Post on 21-Jul-2015
Best Practices In Haward
Fashion (Pvt) Limited,
Sri Lanka
Award Winner
•2009 - Shilpa Western
Province First Place
• 2009 - National Second
Place
•2010 - National
Productivity
Commendation
•2011 - Shilpa Western
Province First Place
•2014 - SMIDEX National
First Place
OverviewWorkforce of 140
Two Manufacturing Facilities120 Sewing Machines
20 Head Embroidery MachineScreen Printing
Elastic Waistband Manufacturing
Located at Kurana, Katunayake, Western Province, Sri Lanka
Main Plant New Plant
Our Products
Our key Customers
and their own
Brands
We are Recognized Supplier for
Our Overseas customers
• Estonia (Star Maker)
• Norway
• Dubai/Pakistan
Our Own Brands
The Best Practice
Reducing Style Feeding Time
And Achieving Planned
Targets Using Matured
Learning Curves Of Running
Style
The Best Practice
What do you mean by a Similar
Style?
It is not the Same Construction
This Is What We Did
16
30
42
5260
6874
8084
8892 94
0
10
20
30
40
50
60
70
80
90
100
Effi
cie
ncy
Production Day
Learning Curve Of A Long Sleeve Blouse
12 Days!
44
54
6472
8086
9296 98 100 102 104
0
20
40
60
80
100
120
Effi
cie
ncy
Production Day
Learning Curve Of A Similar Garment
8 Days!
This Is What We Did Contd..
This Is How We Did
Involvement Our Valued Team Members
How Did We Get Them Involved?
Sharing the Benefit among the Team, which is gained by achieving Economies of Scale, as Incentives
Costs Curtailed (Electricity, Transport, OT and Food) - TangibleLess Turn Over and Absenteeism - TangibleIncrease Loyalty of Team Members - Intangible
This Is How We Did Contd…
By Improving Machinery
Provision of an Air Line to De-wrinkle Fabric Panel while Sewing
and maximizing Lengths of Sewing Bursts and Minimizing the Number of
Bursts
This Is How We Did Contd…
This Is How We Did Contd…
Air Lines
Intro
To Maximize the Startup Efficiency at least 44%Development of Skills (Special)Minimizing Style Feeding Time
Challenges
Development of Skills (Special)How Did We Face Challenges
0
2
4
6
8
10
12
14
BottomHem
MultineedleW/B Att
ElascticGrater M/C
CollarAtt/Close
SleeveAttach
PocketAttach
No
Of
Op
era
tors
Skilled Operation
Skill Development Then Now
Improvement of Style Feeding TimeHow Did We Face Challenges Contd…
02468
10121416
Ave
rsge
Ho
urs
Month
Style Feeding Time (Outerwear Tops)
Monitoring ContinuouslyInvolvement of People as TeamIncentivesRegular AppreciationsRewards
How We Have Sustained The Best Practice
Success is guaranteed if there is Team Sprit and only if all Team
Members are well aware of where they are heading.
Lessons Learned
Having This OpportunityLocal & International Workshops and e-learning Programs conducted by APOVisit & studying Model CompaniesExpertise‘s Consultancy
NPS’s and Other’s External Support
Our Final Result
010,00020,00030,00040,00050,00060,00070,00080,00090,000
Pc’
s
Month
No Of Pieces Produced Per Month
Thank You