Post on 21-Jun-2020
Automation systemsDrive solutions
ControlsInvertersMotorsGearboxesEngineering Tools
Motors:m300 Lenze Smart Motor
Gearboxes: g500-B bevel gearbox
L-force catalogue
Lenze makes many things easy for you.About Lenze
Amatter of principle: the right products for every application.
L-force product portfolio
1.1Controller-based AutomationAutomation systems
1.2Drive-based automation
2.1HighLine tasksDrive solutions
2.2StateLine tasks
2.3BaseLine tasks
3.1Controller 3200 CCabinet ControllerControls
3.2Controller c300
3.3Controller p500Panel Controller
3.4Controller p300
3.5I/O system 1000'
3.6Monitor Panel
4.1Inverter Drives 8400 protecDecentralisedInverters
4.2Inverter Drives 8400 motec
4.4Servo Drives 9400 HighLineCabinet
4.5Inverter Drives 8400 TopLine
4.6Servo Inverters i700
4.7Inverter Drives 8400 HighLine
4.8Inverter Drives 8400 StateLine
4.10Inverter Drives 8400 BaseLine
5.1MCS synchronous servo motorsServo motorsMotors
5.2MD☐KS synchronous servo motors
5.3MQA asynchronous servo motors
5.4MCA asynchronous servo motors
5.5MF three-phase AC motorsThree-phase AC motors
5.6MH three-phase AC motors
5.7MD three-phase AC motors
5.8m300 Lenze Smart Motor
5.9MD/MH basic three-phase AC motors
6.1g700-P planetary gearboxAxial gearboxGearboxes
6.2MPR/MPG planetary gearboxes
6.3g500-H helical gearbox
6.4GST helical gearboxes
6.5g500-S shaft-mounted helical gearbox
6.6GFL shaft-mounted helical gearboxes
6.7g500-B bevel gearboxRight-angle gearbox
6.8GKR bevel gearboxes
6.9GKS helical-bevel gearboxes
6.10GSS helical-worm gearboxes
6.11Assignment see aboveMotor data
7.1NavigatorEngineering Tools
7.2Drive Solution Designer
7.3Drive Solution Catalogue
7.4Engineer
7.5PLC Designer
7.6VisiWinNET®
7.7EASY Starter
Selected portfolio
Additional portfolio
Contents of the L-force catalogue
Lenze makes manythings easy for you.Withourmotivated and committed approach,weworktogether with you to create the best possible solutionand set your ideas inmotion - whether you are lookingto optimise an existingmachine or develop a new one.We always strive to make things easy and seek perfec-tion therein. This is anchored in our thinking, in ourservices and in every detail of our products. It's as easyas that!
321
Implementing solutionsDrafting conceptsDeveloping ideas
Our easy formula for satisfied customers isto establish an active partnership with fast
We seewelcome challenges in yourmachinetasks, supporting youwith our comprehens-
Are you looking to build the best machinepossible and alreadyhave some initial ideas?
decision-making processes and an individu-ive expertise andproviding valuable impetusThenget thesedownonpaper togetherwithally tailored offer. We have been using thisfor your innovations. We take a holistic viewus, startingwith small innovative details andsimple principle to meet the ever more spe-of the individual motion and control func-stretching all the way to completely newcialised customer requirements in the fieldof mechanical engineering for many years.
tions here and draw up consistent, end-to-end drive and automation solutions for you
machines.Working together,wewill developan intelligent and sustainable concept that
- keeping everything as easy as possible andas extensive as necessary.
is perfectly alignedwith your specific require-ments.
54
Ensuring productivityManufacturing machines
Productivity, reliability andnewperformancepeaks on a daily basis – these are our key
Functional diversity in perfect harmony: asone of the few full-range providers in the
success factors for yourmachine. After deliv-market, we can provide you with preciselyery, we offer you cleverly devised servicethoseproducts that youactually need for anyconcepts to ensure continued safe operation.machine task – no more and no less. Our L-The primary focus here is on technical sup-force product portfolio, a consistent platformport, based on the excellent application ex-for implementing drive and automation
tasks, is invaluable in this regard. pertise of our highly-skilled and knowledge-able after-sales team.
Amatter of prin-ciple:the right productsfor every application.
Lenze's extensive L-force product portfolio follows avery simple principle. The functions of our finely scaledproducts areassigned to the three linesBase-Line, State-Line or High-Line.
But what does this mean for you? It allows you toquickly recognise which products represent the bestsolution for your own specific requirements.
Powerful products with a major impact:• Easy handling• High quality and durability• Reliable technologies in tunewith the latest develop-ments
Lenze products undergo the most stringent testing inour own laboratory. This allows us to ensure that youwill receive consistently high quality and a long servicelife. In addition to this, five logistics centres ensure thatthe Lenze products you select are available for quickdelivery anywhere across the globe. It's as easy as that!
Controls
Engineering Tools
L-force product portfolio
Inverters
L-force product portfolio
Motors
L-force product portfolio
Gearboxes
L-force product portfolio
g500-B bevelgeared motors9 to 425 Nm
Gearboxes
6.7 - 5List of abbreviationsGeneral information
6.7 - 6Product information
6.7 - 7Equipment
6.7 - 8The gearbox kit
6.7 - 14Dimensioning
6.7 - 17Selection tables, notesTechnical data
6.7 - 18Selection tables
6.7 - 22Dimensions, notes
6.7 - 23Dimensions
6.7 - 35Weights
6.7 - 36Surface and corrosion protection
g500-B bevel geared motorsContents
6.7
g500-B bevel geared motorsContents
6.7
List of abbreviations
China Compulsory CertificateCCCLoad capacitycCommunauté EuropéenneCERatioiCanadian Standards AssociationCSAMass[kg]mCombined certification marks of UL for the USAand Canada
cURusOutput torque[Nm]M2Output torque[Nm]M22
Deutsches Institut für Normung e.V.DINStarting torque[Nm]Ma_, 1Electromagnetic compatibilityEMCStarting torque[Nm]Ma_, 2European standardENOutput speed[r/min]n2Certificate for Russian FederationGOSTOutput speed[r/min]n21International Electrotechnical CommissionIECOutput speed[r/min]n22International Mounting CodeIMInternational Protection CodeIPNational Electrical Manufacturers AssociationNEMAUnderwriters Laboratory Listed ProductULUnderwriters Laboratory Recognized ProductURVerband deutscher Elektrotechniker (Associationof German Electrical Engineers)
VDE
6.7 - 5Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsGeneral information
6.7
Product information
VersionsIn combination with three-phase AC motors, our bevel gearboxesform a compact and powerful drive unit. Numerous options at theinput and output end provide for the drive to be exactly adapted toyour application.
• High-efficient right-angle gearbox in a compact design for space-saving installation
• Standardised shaft and flange dimensions for an easy machineintegrationTheefficient bevel gearboxes featurehigh reliable radial forces, closely
stepped gear reductions and a low backlash. They are available in 2- • Low backlash and high torsional stiffness provide for exact resultsin positioning applicationspole and 3-pole design with a torque up to 450 Nm and a ratio of up
to i= 360. • With Lenze Smart Motor m300, rated torque 1.75 Nm and 5 Nm
The product name
ProductRated torque [Nm]DesignProduct rangeGearbox type
g500-B4545
B-g500Bevel gearboxg500-B110110
g500-B240240
g500-B450450
Lenze | V01-en_GB-04/20146.7 - 6
g500-B bevel geared motorsGeneral information
6.7
Equipment
Overview
The equipment includes all the options available as standard and allthe built-on accessories of the product.
M12 connector
Control connection
QUICKON connector
or in the terminal box
Motor connection
via smartphone
via PC using the NFC adapter
Speed setting
Standard
LongLife
Manual release lever
Spring-applied brake
Protection cover
Cooling
Integral fan
Internal brake resistor Connection
External brake resistor
at foot
Torque plate
At threaded pitch circle
Torque plate
(depending on the
mounting position)
Oil drain plug
(depending on the
mounting position)
Oil filler plug
(depending on the
mounting position)
Ventilation
(depending on the
mounting position)
Oil control plug
Foot
Housing version
Threaded pitch circle with centering
Flange with through holes
Housing version
Hollow shaft without keyway
Solid shaft with featerkey
Hollow shaft with shrink disc
Output shaft
6.7 - 7Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsGeneral information
6.7
The gearbox kit
Geared motor
Product
g500-B450g500-B240g500-B110g500-B45Motor type
MSEMA ACmotorMotor
0631.75 Nm
0805.0 NmTechnical data
See selection tableStarting torque Ma,1
See selection tableStarting torque Ma,2
See selection tableOutput torque
400 V ... 480 VMains voltage
50 Hz ... 60 HzMains frequency
See selection tableRatioMounting position
A/B/C/D/E/FStandard
AEFABCDEFCombinedColour
Not coatedPrimed
Paint in various corrosion-protection designs in accordance with RAL coloursSurface and corrosion protec-tion
Without OKS(uncoated)OKS-G (primed)OKS-S (small)
OKS-M (medium)OKS-L (large)
Motor parameter setting
Motor parameter
See selection tableOutput speed nmin
See selection tableOutput speed nmax
Between nmin and nmaxOutput speed 1
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 2
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 3
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 4
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 5
Clockwise/CounterclockwiseDirection of rotation
0.1 to 20 sAcceleration time
0.1 to 20 sDeceleration time
On/OffEnergy saving mode
Lenze | V01-en_GB-04/20146.7 - 8
g500-B bevel geared motorsGeneral information
6.7
The gearbox kit
Mounting positions
ƒ Mounting position (A to F) and position of system blocks (1 to 6)
Without flange: 0Hollow shaft: 0Flange: 3, 5, 8 (3+5)Solid shaft: 3, 5, 8 (3+5)Terminal box: 2, 3, 4, 5Hollow shaft with shrink disc: 3, 5
6.7 - 9Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsGeneral information
6.7
The gearbox kit
Motor details
Product
MSEMA☐☐080-32063-42
Degree of protection
IP55Connection type
Terminal boxQUICKON-connector
Spring-applied brake
84Rated torque [Nm]
StandardBrake designLongLife
Manual release leverOptionsCooling
Integral fanFurther options
Protection coverBrake resistor
ƒ Further information and installation feasibilities can be found inthe Motors chapter.
Lenze | V01-en_GB-04/20146.7 - 10
g500-B bevel geared motorsGeneral information
6.7
The gearbox kit
Motor details
Connection type
Cooling: integral fan
Further options
6.7 - 11Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsGeneral information
6.7
The gearbox kit
Gearbox details
Product
g500-B450g500-B240g500-B110g500-B45Driven shaft
Solid shaft without keyway[mm]
30x6020x40Solid shaft with featherkey[mm]
35/4030/3520/2518/20Hollowshaftwith keyway [mm]
3530/3520Hollow shaft with shrink disc[mm]
StandardDesignstainless steel
StandardGasketFPM (Viton)
StandardBearing
Not enclosedFitting greaseEnclosed
Housing
With footHousing versionWith foot and centering
Output flange
200160/200120/160110/120flange diameter [mm]Lubricant
CLP 460 1)TypeCLP HC 320CLP HC 220
CLP HC 220 USDA H1
Without inspectionWithout inspectionOil-level inspectionWith inspection
Standardmounting posi-tion: Mounted
WithoutBreather element
Combinedmountingpos-ition: loosely enclosed
Backlash
StandardBacklashAccessories
At footAt threaded pitch circleAt threaded pitch circleRubber buffersTorque plateAt footAt threaded pitch circle
Hollow shaftShaft coverShrink disc: Rotating coverShrink disc: Fixed cover
Not suitable for geared servo motors.1)
ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.
Lenze | V01-en_GB-04/20146.7 - 12
g500-B bevel geared motorsGeneral information
6.7
The gearbox kit
Gearbox details
Solid shaft
Hollow shaft
Hollow shaft with shrink disc
Accessories
6.7 - 13Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsGeneral information
6.7
Dimensioning
General information about the data provided in this catalogue
The powers, torques and speeds specified in this catalogue are roun-ded values and are valid under the following conditions:• Operating time/day = 8 h (100% OT)• Duty class I for up to 10 switching operations/h• Mounting positions and designs in this catalogue• Standard lubricant• Tamb = 20 °C for gearboxes,Tamb = 40 °C for motors (in accordance with EN 60034)
• Site altitude < = 1000 m amsl• The selection tables provide the permissible mechanical powersand torques.
• The rated power specified for motors and geared motors appliesto operating mode S1 (in accordance with EN 60034).
Under different operating conditions, the values obtained may varyfrom those listed here.In the case of extreme operating conditions, please consult yourLenze sales office.
Lenze | V01-en_GB-04/20146.7 - 14
g500-B bevel geared motorsGeneral information
6.7
Dimensioning
Weights
The respective values can be found for:The values given in the tables consider the following gearbox/motorcombination: • Geared motors without built-on accessories
> Chapter: Geared motors/Technical data• Gearbox with hollow shaft without flange including lubricantamount for mounting position A • Gearbox options
> Chapter: Gearboxes/Technical data and accessories• Motor without built-on accessories (with integral fan)• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal massFor versions deviating from this, additional weights have to be con-
sidered. > Chapter: Motors/Accessories
Moments of inertia
The respective values can be found for:The givenmoments of inertia of the gearbox refer to the drive shaft.The influence of the ratio (i2) has been considered in the data. • Gearboxes
> Chapter: Gearbox/Technical dataWhen the total moment of inertia of the gearedmotor is calculated,the values of the gearbox, motor and accessories have to be added.
• Motors without built-on accessories> Chapter: Motors/Technical data/Rated data
• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal mass> Chapter: Motors/Accessories
6.7 - 15Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsGeneral information
6.7
Lenze | V01-en_GB-04/20146.7 - 16
g500-B bevel geared motorsGeneral information
6.7
Selection tables, notes
Notes on the selection tables with 4-pole motors
The selection tables show the available combinations of gearboxtype, number of stages, ratio andmotor. They are usedonly to providebasic orientation.The following legend indicates the structure of the selection tables.
Ma,1
Ma,2
00 n21 n2
[r/min]
[Nm
]
M2
Torque diagram
n2 is the maximum speed where
the torque M2 is permissible.
n21 is the minimum speed where
the torque M2 is permissible.
Maximally permissible starting
torque which is available for up to
500,000 switching cycles
Maximally permissible starting torque
which is available for up to 20 million
switching cycles
Page number
for dimensions
Product
Motor
Product
Gearbox
Ratio i
Max. torque Mmax of the drive motor
Number of the gear stage of the gearbox
ProductStarting torqueMin. output speed Max. output speed
Mains operation
M = 7.0 Nmmax
2-stage gearbox
6.7 - 17Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Selection tables
Mmax = 7.0 Nm
2-stage gearboxes
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
23063-42-B455.41149369.04819.093
23063-42-B456.2225141104181080
23063-42-B457.1115443123661270
23063-42-B458.1785544143181461
23063-42-B459.1015645152861555
23063-42-B4510.4665645172481748
23063-42-B4511.6405645192231943
26063-42-B11012.69811384212052139
23063-42-B4513.3865645221942237
26063-42-B11014.60311390241782434
23063-42-B4515.1115645251722533
26063-42-B11015.55611592261672632
23063-42-B4517.3785645291502929
26063-42-B11017.88912096301453028
23063-42-B4519.3655645321343226
26063-42-B11019.556125100331333326
23063-42-B4522.2705645371173723
26063-42-B11022.489130104371163722
23063-42-B4525.0515045421044220
26063-42-B11025.185119108421034220
26063-42-B11028.96312111048904817
26063-42-B11031.91911910853815316
29063-42-B24033.43322220256785615
26063-42-B11036.70712111061716114
26063-42-B11037.40013310662706213
29063-42-B24037.96725222963686313
26063-42-B11040.000888067656713
29063-42-B24043.26725823472607212
26063-42-B11046.0001019276577611
26063-42-B11048.16712111080548010
29063-42-B24049.13326424082538210
29063-42-B24052.5102562338750879.6
29063-42-B24059.6302642409944998.4
26063-42-B11061.045121110101431018.2
29063-42-B24067.113167151112391127.5
Lenze | V01-en_GB-04/20146.7 - 18
g500-B bevel geared motorsTechnical data
6.7
Selection tables
Mmax = 7.0 Nm
2-stage gearboxes
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
29063-42-B24076.213189172127341276.6
3-stage gearboxes
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
29063-42-B24068.459300240111381117.4
29063-42-B24077.741300240126331266.5
29063-42-B24087.563300240142301425.8
32063-42-B45089.534563450149291495.6
32063-42-B45099.274563450165261655.1
29063-42-B24099.437300240161261615.1
32063-42-B450111.372495450185231854.5
29063-42-B240113.673300240184231844.4
32063-42-B450123.487495450205212054.1
29063-42-B240129.087300240209202093.9
32063-42-B450144.128495450240182403.5
29063-42-B240145.674300240236182363.5
32063-42-B450159.807495450266162663.2
32063-42-B450174.919495450291152912.9
32063-42-B450193.948495450322133222.6
32063-42-B450223.563495450372123722.3
32063-42-B450247.882495450412104122.1
6.7 - 19Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Selection tables
Mmax = 20 Nm
2-stage gearboxes
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
29080-32-B2403.565101681772917140
26080-32-B1105.1858669255012597
26080-32-B1105.9639072284362884
29080-32-B2406.257156119304163080
29080-32-B2406.883196131333783373
26080-32-B1107.1119677343663470
29080-32-B2407.817222149373333764
26080-32-B1108.17810181393183961
26080-32-B1109.10110584432864355
26080-32-B11010.46611189502485048
26080-32-B11011.44911390542275444
29080-32-B24012.081260208572155741
26080-32-B11012.69811390602056039
29080-32-B24013.719271217651906537
26080-32-B11014.60311390691786934
29080-32-B24015.008279223711737133
26080-32-B11015.55611592741677432
29080-32-B24016.857300240801548030
29080-32-B24019.143300240911369126
29080-32-B24020.650300240981269824
29080-32-B24023.45030024011111111121
29080-32-B24026.8783002401289712819
29080-32-B24030.5223002401458514516
29080-32-B24033.4332642401597815915
29080-32-B24037.9672642401806818013
29080-32-B24043.2672642402066020612
3-stage gearboxes
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
32080-32-B4505.002142952452024100
32080-32-B4509.315265177442794454
32080-32-B45010.328294196492524949
32080-32-B45016.349408311781597831
32080-32-B45017.885449340851458528
32080-32-B45019.831498377941319425
32080-32-B45022.81353142510811410822
32080-32-B45025.29456345012010312020
32080-32-B45027.9455634501339313318
Lenze | V01-en_GB-04/20146.7 - 20
g500-B bevel geared motorsTechnical data
6.7
Selection tables
Mmax = 20 Nm
3-stage gearboxes
Producti
Mains operation
Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
32080-32-B45030.9855634501478414716
32080-32-B45036.3735634501737117314
32080-32-B45040.3305634501926419212
32080-32-B45045.2454954502155721511
32080-32-B45050.1674954502385223810
32080-32-B45056.154563450267462679.0
32080-32-B45062.262563450296422968.1
32080-32-B45068.788563450327383277.3
32080-32-B45076.271563450362343626.6
32080-32-B45089.534563450425294255.6
6.7 - 21Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Dimensions, notes
Notes on the dimensions
The following legend shows the layout of the dimension sheets.
Motor diameter
Distance of motor centre to the end of
terminal box
Additional length of the built-on accessories (longest
version)
Motor length without built-on accessories
Total length of the drive without built-on accessories
Product Motor
Driven shaft designProduct gearbox
Lenze | V01-en_GB-04/20146.7 - 22
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B45
Dimensions with hollow shaft
MSEMA☐☐Product063-42
Dimensions336[mm]LTotal length187[mm]LBMotor length40[mm]Δ LLength of motor options123[mm]ACMotor diameter140.5[mm]ADDistance motor/connection
6.7 - 23Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B45
Dimensions with solid shaft
MSEMA☐☐Product063-42
Dimensions336[mm]LTotal length187[mm]LBMotor length40[mm]Δ LLength of motor options123[mm]ACMotor diameter140.5[mm]ADDistance motor/connection
Lenze | V01-en_GB-04/20146.7 - 24
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B45
Dimensions with shrink disc
MSEMA☐☐Product063-42
Dimensions336[mm]LTotal length187[mm]LBMotor length40[mm]Δ LLength of motor options123[mm]ACMotor diameter140.5[mm]ADDistance motor/connection
6.7 - 25Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B110
Dimensions with hollow shaft
MSEMA☐☐Product080-32063-42
Dimensions426387[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
Lenze | V01-en_GB-04/20146.7 - 26
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B110
Dimensions with solid shaft
MSEMA☐☐Product080-32063-42
Dimensions426387[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.7 - 27Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B110
Dimensions with shrink disc
MSEMA☐☐Product080-32063-42
Dimensions426387[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
Lenze | V01-en_GB-04/20146.7 - 28
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B240
Dimensions with hollow shaft
MSEMA☐☐Product080-32063-42
Dimensions486447[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.7 - 29Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B240
Dimensions with solid shaft
MSEMA☐☐Product080-32063-42
Dimensions486447[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
Lenze | V01-en_GB-04/20146.7 - 30
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B240
Dimensions with shrink disc
MSEMA☐☐Product080-32063-42
Dimensions486447[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.7 - 31Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B450
Dimensions with hollow shaft
MSEMA☐☐Product080-32063-42
Dimensions493454[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
Lenze | V01-en_GB-04/20146.7 - 32
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B450
Dimensions with solid shaft
MSEMA☐☐Product080-32063-42
Dimensions493454[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
6.7 - 33Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Dimensions
g500-B450
Dimensions with shrink disc
MSEMA☐☐Product080-32063-42
Dimensions493454[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection
Lenze | V01-en_GB-04/20146.7 - 34
g500-B bevel geared motorsTechnical data
6.7
Weights
2-stage gearboxes
MSEMA☐☐080-32063-42
8.8[kg]m-B45g500 1710[kg]m-B110
2114[kg]m-B240
3-stage gearboxes
MSEMA☐☐080-32063-42
14[kg]m-B240g500
2417[kg]m-B450
6.7 - 35Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Surface and corrosion protection
Various surface coatings combined with other protective measuresensure that the geared motors operate reliably even at high air hu-
Foroptimumprotectionofgearedmotors against ambient conditions,the surface and corrosion protection system (OKS) offers tailor-madesolutions. midity, in outdoor installations or in the presence of atmospheric
impurities. Any colour from the RAL Classic collection can be chosenfor the top coat. The geared motors are also available unpainted (nosurface and corrosion protection).
MeasuresApplicationsSurface and corrosion protec-tion
OKS-G (primed)
•
•
2K PUR priming coat (grey)
Dependent on subsequenttop coat applied
• Zinc-coated screws• Rust-free breather elementsOptional measures• Stainless steel nameplate
OKS-S (small)
••
Surface coating as per corrosivity category C1 (in line with EN 12944-2)Standard applications
• Internal installation inheatedbuildings
• Zinc-coated screws
••
Air humidity up to 90%Rust-free breather elements
Optional measures• Stainless steel nameplate
OKS-M (medium)
•
•
Surface coating as per corrosivity category C2 (in line with EN 12944-2)
Internal installation in non-heated buildings
•
•
Zinc-coated screws
Covered, protected externalinstallation
• Rust-free breather elementsOptional measures
• Air humidity up to 95%• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)
OKS-L (large)
•
•
Surface coating as per corrosivity category C3 (in line with EN 12944-2)
External installation• Air humidity above 95%
•
•
Blower cover and B end shield additionally primed
Chemical industry plants•
•
Food industry
Cable glands with gaskets• Corrosion-resistant brake with cover ring, stainless friction plate, andchrome-plated armature plate (on request)
• All screws/screw plugs zinc-coated• Stainless breather elements• Threaded holes that are not used are closed by means of plastic plugsOptional measures• Sealed recesses on motor (on request)• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)• Additional priming coat on cast iron fan• Oil expansion tank and torque plates painted separately and suppliedloose
Lenze | V01-en_GB-04/20146.7 - 36
g500-B bevel geared motorsTechnical data
6.7
Surface and corrosion protection
Structure of surface coating
ColourSurface coatingCorrosivity categorySurface and corrosion protec-tion
StructureDIN EN ISO 12944-2
Dipping primed gearboxWithout OKS(uncoated)
Dipping primed gearbox2K PUR priming coat
OKS-G (primed)
Standard: RAL 7012Optional: RAL Classic
Dipping primed gearbox2K-PUR top coat
C1OKS-S (small)
Dipping primed gearbox2K PUR priming coat
C2OKS-M (medium)
C3OKS-L (large) 2K-PUR top coat
6.7 - 37Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Lenze | V01-en_GB-04/20146.7 - 38
g500-B bevel geared motorsTechnical data
6.7
6.7 - 39Lenze | V01-en_GB-04/2014
g500-B bevel geared motorsTechnical data
6.7
Lenze | V01-en_GB-04/20146.7 - 40
g500-B bevel geared motorsTechnical data
6.7
g500-B bevelgearboxes45 to 450 Nm
Gearboxes
6.7 - 5List of abbreviationsGeneral information
6.7 - 6Product information
6.7 - 7Equipment
6.7 - 8The gearbox kit
6.7 - 10Functions and features
6.7 - 11Lubricants
6.7 - 12Ventilation
6.7 - 15Permissible radial and axial forces at outputTechnical data
6.7 - 17Moments of inertia
6.7 - 19Additional weights for gearboxes
6.7 - 21Torque plateAccessories
6.7 - 26Shaft cover
g500-B bevel gearboxContents
6.7
g500-B bevel gearboxContents
6.7
List of abbreviations
Max. axial force[N]Fax,maxMax. radial force[N]Frad,maxRatioiMoment of inertia[kgcm²]JMass[kg]m
6.7 - 5Lenze | V02-en_GB-06/2014
g500-B bevel gearboxGeneral information
6.7
Product information
VersionsTheefficient bevel gearboxes featurehigh reliable radial forces, closelystepped gear reductions and a low backlash. They are available in 2-pole and 3-pole design with a torque up to 450 Nm and a ratio of upto i= 360.
• High-efficient right-angle gearbox in a compact design for space-saving installation
• Standardised shaft and flange dimensions for an easy machineintegration
• Low backlash and high torsional stiffness provide for exact resultsin positioning applications
The product name
ProductRated torque [Nm]DesignProduct rangeGearbox type
g500-B4545
B-g500Bevel gearboxg500-B110110
g500-B240240
g500-B450450
Lenze | V02-en_GB-06/20146.7 - 6
g500-B bevel gearboxGeneral information
6.7
Equipment
Overview
The equipment includes all the options available as standard and allthe built-on accessories of the product.
at foot
Torque plate
At threaded pitch circle
Torque plate
(depending on the
mounting position)
Oil drain plug
(depending on the
mounting position)
Oil filler plug
(depending on the
mounting position)
Ventilation
(depending on the
mounting position)
Oil control plug
Foot
Housing version
Threaded pitch circle with centering
Flange with through holes
Housing version
Hollow shaft without keyway
Solid shaft with featerkey
Hollow shaft with shrink disc
Output shaft
6.7 - 7Lenze | V02-en_GB-06/2014
g500-B bevel gearboxGeneral information
6.7
The gearbox kit
Gearbox details
Product
g500-B450g500-B240g500-B110g500-B45Driven shaft
Solid shaft without keyway[mm]
30x6020x40Solid shaft with featherkey[mm]
35/4030/3520/2518/20Hollowshaftwith keyway [mm]
3530/3520Hollow shaft with shrink disc[mm]
StandardDesignstainless steel
StandardGasketFPM (Viton)
StandardBearing
Not enclosedFitting greaseEnclosed
Housing
With footHousing versionWith foot and centering
Output flange
200160/200120/160110/120flange diameter [mm]Lubricant
CLP 460 1)TypeCLP HC 320CLP HC 220
CLP HC 220 USDA H1
Without inspectionWithout inspectionOil-level inspectionWith inspection
Standardmounting posi-tion: Mounted
WithoutBreather element
Combinedmountingpos-ition: loosely enclosed
Backlash
StandardBacklashAccessories
At footAt threaded pitch circleAt threaded pitch circleRubber buffersTorque plateAt footAt threaded pitch circle
Hollow shaftShaft coverShrink disc: Rotating coverShrink disc: Fixed cover
Not suitable for geared servo motors.1)
ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.
Lenze | V02-en_GB-06/20146.7 - 8
g500-B bevel gearboxGeneral information
6.7
The gearbox kit
Gearbox details
Solid shaft
Hollow shaft
Hollow shaft with shrink disc
Accessories
6.7 - 9Lenze | V02-en_GB-06/2014
g500-B bevel gearboxGeneral information
6.7
Functions and features
Product
g500-B450g500-B240g500-B110g500-B45Housing
CuboidDesign
AluminiumMaterialSolid shaft
with keyway to DIN 6885Design
Shaft diameter ≤ 50 mm: k6ToleranceShaft diameter > 50 mm: m6
Tempered steel C45MaterialNirosta X46Cr13
Hollow shaft
With keywayDesignWithout keyway (for shrink disc)
Bore H7Tolerance
Tempered steel C45MaterialNirosta X46Cr13
Toothed parts
Ground tooth flanksDesignOptimised tooth flank geometry
Case-hardened steelMaterialShaft-hub joint
1st and 2nd step: Force-fit3rd step: positive-fit
Shaft sealing rings
With dust lipDesign
NB / FPMaterialBearing
Ball bearing / tapered-roller bearing depending on size and designDesignLubricants
Standard: mineral oilOptional: synthetic oil 1)
Corresponding to mounting position (see nameplate)QuantitiesMechanical efficiency
0.962-stage gearboxes [ηc=1]0.953-stage gearboxes [ηc=1]
Standard for geared servo motors.1)
Direction of rotation
3-stage gearbox B2402-stage gearboxes B45 ... B2403-stage gearbox B450
Lenze | V02-en_GB-06/20146.7 - 10
g500-B bevel gearboxGeneral information
6.7
Lubricants
Lenze gearboxes and gearedmotors are ready for operation on deliv-ery and are filled with lubricants specific to both the drive and thedesign. The mounting position and design specified in the order arekey factors in choosing the volume of lubricant.
The lubricants listed in the lubricant table are approved for use inLenze drives.
Lubricant table
Mode
CLP HC 220CLP HC 320CLP 460USDA H1-20 … +40-25 … +500 … +40Ambient temperature [°C]
Synthetic-based oil (synthetic hydrocarbon / poly-alpha-olefin oil)Mineral based oil with additivesSpecification16000 operating hours25000 operating hours16000 operating hoursChanging interval
not later than after three years (oiltemperature 70 to 80 °C)
not later than after three years (oiltemperature 70 to 80 °C)
not later than after three years (oiltemperature 70 to 80 °C)
bremer & leguilFuchs RenolinFuchs RenolinFuchsCassida Fluid GL 220Unisyn CLP 320CLP 460
KlüberoilKlübersynthKlüberoilKlüber4 UH1-220 NGEM4-320 NGEM1-460 N
Shell OmalaShell OmalaShellS4 GX HD 320S2 G 460
ƒ Please contact your Lenze sales office if you are operating atambient temperatures in areas up to< -20 °C bzw. > or up to+40°C.
Shaft sealing rings
By default, the gearboxes come with NBR shaft sealing rings at theoutput end. At high speed and unfavourable ambient conditions ashigh temperature, reduced circulation of air etc., Lenze recommendsthe use of Viton shaft sealing rings.
Please consider this in your order.
6.7 - 11Lenze | V02-en_GB-06/2014
g500-B bevel gearboxGeneral information
6.7
Ventilation
Non-ventilated gearboxes
No ventilation is required for gearboxes g500-B45 to B240.
Ventilated gearboxes
The g500-B450 gearbox is supplied with a breather element asstandard.
Gearboxes in combined mounting position
To reduce the number of different versions, the gearboxes can alsobe ordered with combined mounting positions.Depending on the gearbox in question, the following combinationsare available:• g500-B45 in combined mounting position ABCDEF• g500-B110 ... B450 in combined mounting position AEFThe breather elements are supplied loose.
Lenze | V02-en_GB-06/20146.7 - 12
g500-B bevel gearboxGeneral information
6.7
Ventilation
g500-B240
ƒ A ... Fmounting position
MaintenanceMaintenance operations
7
EN
29Lenze • MA 12.0014 • 1.0
Breather position, oil filling screw and drain plug
Gearbox g500-B240
A B
+ +
+ +
C D
+ +
+ +
E F
+
+
Filler Drain
Breather element Check
The shown oil bores are optional for gearbox size g500-B240!
6.7 - 13Lenze | V02-en_GB-06/2014
g500-B bevel gearboxGeneral information
6.7
Ventilation
g500-B450
ƒ A ... Fmounting position
MaintenanceMaintenance operations
7
EN
30 Lenze ¯ MA 12.0014 ¯ 1.0
Gearbox g500−B450
A B
+
+
C D
++
+ +
E F
+ +
Filler Drain
Breather element Check
Lenze | V02-en_GB-06/20146.7 - 14
g500-B bevel gearboxGeneral information
6.7
Permissible radial and axial forces at output
Permissible axial forcePermissible radial force
If there is no radial force, the maximum permissible axial force is 50% of the table value F rad,max
Frad,perm = fw x Frad,max
ƒ If Frad and Fax ≠ 0, please contact Lenze.
Application of forces
Fax
Frad Frad
Fax
l x l
x
Additional load factor fw at output shaft
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
1.4
1.2
1
0.8
0.6
0.4
x/l
fw
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
1.4
1.2
1
0.8
0.6
0.4
x/l
fw
g500-B45 ... 240 g500-B450
——— Solid shaft——— Solid shaft with flange— ּ — Hollow shaft
6.7 - 15Lenze | V02-en_GB-06/2014
g500-B bevel gearboxTechnical data
6.7
Permissible radial and axial forces at output
In case of different operating conditions, considerably higher forcescan be transmitted. Please contact Lenze.
The values given in the table refer to the center shaft end force applic-ationpoint andareminimumvalues calculated according to themostunfavourable conditions (force applicationangle,mountingposition,direction of rotation). The valueswere calculated for themotor/gear-box combination with a load capacity of c= 1.3 and an input speedof 1400 rpm.
ƒ If the torque is transmitted via the flange face, max 50 % of theradial force Frad,max are permissible.
ƒ Neither radial nor axial forces are permissible for thehollow shaftwith shrink disc.
n2 [r/min]Product
≤162540631001602504006301000
Max. radial force, Hollow shaft
Frad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,max
[N][N][N][N][N][N][N][N][N][N]
300030003000300030002800250022001200900g500-B45
3600360036003600360033003000255022001000g500-B110
7800780078007400620051004500380022501500g500-B240
9000900090007000550052005200500038003000g500-B450
Max. radial force, Solid shaft without flange
Frad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,max
[N][N][N][N][N][N][N][N][N][N]
300030003000300028002400210018001200900g500-B45
3000300030003000300027002500210018001000g500-B110
6500650065006000500045003600300023501500g500-B240
7800780078007200600051004200360028001800g500-B450
Max. radial force, Solid shaft with flange
Frad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,max
[N][N][N][N][N][N][N][N][N][N]
300030003000300028002400210018001200900g500-B45
3000300030003000300027002500210018001000g500-B110
6500650065006500650065006000520036002400g500-B240
7800780078007800750070006200550040003000g500-B450
Lenze | V02-en_GB-06/20146.7 - 16
g500-B bevel gearboxTechnical data
6.7
Moments of inertia
ƒ Themoments of inertia relate to the drive shaft of the gearbox.ƒ The totalmoment of inertia is calculated by adding the values of
the gearbox, motor and accessories.
2-stage gearboxes
Moment of inertiaRatioProductMoment of inertiaRatioProduct
Ji Ji
[kgcm²][kgcm²]
0.310.28
5.4116.222
g500-B45
2.971.74
3.5654.889
g500-B240
1.156.2570.207.1111.676.8830.188.1781.517.8170.139.1011.059.4400.1210.4660.9710.7200.08611.6400.7312.0810.07913.3860.6813.7190.05915.1110.5915.0080.05517.3780.4516.8570.03819.3650.4219.1430.05422.2700.3420.6500.02525.0510.3223.4500.02328.8080.2126.8780.01632.5930.2030.5220.01537.4810.1533.4330.01042.2220.1537.9670.00948.5560.09643.2670.00653.8890.09249.1330.00661.9720.07052.5100.79
0.705.1855.963
g500-B110
0.0670.045
59.63067.1130.487.111
0.04376.2130.430.32
8.1789.101
0.2910.4660.2611.4490.1912.6980.1814.6030.1415.5560.1317.8890.09519.5560.08822.4890.06325.1850.06028.9630.04131.9190.03936.7070.07237.4000.02840.0000.02746.0000.05048.1670.01752.6980.01660.6030.03361.0450.02376.5000.014100.786
6.7 - 17Lenze | V02-en_GB-06/2014
g500-B bevel gearboxTechnical data
6.7
Moments of inertia
3-stage gearboxes
Moment of inertiaRatioProductMoment of inertiaRatioProduct
Ji Ji
[kgcm²][kgcm²]
0.0930.091
68.45977.741
g500-B240
4.362.48
5.0026.860
g500-B450
0.06287.563 3.219.3150.06199.437 3.0610.3280.044113.673 1.8712.7750.043129.087 1.7914.1650.030145.674 1.2316.3490.030165.426 1.0517.8850.021188.442 1.0119.8310.020213.994 0.7022.8130.014245.178 0.6825.2940.014278.422 0.5127.9450.003317.617 0.4930.9850.003360.683 0.31
0.3036.37340.330
0.2245.2450.2150.1670.4756.1540.4762.2620.3668.7880.3676.2710.2289.5340.2299.2740.16111.3720.16123.4870.10144.1280.099159.8070.073174.9190.072193.9480.046223.5630.046247.882
Lenze | V02-en_GB-06/20146.7 - 18
g500-B bevel gearboxTechnical data
6.7
Additional weights for gearboxes
Product
g500-B450g500-B240g500-B110g500-B45Mass
1.31.40.50.4[kg]mSolid shaft
0.60.70.20.2[kg]mShrink disc
0.90.70.40.3[kg]mFlange
6.7 - 19Lenze | V02-en_GB-06/2014
g500-B bevel gearboxTechnical data
6.7
Lenze | V02-en_GB-06/20146.7 - 20
g500-B bevel gearboxGeneral information
6.7
Torque plate
Torque support is usually effected by means of the foot or flange.Another simplepossibility is providedby theattachable torqueplates.Here, torque support is implemented solely via one point, which,amongother things, is suitable for shaft-mountedgearboxes. Suppliedrubberbuffers provide formountingwithminimumstress andabsorblight shocks.The torque plates are available in two designs, for mounting on theavailable threaded pitch circle, or for the gearbox foot.
In addition, torque support for the g500-B45 gearbox can be effectedvia the holding fixture of the housing, which is integrated on bothsides, by means of a rubber buffer.The rubber buffers can be ordered optionally.
6.7 - 21Lenze | V02-en_GB-06/2014
g500-B bevel gearboxAccessories
6.7
Torque plate
Torque plate on threaded pitch circle
MassDimensionsProduct
mk6p9p8Dda9a8a4[kg][mm][mm][mm][mm][mm][mm][mm][mm]
0.309.042.011520.08.08.010012.0g500-B45
0.5011.054.012825.010.09.011013.0g500-B110
Lenze | V02-en_GB-06/20146.7 - 22
g500-B bevel gearboxAccessories
6.7
Torque plate
Torque plate on threaded pitch circle
MassDimensionsProduct
mk6Ddb4a9a8a7a4[kg][mm][mm][mm][mm][mm][mm][mm][mm]
1.3015.045.016.038.527.516023.534.0-
g500-B240
6.7 - 23Lenze | V02-en_GB-06/2014
g500-B bevel gearboxAccessories
6.7
Torque plate
Torque plate at housing foot
g500-B240
g500-B450
MassProduct
m
[kg]
2.40g500-B240
1.10g500-B450
Lenze | V02-en_GB-06/20146.7 - 24
g500-B bevel gearboxAccessories
6.7
Torque plate
Rubber buffer for torque plate
g500-B45
6.7 - 25Lenze | V02-en_GB-06/2014
g500-B bevel gearboxAccessories
6.7
Shaft cover
Hoseproof hollow shaft cover
The cover protects the hollow shaft fromobjects falling in. It is sealedby a flat gasket between cover and housing. Thus, the hollow shaftis protected from dust and water jets.
The cover is loosely enclosed and can be mounted on both sides ofthe hollow shaft bore.
MassDimensionsProduct
mk11[kg][mm]
0.05055.0g500-B45
0.05065.0g500-B110
0.1075.0g500-B240
0.1579.5g500-B450
Lenze | V02-en_GB-06/20146.7 - 26
g500-B bevel gearboxAccessories
6.7
Shaft cover
Shrink disc cover
The cover is provided for the shrink disc to be protected from contact.
MassDimensionsProduct
mk11g3[kg][mm][mm]
0.05087.565.0g500-B45
0.05097.579.0g500-B110
0.05011190.0g500-B240
0.05010890.0g500-B450
6.7 - 27Lenze | V02-en_GB-06/2014
g500-B bevel gearboxAccessories
6.7
Lenze | V02-en_GB-06/20146.7 - 28
g500-B bevel gearboxAccessories
6.7
m300 Lenze SmartMotor1.75 and 5.0 Nm
Motors
6.11 - 4List of abbreviationsGeneral information
6.11 - 5Product key
6.11 - 6Product information
6.11 - 7Equipment
6.11 - 8Easy setting
6.11 - 9Smooth, soft starts and stops
6.11 - 10Installation topologies
6.11 - 11Functions and features
6.11 - 13Standards and operating conditionsTechnical data
6.11 - 14Rated data
6.11 - 15Permissible radial and axial forces
6.11 - 16Dimensions
6.11 - 22Surface and corrosion protection
6.11 - 23Motor connectionAccessories
6.11 - 24Connections via plug connectors
6.11 - 24Connections via cable glands
6.11 - 25Spring-applied brakes
6.11 - 29Brake resistors
6.11 - 29NFC adapter
6.11 - 29Nuts for QUICKON connection
6.11 - 30Easy setting
m300 Lenze Smart MotorContents
6.11
List of abbreviations
Max. mains voltage[V]UmaxEfficiency[%]η100 %Efficiency[%]η75 % Min. mains voltage[V]Umin
Rated voltage[V]UN, ΔEfficiency[%]η50 %Power factorcos ϕ Rated voltage[V]UN, YRated current[A]INMax. current consumption[A]ImaxMoment of inertia[kgcm²]JMass[kg]mStarting torque[Nm]MaStalling torque[Nm]MbMax. torque[Nm]MmaxRated torque[Nm]MNRated speed[r/min]nNRated power[kW]PNMax. power input[kW]Pmax
Communauté EuropéenneCECanadian Standards AssociationCSADeutsches Institut für Normung e.V.DINElectromagnetic compatibilityEMCEuropean standardENInternational Electrotechnical CommissionIECInternational Mounting CodeIMInternational Protection CodeIPNational Electrical Manufacturers AssociationNEMAUnderwriters Laboratory Listed ProductULUnderwriters Laboratory Recognized ProductURVerband deutscher Elektrotechniker (Association ofGerman Electrical Engineers)
VDE
China Compulsory CertificateCCCCertificate for Russian FederationGOSTCombined certification marks of UL for the USA andCanada
cURus
Certificate for UkraineUkrSEPRO
Lenze | V02-en_GB-06/20146.11 - 4
m300 Lenze Smart MotorGeneral information
6.11
Product key
M M A
E
X X
-
S 2 C
U
3
B R
Internal key
With brake
Without built-on
accessories
CCC
UL/CSA
CE4-pole
ApprovalNumber of
pole pairs
Lenze
Smart
Motor
Built-on
accessories
With integral fan
Motor type
(Example: 063-4)
Frame size
6.11 - 5Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorGeneral information
6.11
Product information
New freedom in motion for engineers.The Lenze SmartMotor reduces thenumber of different drive versionsby up to 70%. Without contactor or starter, fixed speeds can be setatwill and there aremany integrated functions formaterials handlingapplications. The Lenze Smart Motor also meets the strictest energyefficiency requirements and can be operated very conveniently usinga smartphone.Highlights• Freely adjustable speed reduces the number of different versions• Integrated soft-start functionality• Less wiring thanks to electronic contactor and motor protectionfunction
• Exceptional energy efficiency• Canbeoperatedwith anNFC-capable smartphoneusing the Lenzeapp
g500 helical gearbox with Lenze Smart Motor• Optional brake control for low-wear brake control
Reducing the number of different drive versions with ease
In the past, different output speeds (e.g. for various conveyor speeds)were achieved through use of different gearbox ratios or, in the caseof extreme differences, via the number of pole pairs in the motors.This led to a large number of different motors being required.The Lenze Smart Motor has completely changed this. Thanks to theability to freely adjust the motor speed in a range from 500 to 2,600rpm, various speeds cannowbehandled safely and reliablyusing justa singlemotor. This significantly reduces the timeandcosts associatedwith dimensioning, selecting specific units, procurement and ware-housing.
MSEMA☐☐063-42
8
7
6
5
4
3
2
1
00 500 1000 1500 2000 2500 3000
[r/min]
[Nm
]
MSEMA☐☐080-32
25
20
15
10
5
00 500 1000 1500 2000 2500 3000
[r/min]
[Nm
]
——— Max. torque——— rated torque
Lenze | V02-en_GB-06/20146.11 - 6
m300 Lenze Smart MotorGeneral information
6.11
Equipment
The equipment includes all the options available as standard and allthe built-on accessories of the product.
Connection
External brake resistor
Speed setting
via smartphone
via PC using the NFC adapter
M12 connector
Control connection
In the terminal box or via
QUICKON connector
Motor connection
Foot (B3)
Flange (B5) with through holes
Flange (B14) with threaded holes
Geared motor with g500 gearboxes
Design
Internal brake resistor
Standard
LongLife
Manual release lever
Spring-applied brake
Integral fan
Cooling
6.11 - 7Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorGeneral information
6.11
Easy setting
Adapting the Lenze Smart Motor to the application and performingdiagnostics both take place using NFC (near field communication)technology. Thedrive canbe setupquickly andeasilywithoutopeningthe terminal box, without voltage supply and without complex ad-dressing.The only tool that is required for this is an NFC-capable Androidsmartphone or the Lenze NFC Adapter for PCs. The data can then bereadandwrittenwhile the system isdeenergised–of course includingpassword protection.
Data that can be set:• Data record name(e.g. the designation of the drive in your documentation)
• Speed and direction of rotation 1 (can also be controlled withoutdigital inputs)
• Speed and direction of rotation 2-5 (can be controlled using digitalinputs)
• Acceleration time• Deceleration time• Energy saving function Setting via smartphone
Data that can be read:• Identification data(Lenze material and serial number, type designation, softwareversion)
• Error messages• Operating and activation hours
Setting via smartphone
The Lenze Smart Motor can be set up using an Android smartphone.The corresponding app (available in both German and English) canbe ordered via www.Lenze.com or downloaded via the Google Store.The data records created are also easy to archive on the smartphone,fromwhere they can then be reloaded to the Lenze Smart Motor forrepeat applications.
Setting via PC
The Lenze SmartMotor canbe set upusing the EASY Starter engineer-ing tool (extended version, software licence "EASY Advanced" or "En-gineer HighLevel" required). The software can easily be downloadedvia www.Lenze.com. Since the settings are very easy and clearlystructured, the Lenze Smart Motor also uses a basic dialog that canbe called up directly via the navigator. The corresponding button islocated directly in the navigation bar. Just like other product settings,the parameter values can be archived here.
Lenze | V02-en_GB-06/20146.11 - 8
m300 Lenze Smart MotorGeneral information
6.11
Smooth, soft starts and stops
An acceleration ramp and - in contrast with conventional starters - adeceleration ramp can also be set on the Lenze Smart Motor. Thisguaranteesdefined, jerk-freehandlingof thematerial being transpor-ted.
Worldwide and efficientContactor and motor protection functionality integrated
The Lenze Smart Motor already complies with the strictest energyefficiency requirements of the future.Many conveyor systems require
The Lenze Smart Motor can be started and stopped using digital in-puts. It is also possible to switch between different speeds and direc-
a high level of starting torque, but only a low level of continuoustions of rotation. Up to 5 different speeds (e.g. creep speed andtorque. With its 4-fold overload capacity, the Lenze Smart Motor isstandard speed in both directions, as well as stop) can therefore bethe ideal solution here. If very little torque is required in the partialhandled with just a single motor. Reversing contactor and pole
switchovers are then a thing of the past. load operational range, the integrated energy saving function isautomatically activated and then optimises energy consumption.In addition to this, external motor protection devices are no longer
required, as temperature, short circuit, earth fault and phase faultmonitors are all already integrated.
The drive can be used worldwide in all three-phase mains systemswith 400 up to 480 V supply voltage and 50 up to 60 Hz.
Easy installation
Alongside the power connection directly in the terminal box, theLenze Smart Motor offers a particularly intelligent connection tech-nology as an option – Phoenix Contact QUICKON. This allows theelectrical installation to be completed in under aminutewithout theneed for any special tools.Thedigital inputs andoutputs are connected to standard commercialM12 sockets by default.As such, already existing signal cables can still be used inmany cases.
The m300 Lenze Smart Motor in the field of horizontal materials handling
6.11 - 9Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorGeneral information
6.11
Installation topologies
Full flexibility – Simply go with the system of your choice:
Fieldbus connectionEnergy distribution
Alongsidedirect connectionof the LenzeSmartMotor's digital inputsandoutputs to a PLC, the control signals canbe connected to virtually
Almost any standard commercial energy distribution system can beused with the stub on the Lenze Smart Motor.
any fieldbus using standard commercial decentralised I/O modules.The sensor signals of your conveyor line can also be integrated intothe fieldbus in this way.
Topology - decentrally controlled using field distributorsTopology - centrally controlled via controllers
Lenze | V02-en_GB-06/20146.11 - 10
m300 Lenze Smart MotorGeneral information
6.11
Functions and features
Size
080063MotorDesign
B3B5B14
Direct gearbox attachmentShaft journal
19 x 4011 x 23[mm]d x lSpring-applied brake
Standard or LongLife designDesignWith manual release lever
Monitoring and protectivemeasures
Short circuit (limited), error acknowledgement is requiredEarth fault (limited), error acknowledgement is required
OvervoltageOvercurrent
Motor overtemperatureMains phase failure
Protection for cyclical mains switchingMotor stalling
Motor connection
Terminal boxPower connectionQUICKON-connector
M12 connectorControl connectionShaft bearings
Standard motors (B3, B5, B14): side BPosition of the locating bearingMotors for gearbox direct mounting: side A
Deep-groove ball bearing with high-temperature resistant grease, 2 sealing discs or cover platesBearing typeColour
Not coatedPrimed
Paint in various corrosion-protection designs in accordance with RAL coloursFurther options
Brake resistor
6.11 - 11Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorGeneral information
6.11
Lenze | V02-en_GB-06/20146.11 - 12
m300 Lenze Smart MotorGeneral information
6.11
Standards and operating conditions
Mode
m300 Lenze Smart MotorProductConformity
Low-Voltage DirectiveCE
2006/95/EC
TP TC 004/2011 (TR CEACTP TC 020/2011 (TR C
Approval
GB Standard 12350-2009CCC
UL 61800-5-1UL/CSACSA 22.2 No. 274
Industrial Control Equipment, Lenze File No. E132659Enclosure
IP55 1)EN 60529Climatic conditions
1K3 (temperature: -30 °C ... +60 °C)Storage (EN 60721-3-1)
2K3 (temperature: -30 °C ... +70 °C)Transport (EN 60721-3-2)
3K3 (temperatureOperation (EN 60721-3-3)3K3 (temperature: -30 °C ... -10 °C) for deep-freeze applica-
tionsSite altitude
4000[m]HmaxAmsl
5.00[%/1000 m]Current derating at over 1000 mVibration resistance
2M2Transport (EN 60721-3-2)
3M4Operation (EN 60721-3-3)Vibrational severity
AIEC/EN 60034-14
Mode
m300 Lenze Smart MotorProductSupply form
Systems with earthed star point (TN and TT systems)Noise immunity
Category C2EN 61800-3Insulation resistance
Overvoltage category IIIEN 61800-5-1Above 2000 m amsl overvoltage category II
Degree of pollution
2EN 61800-5-1Protective insulation of control circuits
Safe mains isolation: double/reinforced insulationEN 61800-5-1for digital inputs and outputs
Operation on public supply systems
The devices are designed for the use in industrial environ-ments. If they areusedonpublic systems,measures to reduce
EN 61000-3-2/EN 61000-3-12
the expected emission of radio interferences are to be imple-mented. The machine/systemmanufacturer is responsiblefor compliance with the requirements for the machine/sys-
tem!
Types with deviating degrees of protection:1)
IP55 with brake (IP54 with manual release lever)
6.11 - 13Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Rated data
Product key
MSEMA☐☐080-32MSEMA☐☐063-42Rated torque
5.001.75[Nm]MNStarting torque
20.07.00[Nm]MaSetting range
-2600 ... -500 / 0 / 500 ... 2600[r/min]n1Rated current
2.80 1)1.00 1)[A]IN2.30 2)0.80 2)
Rated power
1.360.47[kW]PNPower factor
0.99cos ϕEfficiency
73.065.0[%]η75 %Partial load
74.066.0[%]η100 %Full loadMoment of inertia
[kgcm²]JMass
12.55.90[kg]mMains voltage
3 AC 400 ... 480[V]UAC
400 V1)
480 V2)
Lenze | V02-en_GB-06/20146.11 - 14
m300 Lenze Smart MotorTechnical data
6.11
Permissible radial and axial forces
ƒ Forces at an average speed of 2,000 rpm.
Application of forces
Application of force at l/2
Bearing service life L1050000 h30000 h20000 h10000 h
Fax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-Frad[N][N][N][N][N][N][N][N][N][N][N][N]
70-370350120-430410180-480470300-600600063
140-650570250-760670350-860770580-1090960080
Application of force at l
Bearing service life L1050000 h30000 h20000 h10000 h
Fax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-Frad[N][N][N][N][N][N][N][N][N][N][N][N]
70-370300120-430320180-480370300-600400063
140-650520250-760610350-860700580-1090880080
ƒ The values for the bearing service life L10 refer to an averagespeed of 2000 r/min. Depending on the ambient temperatures,the service life of the bearings is also reduced by the grease life-time.
ƒ Data for axial forces relate to themaximum radial forcewith thecorresponding bearing service life.
6.11 - 15Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐063-42
Design B3
Motor type
MSEMABR
Dimensions
40.0[mm]Δ LLength of motor options
Lenze | V02-en_GB-06/20146.11 - 16
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐063-42
Design B5
Motor type
MSEMABR
Dimensions
40.0[mm]Δ LLength of motor options
6.11 - 17Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐063-42
Design B14
Motor type
MSEMABR
Dimensions
40.0[mm]Δ LLength of motor options
Lenze | V02-en_GB-06/20146.11 - 18
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐080-32
Design B3
Motor type
MSEMABR
Dimensions
73.0[mm]Δ LLength of motor options
6.11 - 19Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐080-32
Design B5
Motor type
MSEMABR
Dimensions
73.0[mm]Δ LLength of motor options
Lenze | V02-en_GB-06/20146.11 - 20
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐080-32
Design B14
Motor type
MSEMABR
Dimensions
73.0[mm]Δ LLength of motor options
6.11 - 21Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Surface and corrosion protection
Various surface coatings ensure that themotors operate reliably evenat high air humidity, in outdoor installation or in the presence of at-
For optimum protection of three-phase AC motors against ambientconditions, the surface and corrosion protection system (OKS) offerstailor-made solutions. mospheric impurities. Any colour from the RAL Classic collection can
be chosen for the top coat. The three-phase AC motors are alsoavailable unpainted (no surface and corrosion protection).
MeasuresApplicationsSurface and corrosion protec-tion systemOKS-G(primed)
•• 2K PUR priming coat (grey)Dependent on subsequent top coat applied
OKS-S(small)
••
Surface coating as per corrosivity category C1 (inline with EN 12944-2)
Standard applications• Internal installation in heated buildings• Air humidity up to 90%
OKS-M(medium)
••
Surface coating as per corrosivity category C2 (inline with EN 12944-2)
Internal installation in non-heated buildings• Covered, protected external installation• Air humidity up to 95%
OKS-L(high)
•
•
Surface coating as per corrosivity category C3 (inline with EN 12944-2)
External installation• Air humidity above 95%
• Blower cover andB end shield additionally primed
• Chemical industry plants•
•
Food industry
Screws zinc-coated• Cable glands with gaskets• Corrosion-resistant brakewith cover ring, stainlessfriction plate, and chrome-plated armature plate(on request)
Optional measures:• Motor recesses sealed off (on request)
Structure of surface coating
ColourSurface coatingCorrosivity categorySurface and corrosion protec-tion system
StructureDIN EN ISO 12944-2
Without OKS(uncoated)
2K PUR priming coatOKS-G(primed)
Standard: RAL 7012Optional: RAL Classic
2K-PUR top coatC1OKS-S(small)
2K PUR priming coat2K-PUR top coat
C2OKS-M(medium)
C3OKS-L(high)
Lenze | V02-en_GB-06/20146.11 - 22
m300 Lenze Smart MotorTechnical data
6.11
Motor connection
Lenze Smart Motor control connection and power connection
Terminal box
The Lenze Smart Motor can be connected via basic plug connectors(QUICKON for power connection, M12 for control connections). Thepower connection can alternatively be established in the terminalbox via screw connections using cable glands. The connections havebeen kept easily accessible from the fan side.
Top view of Lenze Smart Motor with plug connections
6.11 - 23Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
6.11
Connections via plug connectors
It is possible to change over between different speeds and directionsof rotation by means of the digital inputs of the twoM12 control
QUICKON plug-in connectors are used for the power connection.These plug-in connectors enable quick and clean connection of the
terminals. Up to5different speed states (e.g. creep speedandnormalmotors. The systemasawhole is easy to cablebymeansof a connect-speed in both directions as well as Stop) can therefore be chosen. Ining cable with QUICKON nuts. The different QUICKON nuts are
available as accessories. addition, the operating state is reported via a digital output. Theseterminals are taken out via twoM12 connectors.
Power connection X3 with QUICKON connector
Pin assignment
MeaningDesignationContact
1
2
3
PE
Mains connection phase L1L11
Mains connection phase L2L22
Mains connection phase L3L33
PE conductorPE4
Control connection X1 with M12 connector
Pin assignment
MeaningDesignationContact
n.c.1
Digital input 1DI22
Digital input groundGND-I3
Digital input 2DI14
Control connection X2 with M12 connector
Pin assignment
MeaningDesignationContact
24 V supply (DO1 supply)24 V1
Digital input 3 (reference X1;3 = GND-I)DI32
Digital output groundGND-O3
Digital output 1DO14
Connections via cable glands
Cable glands are provided for the connections. The connectionsthemselves are then accessible in the terminal box. The followingscrewed connections are available: :• M25x1,5 mm 2 for the mains cable• M25x2,5 mm 2 for the mains cable with pin-end connector• M12x1,5 mm 2 for the ext. brake resistor
Lenze | V02-en_GB-06/20146.11 - 24
m300 Lenze Smart MotorAccessories
6.11
Spring-applied brakes
The Lenze SmartMotors canbeequippedwith a spring-appliedbrake.This is activated after the supply voltage is shut down (closed-circuitprinciple). For applications with very high switching rates, a LongLifeversionof thebrakewith strengthenedbrakingmechanics is available.
Features
ControlVersions• Via internal electronics• Standard
- 1 x 106 repeating switching cycles • Holding brake, active when deenergised- 1 x 106 reversing switching cycles
Enclosure• LongLife- 10 x 106 repeating switching cycles • IP55 without manual release- 15 x 106 reversing switching cycles • IP54 with manual release
Friction lining• Asbestos-free, low-wear
Options• Manual release
Assignment of 4-pole motors and brakes
Design
LongLifeStandard
Rated torqueSizeRated torqueSizeMotor frame size
BrakeBrake
MkMk
[Nm][Nm]
4.00064.0006063-42
8.00088.0008080-32
6.11 - 25Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
6.11
Spring-applied brakes
Permissible friction energy
Q =Switching energy per switching cycleSh =Operating frequencyBrake size = 06 to 25
Lenze | V02-en_GB-06/20146.11 - 26
m300 Lenze Smart MotorAccessories
6.11
Spring-applied brakes
Rated data with standard braking torque
Size
0806Power input
0.0250.020[kW]PinBraking torque
8.004.00[Nm]MB100
7.203.70[Nm]MB1000
7.003.60[Nm]MB1200
6.803.50[Nm]MB1500
6.703.40[Nm]MB1800
6.303.20[Nm]MB2600Maximum switching energy
7.503.00[KJ]QE100
7.503.00[KJ]QE1000
7.503.00[KJ]QE1200
7.503.00[KJ]QE1500
7.503.00[KJ]QE1800
7.503.00[KJ]QE2600Transition operating frequency
50.079.0[1/h]ShüMoment of inertia
0.0610.015[kgcm²]JMass
1.500.90[kg]m
6.11 - 27Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
6.11
Spring-applied brakes
Manual release lever
Brake
d12h5Δ kk5[mm][mm][mm][mm]
13.01072917806063
13.01162722408080
ƒ Not possible for manual release lever and terminal box to be insame position!
Lenze | V02-en_GB-06/20146.11 - 28
m300 Lenze Smart MotorAccessories
6.11
Brake resistors
The Lenze SmartMotor can be braked using ramp guidance. If a largeamount of regenerative energy occurs during this process, it needsto be taken up by a brake resistor. Alongside the optional internalbrake resistor, a larger external brake resistor can also be connectedto the X5 terminals. These resistors comply with the IP65 degree ofprotection.
Brake resistor
MassDimensionsThermal capa-city
Rated powerRated resistanceProduct key
Brake resistorMotor
mh x b x tCthPNRN[kg][mm][KWs][kW][Ω]
1.30222 x 124 x 12222.5150470ERBS470R150WMSEMA☐☐063-42MSEMA☐☐080-32
NFC adapter
The settingsof the LenzeSmartMotor canbe specified/adjustedusinga smartphone or a PC. If the settings are to be made using a PC, thisis performed using the EASY Starter engineering tool (extended ver-sion, software licence "EASY Advanced" or "Engineer HighLevel" re-quired). Communication with the motor takes place via an NFC ad-apter. The connection to the PC is established via the USB interface.
NFC adapter
Product keyFeaturesMode
EZAETF001
Input-side voltage supply via USB connection onPC
NFC adapterDiagnostic LEDsHot-pluggable
Nuts for QUICKON connection
As counterparts the following 4 nuts can easily be fitted to the con-necting cable to ensure a fast and easy QUICKON connection. Nospecial tools are required for installation, only standard tools forstripping the insulation.
Product keyFeaturesMode
EWS0088For fast and easy connectionCable diameter: 6…10 mm
QUICKON nutEWS0089
For fast and easy connectionCable diameter: 9…14 mm
EWS0090For fast and easy connectionCan be connected and disconnected safely (safe to touch)
QUICKON connector with nutCable diameter: 6…10 mm
EWS0091For fast and easy connectionCan be connected and disconnected safely (safe to touch)Cable diameter: 9…14 mm
6.11 - 29Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
6.11
Easy setting
The Lenze Smart Motor is easy to set up for its intended applicationsusinganNFC-capable smartphoneor the familiar EASYStarter engin-eering tool. Both tools are suitable for entering speeds, directions ofrotation and start/stop functions in plain text. No special conversionsare necessary for the speeds. Engineering can really be this easy.
Setting via smartphone
The Lenze Smart Motor can be set up using an Android smartphone.The corresponding app (available in both German and English) canbe ordered via www.Lenze.com or downloaded via the Google Store.The data records created are also easy to archive on the smartphone,fromwhere they can then be reloaded to the Lenze Smart Motor forrepeat applications.
Setting via PC
The Lenze SmartMotor canbe set upusing the EASY Starter engineer-ing tool (extended version, software licence "EASY Advanced" or "En-gineer HighLevel" required). The software can easily be downloadedvia www.Lenze.com. Since the settings are very easy and clearlystructured, the Lenze Smart Motor also uses a basic dialog that canbe called up directly via the navigator. The corresponding button islocated directly in the navigation bar. Just like other product settings,the parameter values can be archived here.
Lenze | V02-en_GB-06/20146.11 - 30
m300 Lenze Smart MotorAccessories
6.11
6.11 - 31Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
6.11
Lenze | V02-en_GB-06/20146.11 - 32
m300 Lenze Smart MotorAccessories
6.11
Internet version
Lenze SEHans-Lenze-Straße 1D-31855 AerzenPhone: +49 (0)5154 82-0Telefax: +49 (0)5154 82 28 00
www.Lenze.com