Aml surface coating ppt (1)

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Transcript of Aml surface coating ppt (1)

AML SURFACE COATING

Multicolour Powder CoatingAN ISO 9001 – 2015 Certified Company

About us We have multi-color powder coating unit in

Chakan industrial area. Our Firm is a Partnership Firm and it consists

of :-1. Mr. Ajay D. Lipare (Operational & Marketing Head)

2. Mr. Mayur V. Awasarkar (Administrative Head)

About us 1. Our Plant:-

Location:- Our plant is situated at Chakan industrial area. It comes under Kharabwadi Grampanchayat and is easy for transportation from Talegaon-Chakan chowk(3 Km), Mhalunge Circle(3Km), Mercedes chowk(6Km), Bhosari MIDC(20Km)

About us2 .Shade Area:- Our shade has a width of

60feet, length of 72 feet and height of 25 feet which is sufficient for powder coating unit.

We have separate space for incoming and outgoing material

Front view of our plant

Detail of Machinery

3. Pretretment Process :- We have 7 Tank process

Multicolor Powder coating machinery. In Which we have 3 ton capacity crane for pretreatment process.All machinery details are as above.

Technical Specifications :-Pretreatment Tank Specifications :-

Overall Dimesions : 2500 x 940 x 1200 (W x D x H) mm. Number of tanks : 8 Nos. All M.S.

Tank inside clear dim : 2450 x 900 x 1150 ( L x D x H)mm.

Tank Capacity : 3,000 Litre. approx. each.

Material Handling : Hoist along with structure & rails.

Technical Specifications

Powder Coating Booth :-Type : Batch type Powder Coating Booth.

Overall Dimensions : 1830 x 1520 x 2135( L x D x H ) mm.

Number of Booths : 2 Nos.

Blower : 3000 mtr. cu. per Hr.

Motor : 3 H.P., 2880 R.P.M., 3 ph

Technical Specifications :-

Powder Curing Oven - 1 :- Type : Batch type Gas fired Oven.

Overall Dimensions : 3410 x 2440 x 2470 (L x W x H) mm

Heat Source : Gas (LPG )

Blower Motor : 3 HP .

Max. temperature : 200 deg. Operating (250 deg cel. Max)

Technical Specifications :-

Powder Curing Oven - 2 :- Type : Batch type Gas fired Oven.

Overall Dimensions : 6000 x 1850 x 1850 ( Inside Clear ) (L x W x H) mm

Heat Source : Gas (LPG )

Blower Motor : 3 HP 2 Nos.

Max. temperature : 200 deg. Operating (250 deg cel. Max)

Quality & Service Policies 4. Services:-

We are well known about customer requirements from a powder coating supplier, that’s why we keep our service in time. Also we have sufficient and skilled man power which help us to provide best service.

5. Quality:- We are very Careful about Powder Coating Quality for that

we have appointed a Production & Quality person for maintaining coating quality. We have arranged separate area for laboratory. We have purchased powder and pretreatment chemical from well known sources . Every lot will be checked by Cross-Cut test by special 2 mm cross cutter with adhesion tape . Every six months we will conduct Salt-Spray test and we also have DFT meter ,Gloss meter & Pencil Hardener Test also.

Damler Chassis Part

Multi – Color CoatingPlain White

RAL - 9011

Olivo Green For Defens

RAL – 7035 for Parking Strcuture

Process Chart

Material Inward

Material Deep in Pretreatment tank for pre cleaning before coating.

After Pretreatment,

clean job by red scrub pad & polish

paper to get better surface for

coating.

Hang job by hook in powder coating

booth & spray powder on it by electro magnetic

Gun.

Hang coated job’s in trolly.

Push trolly in Oven and keep it in

under 190 degree for 10 min.

After completed curing time, pull

trolly from oven & unload jobs when it

comes normal temperature.

Check every job by quality person and

Dispatch it to Customer.

Our Customer We Work for TATA, Mahindra, JCB , Lumax,

Daimler, CNH & Man Truck as a Third Party. ( Our customer is Direct Vendor of this all companies )

We also work for some MNC Companies like below, 1. DAIM Display India Pvt. Ltd. 2. Martin Engineering Pvt. Ltd. 3. Alstom 4. Suzlon India Pvt. Ltd. We also going to conduct audit for approval JCB

India Pvt. Ltd.

Our Achivement 1. We have get approval from Suzlon India Pvt. Ltd. ( from Ultra Engineering ) 2. We also have approval from DAIM Display India Pvt. Ltd. 3. We have passed ISO 9001-2015 Audit Successfully and get Certified. 4. We have passed Salt Spray Test Report From NABL approval Lab With 700 Hrs. 5. We have DFT Meter for Measuring DFT , Gloss meter for Measuring Gloss level & Adhesion Cutter with Adhesion Tape for checking coating life & quality. All instruments

Calibration Certificates.

Our Team

Mr. Ajay D. Lipare(Operatio

nal Head)

Production Head

Coatars and Labours

Quality Head

Quality Inspection

Person

Mr. Mayur V. Awasarkar

(Administrative Head)

Account Executive

Our team is organized accordingly to everybody's personal skill due to which the company will be in profit and its customer would be satisfied.

• Customer should be satisfied by their given Requirements.•Zero Base Rejection.•Being a First preference of each customer.• Maintaining a good and Healthy relationship with Clients.•Being a well-known company in Coating Industry.

Goals and Objectives

THANKING YOU!!!!