa

nd Mi

ll

- Sa

nd Mi

ll

- 2

2 4

2 10

3. Sa

nd Mi

ll

3. Sa

nd Mi

ll

-

- 1

2 2

1

4. Sa

nd Mi

ll 4.

San

d Mill

-

- 1

2 2

1

3-56

W

hat If

Analy

sis

W

hat If

(9)

//

-

20 25

45

What I

f

1.

Xylen

e Tolu

ene

-

- W

I

-

2

4 8

3 04

04

2.

-

- /

-

- 1

4 4

2 04

3.

-

1 3

3 2

04

4.

-

/

-

2

4 8

3 04

5.

-

- W

I

-

- 1

4 4

2 04

3-57

W

hat If

Analy

sis

What

If (10)

/

//

/

-

20 25

45

What I

f

1.

- W

I

2

3 6

2 02

2.

- W

I -

WI

2

2 4

2 02

3.

- W

I -

WI

2

2 4

2 02

3-58

W

hat If

Analy

sis

What

If (10)

/

//

/

-

20 25

45

What I

f

4.

WI

- /

- W

I -

WI

-

2

3 6

2 02

5.

-

WI

-

3

3 9

3 02

02

6.

-

2

3 6

2 02

3-59

W

hat If

Analy

sis

What

If (11)

/

//

/

-

20

2545

Wh

at If

1.

-

- W

I

-

2

3 6

2 11

2.

-

2

3 6

2 11

3.

- /

- Lo

gout/ T

agout

2

2 4

2 11

3-60

W

hat If

Analy

sis

What

If (11)

/

//

/

-

20

2545

Wh

at If

4.

-

1

2 2

1

5.

-

1

2 2

1

6.

-

2

2 4

2 11

3-61

W

hat If

Analy

sis

What

If (12)

/

//

/

-

20 25

45

What I

f

1.

- In

terloc

k Lo

ck

-

Interl

ock

-

1

2 2

1

2.

-

1

4 4

2 12

3.

-

1

2 2

1 4.

4.

-

Overl

oad Tr

ip -

Ov

erload

Trip

1

2 2

1

5.

-

1

4 4

2 12

3-62

W

hat If

Analy

sis

What

If (13)

/

//

/

-

20

2545

Wh

at If

1. Ex

truder

1. Ex

truder

Extru

der

- He

ater

Ex

truder

1

3 3

1

2. Ex

truder

2. Ex

truder

-

1

4 4

2 12

3.

3. Ex

truder

Ex

truder

- He

ater

-

1

2 2

1

3-63

W

hat If

Analy

sis

What

If (14)

/

//

/

-

20

2545

Wh

at If

1.

-

1

2 2

1

2.

-

- /

1

4 4

2 12

3.

-

- /

2

3 6

2 12

3-64

W

hat If

Analy

sis

What

If (15)

/

//

/

-

20

2545

Wh

at If

1.

-

1

2 2

1

2.

2

-

/

2

3 6

2 12

3.

-

2

1 2

1

3-65

W

hat If

Analy

sis

What

If (16)

/

//

/

-

20

2545

Wh

at If

1.

-

2

3 6

2 13

2.

-

2

3 6

2 13

3.

3

-

2

3 6

2 13

4.

-

2

3 6

2 13

3-66

W

hat If

Analy

sis

What

If (16)

/

//

/

-

20

2545

Wh

at If

5.

-

2

2 4

2 13

6.

-

2

3 6

2 13

7.

200

-

- 20

0

- 20

0

2

3 6

2 13

8.

200

-

2

1 2

1

3-67

W

hat If

Analy

sis

W

hat If

(17)

//

-

20 25

45

What I

f

1.

- WI

-

MSD

S -

MSD

S

- P

PE

2 3

9 3

03 03

2. NC

Solut

ion

- WI

- W

I

2

2 4

2 03

3.

- W

I

-

Groun

d

2

2 4

2 03

3-68

W

hat If

Analy

sis

W

hat If

(17)

//

-

20 25

45

What I

f

4.

- W

I

-

3 3

9 3

03 03

5.

- WI

-

3

3 9

3 03

03

6. /

- W

I

- St

opper

3 3

9 3

03 03

7.

Bund

-

Bund

2

4 8

3 03

03

3-69

W

hat If

Analy

sis

W

hat If

(18)

//

-

20 25

45

What I

f

1. Sa

nd Mi

ll

1. Sa

nd Mi

ll

- Sa

nd Mi

ll -

/

2

3 6

2 03

2..

Sand M

ill

2. Sa

nd Mi

ll

- Sa

nd Mi

ll -

Sand

Mill

2

2 4

2 03

3..

Sand M

ill

3.

Sand M

ill

-

1

2 2

1

4. Sa

nd Mi

ll

4. Sa

nd Mi

ll

-

1

2 2

1

3-70

W

hat If

Analy

sis

What

If (19

) /

//

/

-

20

2545

Wh

at If

1.

-

- W

I

-

2

3 6

2 04

2.

-

/

-

- 2

3 6

2 04

3.

- 1

3 3

1 04

4.

-

- W

I

2

3 6

2 04

3-71

W

hat If

Analy

sis

What

If (20

) /

//

/

-

20 25

45

What I

f

1.

-

2

3 6

2 14

2.

-

2

2 4

2 14

3.

1

2 2

1

4.

-

2

3 6

2 14

5.

-

1 3

3 1

3-72

W

hat If

Analy

sis

What

If (21)

/

//

/

-

20

2545

Wh

at If

1.

- W

I

2

3 6

2 02

2.

- W

I -

WI

2

2 4

2 02

3.

-

WI

- W

I

2

2 4

2 02

3-73

W

hat If

Analy

sis

What

If (21

) /

//

/

-

20

2545

Wh

at If

4.

WI

- /

- W

I -

WI

3

2 6

2 02

5.

-

- WI

-

3

3 9

3 02

02

6.

-

2

3 6

2 02

3-74

F

MEA

FMEA

(1)

//

Xy

lene, T

oluene

LP

G

-

20

2545

/

1.

-

- /

, Tank

Car

-

- W

I

- Bu

nd

2 3

6 2

07

2.

-

- Seal

-

2 3

6 2

07

3. Stra

iner

3.

- St

rainer

- St

rainer

-

Pump

-

- St

rainer

2 3

6 2

07

3-75

F

MEA

FMEA

(1)

//

Xy

lene, T

oluene

LP

G

-

20 25

45

/

4. Pum

p Tank

Car

4. Pum

p

-

/

-

1 2

2 1

5.

-

1 2

2 1

6. Pu

mp

-

- (A

lignm

ent)

-

1 2

2 1

3-76

F

MEA

FMEA

(1)

//

Xy

lene, T

oluene

LP

G

20

2545

/

7.

- /

- P

acking

- Stem

-

1 3

3 2

07

-

2 3

6 2

07

3-77

FM

EA

F

MEA (

2) /

//

/

-

20

2545

/

/ /

1.

/

-

- WI

-

- P

M

2 4

8 3

04 04

2. /

/

-

- WI

-

- P

M

2 4

8 3

04 04

3.

-

- /

PM

1 4

4 2

04 04

4.

/

PM

1

3 3

2 04

5.

/

- P

M

-

2 4

8 3

04 04

3-78

+

/

FM

EA

(3

)

FM

-01

Rev

. 0

20

- 15

45

:

: (

1)

(2

)

3-79

FM

EA

FMEA

(3)

//

FM

-01

20

2545

/

/ /

1.

- /

-

/ Su

pplier

-

/ Su

pplier

-

/ LP

G /

-

2 4

8 3

05 05

2.

Step

(LPG

)

3 1

3 2

05

3-80

FM

EA

FM

EA (3

) /

//

/

FM-01

20 25

45

/

/ /

3. (S

eal Ca

p)

- /

Su

pplier

-

- LP

G

/

-

2 4

8 3

05 05

4.

-

LP

G

/

-

2 4

8 3

05 05

5. (C

ap)

/

Su

pplier

2 1

6. LP

G -

-

2 1

-

1 4

2 2

05

3-81

FM

EA

FME

A (4)

//

20

2545

/

/ /

//

/

- /

-

60 O C

2 4

8 3

06 06

-

•

-

/

2 4

8 3

06 06

3-82

X

ylen

e, T

olue

ne, L

PG

/

Fau

lt T

ree

(1)

: F

T-01

Rev

. 01

2

0 -

06 -

45

:

Xyl

ene,

Tol

uene

. LP6

3-83

Faul

t Tree

Analy

sis

Fault

Tree

(1)

//

Xy

lene, T

oluene

LPG

Xylen

e, Tolu

ene LP

G

20

25

45

1. /

-

1.

2

4

8

3 [

(01)]

[(01

)]

2. /

-

1.

-

2 4

8 3

[(01

)] [

(01)]

3.

/

-

1.

2. (R

estric

ted Ar

ea)

1.

(Hot

Work

Permi

t)

- 1

4 4

2 [

(01)]

3-84

Faul

t Tree

Analy

sis

Fault

Tree

(1)

//

Xy

lene, T

oluene

LPG

Xylen

e, Tolu

ene LP

G

20

25

45

4. /

-

1.

2.

(Hot

Work

Permi

t)

1.

1

4

2 [

(01)]

5.

-

1.

2.

2 4

8 3

[(01

)] [

(01)]

6.

-

1.

2

4 8

3 [

(01)]

[(01

)]

3-85

Faul

t Tree

Analy

sis

Fault

Tree

(1)

//

Xy

lene, T

oluene

LPG

Xylen

e, Tolu

ene LP

G

20

25

45

7.

-

1.

2. (R

estric

ted Ar

ea)

3.

1

4

2 (

01)

8.

-

1.

2.

1

4 4

2 (

01)

9. /

-

2 4

8 3

( 01

) 01)

10 /

-

2 4

8 3

( 01

) (

01)

3-86

Faul

t Tree

Analy

sis

Fault

Tree

(1)

//

Xy

lene, T

oluene

LPG

Xylen

e, Tolu

ene LP

G

20

25

45

11.

/

-

1.

2. (R

estric

ted Ar

ea)

3.

1 4

4 2

( 01

)

12.

/

-

1.

2.

1 4

4 2

( 01

)

13.

-

2 4

8 3

( 01

) (

01)

3-87

Faul

t Tree

Analy

sis

Fault

Tree

(1)

//

Xy

lene, T

oluene

LPG

Xylen

e, Tolu

ene LP

G

20

25

45

14.

-

1.

2 (R

estric

ted Ar

ea)

3

1

4

2 (

01)

15.

-

1.

2.

1 4

4 2

( 01

)

3-88

/ L

PG

/

LPG

LP

G

LPG

FT-0

2

Re

v.

0

20

-0

6-4

5

l

F

au

lt T

ree

(2

)

3-89

F

ault T

ree An

alysis

Fault

Tree

(2)

//

/

20

2545

1.

LPG

-

//

-

LPG

-

3 3

9 3

05

2.

- /

/

-

- ,

,

-

3 3

9 3

05

3.

-

//

-

3 3

9 3

05 05

4.

- /

/

-

3 3

9 3

05 05

3-90

F

ault T

ree An

alysis

Fault

Tree

(2)

//

/

2

0 25

45

5.

LPG

-

//

-

LPG

-

()

3 3

9 3

05 05

6.

- /

/

-

- , V

alve,

-

()

3 3

9 3

05 05

7.

- /

/

-

()

3 3

9 3

05 05

8.

- /

/

-

()

3 3

9 3

05 05

3-91

Fa

ult

Tre

e (

3)

: F

T-03

Rev

. 0

2

0- 0

6- 4

5 :

3-92

Faul

t Tree

Analy

sis

Fa

ult Tr

ee (3)

/

//

/

20

2545

1.

- /

-

/

-

•

1

4 4

2 06

2.

- /

-

/

-

1

4 4

2 06

3.

- /

-

/

-

(Re

stricte

d Area

)

2 4

8 3

06 06

3-93

Faul

t Tree

Analy

sis

Fault

Tree

(3)

//

20 25

45

4.

- /

-

/

-

60º C

2 4

8 3

06 06

5.

- /

-

/

-

/

2 4

8 3

06 06

3-94

3.4

4 3

1. 2 ( ) 2. 3 ( ) 3. 4 ( )

3-95

()

01

Xylen

e, Tolu

ene

LPG

/

1

2

3

4 5 6

/

(Expl

osion

Proof)

1 15

.. 45

1 ..

31

.. 45

1 ..

31

.. 45

15 31

.. 45

15 31

.. 45

1 ..

31

.. 45

3-96

()

02

/

1

2

3

4 5

Suppl

ier

/

MSD

S

1 31

.. 45

1 - 15

.. 45

1 31

.. 45

1 31

.. 45

1 31

.. 45

3-97

()

03

/

1

2

3

4 5 6 7

Suppl

ier

/

MSD

S

Stopp

er /

Bund

1 31

.. 45

1 - 15

.. 45

1 31

.. 45

1 31

.. 45

1 31

.. 45

1 ..

31

.. 45

1 ..

31

.. 45

3-98

()

04

/

25

45

/

1

(Preve

ntive

Maint

enance

)

1

31 .

. 45

3-99

()

05

/

()

/

30

.. 45

/

1. 2. 3.

4. 5. 6. 7.

/

A

1 15

.. 45

1 15

.. 45

15 ..

30

.. 45

1 30

.. 45

1 31

.. 45

1 31

.. 45

1 ..

15

.. 45

3-100

()

06

/

30

.. 45

/

1

2

3

4

5

•

60 O C

1 15

.. 45

1 31

.. 45

1 ..

31

.. 45

1 15

.. 45

1 ..

30

.. 45

3-101

()

01

Xylen

e, Tolu

ene

LPG

/

1 2

1.

2.

3.

4.

5.

6.

7.

, ,

,

3-102

()

01

Xylen

e, Tolu

ene

LPG

/

3

4 5

(Re

stricte

d Area

)

(Bund

)

Lo

ck Ou

t/ Tag

Out

/

3-103

()

02

1

WI

-

/

2

WI

-

/

3 W

I

WI

-

/

4 /

- W

I /

-

/

3-104

()

02

5

-

- /

-

6

-

3-105

()

03

/

1

2 3 4 5

WI

/

WI

-

/

3-106

()

04

/

1

2 3

4. 5

/

-

WI

//

/

-

- /

-

/

WI

/

3-107

()

(0

5)

/

1. ,

2.

- LP

G -

//

-

- LP

G -

//

3.

4.

.

5.

-

3-108

()

06

0

1

2

•

3.

-

60 ºC

4.

-

3-109

()

07

Xylen

e, Tolu

ene

LPG

1 2

Start

up,

, , S

traine

r

Tank

Car

-

- /

-

Lock

Out /

Tag O

ut -

-

Strain

er -

3-110

()

07

Xylen

e, Tolu

ene

LPG

3 4

-

- /

3-111

()

08

Xylen

e, Tolu

ene

200

Xy

lene, T

oluene

Xy

lene, T

oluene

2545

1. Xy

lene, T

oluene

20

0

-

200

-

/

-

2.

-

3. 20

0

-

3-112

()

09

10

0%

1.

-

- 20

./

-

2.

-

3.

-

3-113

()

09

10

0%

4.

-

5.

-

6.

-

3-114

()

10

Sand

Mill

Sand

Mill

25

45

1.

-

2.

-

3.

-

Sand

Mill

-

4. Sa

nd Mi

ll

-

- Sa

nd Mi

ll -

-

3-115

()

11

/

0

1.

-

2.

-

3.

-

Logou

t/Tago

ut -

-

- /

-

4.

-

3-116

()

12

2545

1.

-

2.

-

/

-

3-117

()

13

0

2545

1.

-

- 4

/

- /

-

2.

-

3.

-

3-118

()

14

10

0%

2545

1.

-

MSD

S

-

2.

-

(Speci

ficatio

n)

-

3-119

()

14

10

0%

2545

3.

-

4.

-

3-120

3.5

2

3.6

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

1. 2. 3.

3-121

1.

/ /

1.1

3 01 01

1.2

3 01 01

1.3 3 01 01 1.4

Hot Work

3 01 01

1.5 /

3 01 01

1.6 /

3 01 01

1.7

3 01 01

1.8

3 01 01

1.9 /

3 01 01

1.10 /

3 01 01

1. Xylene, Toluene LPG

1.11

3 01 01

3-122

/ /

2.

2.1

3 02 02

2.2 WI

3 02 02

2.3

3 02 02

2.4

MSDS

3 02 02

2.5

3 02 02

3.

3.1

3 03 03

3.2 WI

3 03 03

3.3

3 03 03

3.4

3 03 03

3.5 Bund

3 03 03

3.6

MSDS

3 03 03

3.7

3 03 03

3-123

/ /

3.8 Bund

3 03 03

3.9

3 03 03

3.10

3 03 03

4. 4.1

3 04 04

4.2 3 04 04 4.3

3 04 04

4.4 / 3 04 04 4.5 / 3 04 04

5. 5.1 Xylene Toluene

3 04 04

6. 6.1 LPG

3 05 05

6.2

3 05 05

6.3

3 05 05

6.4

3 05 05

6.5 LPG

3 05 05

6.6

3 05 05

3-124

/ /

6.7

3 05 05

6.8

3 05 05

6.9 / / 3 05 05 6.10 3 05 05 6.11 3 05 05

7. 7.1

3 02 02

8. 8.1

3 06 06

8.2

3 06 06

8.3

3 06 06

8.4 / /

3 06 06

8.5 3 06 06 9.

9.1

3 03 03

9.2

3 03 03

9.3

3 03 03

9.4

3 03 03

3-125

/ /

9.5 Bund

3 03 03

9.6 MSDS

3 03 03

9.7 /

3 03 03

9.8 Bund

3 03 03

9.9

3 03 03

9.10

3 03 03

10.

10.1

3 02 02

chapter3 KP 19-11-45 files/paint45.pdf · - Green Pigments Å oÂ n Chromium Oxide Â¨³ Hydrated...

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