Post on 01-Dec-2021
0211791000 E-MAIL: dewaal@xtra.co.nz.
JDW DRAUGHTING SERVICESDATE
MODEL SCALE: 1:1
JULY 2020
DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES
A SIMPLE 1 CYLINDER BALANCED BEAM STEAM ENGINE (BORE=10mm STROKE=24mm)
PROJECT No 09E-46-01
GENERAL ARRANGEMENTNo: 09E-46-01-SHT01
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN WAS BY BRIAN RUPNOW AND DATED 25/07/2008. MY DESIGN IS 0.75 TIMES SMALLER THAN THE ORIGINAL. SOME ADJUSTMENTS/ALTERATIONS ARE MADE.
J.A.M. DE WAAL PAPAKURA NZ
PROJECTION
A4Copyright ©
TITLE
SHEET: 01 OF 05
DRAWING CONTENTSDWG SCALE: 1:1 @A4 OR AS SHOWN
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
JDWDS
QTY. PART NUMBER1 09E-46-01-1-01-BASE PLATE1 09E-46-01-1-02-CYLINDER1 09E-46-01-2-01-BALANCED BEAM1 09E-46-01-2-02-CRANK SHAFT+FLYWHEEL1 09E-46-01-2-03-CON-ROD1 09E-46-01-2-04-PISTON+CROSSHEAD1 09E-46-01-2-05-CROSSHEAD LINK1 09E-46-01-2-06-VALVE LEVER SHAFT1 09E-46-01-2-07-ECCENTRIC STRAP1 09E-46-01-2-08-SPOOL VALVE1 09E-46-01-2-09-SPOOL VALVE LINKAGE2 09E-46-01-M2 DOME NUT6 09E-46-01-M2.5 DOME NUT1 09E-46-01-M2.5 NUT2 09E-46-01-M2x7 A-K GRUB SCREW1 09E-46-01-M3 DOME NUT4 09E-46-01-M3 NUT2 09E-46-01-M3x4.5 A-K GRUB SCREW2 09E-46-01-M3x7 A-K GRUB SCREW2 09E-46-01-M4 DOME NUT2 09E-46-01-M4 NUT 2 09E-46-01-M4x10 A-K CYL HEAD SCREW1 09E-46-01-M4x29 A-K C-SINK SCREW1 09E-46-01-M5x32 A-K C-SINK SCREW
183.6 7.2
STEAM IN
STEAM OUT
STEAM OUT
5.4
138
71.5 2.8
0211791000 E-MAIL: dewaal@xtra.co.nz.
JDW DRAUGHTING SERVICESDATE
MODEL SCALE: 1:1
JULY 2020
DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES
A SIMPLE 1 CYLINDER BALANCED BEAM STEAM ENGINE (BORE=10mm STROKE=24mm)
PROJECT No 09E-46-01
NOTES, RENDERED PICTURENo: 09E-46-01-SHT02
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN WAS BY BRIAN RUPNOW AND DATED 25/07/2008. MY DESIGN IS 0.75 TIMES SMALLER THAN THE ORIGINAL. SOME ADJUSTMENTS/ALTERATIONS ARE MADE.
J.A.M. DE WAAL PAPAKURA NZ
PROJECTION
A4Copyright ©
TITLE
SHEET: 02 OF 05
DRAWING CONTENTSDWG SCALE: 1:1 @A4 OR AS SHOWN
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
JDWDS
KNL = KNURLED
MATERIALS SOULD BE ABLE TO
CSK = COUNTERSINK
SATISFACTION OF THE BUILDER
THE OFF SET ANGLE OF THE ECCENTRIC IN
ON PCD
SMOOTH RUNNING OF THE ENGINE AND EXPERIMENTALLY DETERMINED FOR THE RELATION TO THE CRANK AXIS TO BE
= SUB ASSEMBLY-xxxSA-xxx
OTHER ABBREVIATIONSAS = AS SHOWN
CP = COMPRESSEDHEX = HEXACON, 6SIDEDRM = REAMPCD = PITCH CIRCLE DIAMETERPFAA= PRESS FIT AFTER ASSEMBLYPF = PRESS FITCF = CLOSE FIT (SIZE FOR SIZE)D&TAA= DRILL AND TAP AFTER ASSEMBLYDAA= DRILL AFTER ASSEMBLYDP = DEEP
ALU = ALUMINIUMMATERIAL ABBREVIATIONS:
HALU= HARD ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELSS = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELPEEK= POLYETHER ETHER KETONESYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER
IN GENERAL SYNTHETIC
ID = INSIDE DIAMETER
CAN BE USEDnnn/nnn MEANS THAT EITHER MATERIAL
PRESSURE(S) APPLIED TO THEM.WITHSTAND THE HEAT AND (T)HESOP=(TAPPED)HOLES EQUALLY SPACED
OD = OUTSIDE DIAMETER
DWL= DOWELSPF= SPOTFACE
PL = PLACES
ON CIRCUMFERENCE(T)HESOC=(TAPPED)HOLES EQUALLY SPACED
NOTES:0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER.12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING.13. WASHERS AND/OR SPRINGWASHERS SHALL BE USED WHERE DEEMED NECESSARY.XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.
15.5 44
20
1-01.2
M3
3
M3
10
10
72
DWG SCALE: 1:1 @A4 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1TITLE
JDW DRAUGHTING SERVICESDATE
SHEET: 03 OF 05
JULY 2020
DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES
A SIMPLE 1 CYLINDER BALANCED BEAM STEAM ENGINE (BORE=10mm STROKE=24mm)
PROJECT No 09E-46-01
PARTS AND ASSEMBLIESNo: 09E-46-01-SHT03
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN WAS BY BRIAN RUPNOW AND DATED 25/07/2008. MY DESIGN IS 0.75 TIMES SMALLER THAN THE ORIGINAL. SOME ADJUSTMENTS/ALTERATIONS ARE MADE.
J.A.M. DE WAAL PAPAKURA NZ
PROJECTION
0211791000 E-MAIL: dewaal@xtra.co.nz.
Copyright ©
A4J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
JDWDS
R3.5
4PF
2.5RM 3
4.5
1-01.1 28.5
24
8
19
20
8
R10 1.5
R8
10
10
6
R5
M3
18 15.5 15.5 14.5 26 37
41 26
12
55.5
12
R5
4.5-3PL
10
10mm THICK
1-01.7
9.5
8
8
9.5
10
1-01.8
8
6
6
4
4
20
8
4.5
3
23.5
5 5 3
14
1-01.3
4.5
4
6
6
M4 10 CSK
6
3.5RM
6
M3 M3
5PF
5
4x45
6
51.5
7PF
5RM
5
M5
10
1-01.4
M3
R9.5
50
4
30
10
22
1-01.6
1-01.7
1-01.8
1-01.5
1-01.1
BRZ1-01.2
BRS1-01.3
BRZ
1-01.4
BRZ
1-01.5
4
7
10
1-01.6
22
M4
35PCD
80PCD 2PF
2PF
2 2 2
2-02.2
R
5
R5
5PF
3.5PF
12
2-02.3
3
M3
3
10PF
5
9
4
15
15
PFAA
2-02.1
10
3 3.5CF
2PF
13
1x45 CHAMFER
7mm THICK SCALE 1:1.5
30°
15
100
15
10
PF
1-02.2
BRZ
BS
1-02.1
1-02.1
6 2
.5
10
B
B
SECTION A-A
10RM
42
10
5RM
10
4x45
7
3.5
16-2PL
3
6
4
6.5
7
M4
3
1-02.1
8.5
15.5
12
16.5
7.5
2.5
3.5
20-2PL
8
10
A
A
SECTION B-B
2.5RM
5PF
2-02.4
45
10
2PF
5CF
3
2-02.3
2-02.2
2-02.1
MS
2-02.4
8
6
10
12
3
4
BRS
BRZ
BRZ
BRZ
R5
6 8
10PF
18
10
52.5-MAX/MIN
13
7RM 6PF
12
18 9.5 13
4RM
12
9.5
R5
4RM 6PF 10 8 6
52.5-MAX/MIN
CSK CSK CSK
2.5
2.5
19
2.5
19
2.5
SA-1-105
1-01
1-02
2-01
2-02.5
THE OFF SET ANGLE OF THE ECCENTRIC IN RELATION TO THE CRANK AXIS TO BE EXPERIMENTALLY DETERMINED FOR THE SMOOTH RUNNING OF THE ENGINE AND SATISFACTION OF THE BUILDERTHE OFF SET ANGLE IS SET AT 0deg
CSK 4x454-2PL
7 7 3 6
4
6
.5
3.5
3
0211791000 E-MAIL: dewaal@xtra.co.nz.
JDW DRAUGHTING SERVICESDATE
MODEL SCALE: 1:1
JULY 2020
DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES
A SIMPLE 1 CYLINDER BALANCED BEAM STEAM ENGINE (BORE=10mm STROKE=24mm)
PROJECT No 09E-46-01
PARTS AND ASSEMBLIESNo: 09E-46-01-SHT04
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN WAS BY BRIAN RUPNOW AND DATED 25/07/2008. MY DESIGN IS 0.75 TIMES SMALLER THAN THE ORIGINAL. SOME ADJUSTMENTS/ALTERATIONS ARE MADE.
J.A.M. DE WAAL PAPAKURA NZ
PROJECTION
A4Copyright ©
TITLE
SHEET: 04 OF 05
DRAWING CONTENTSDWG SCALE: 1:1 @A4 OR AS SHOWN
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
JDWDS
7 6
.5
13.5
17
3.5
R2.5
8
2.5P
F
12
2.5C
F 6
2-06.5
7
3
=
3.5
M2 =
2-06.2
8.5
2.5C
F
24-MIN
25-MIN M2
2-06.4
8
= =
3.5 3
7
2-07.1
R3
8
2.5
10
2.5
M3
5
2-07.2
9 9 3
M3
M3
115
4CF
2.5
5
12
R2.5
R2.5 6
6
R2.5
13°
3.5
R4
12
2.5P
F
2.5PF
MS
2-06.4
2-06.1
2-06.3
2-06.2
2-03.3 5
2.5
4CF
2-03.2
M2.5
12
13.5
R3.5
3.5
2.5
M4
2-03.4
9
48.5
M4
M4
9
4
2-03.3
2-03.2
2-03.4
BRZ
MS
BRS
MS
BRS
2
3.5R
M
R3.5
5PF
5
2
4 4
M4 6
5.5-
MAX/M
IN
2-06.3
2-03.1
2-04.3
2-04.2
2-05.3
2-08
DWG SCALE: 1:1 @A4 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1TITLE
JDW DRAUGHTING SERVICESDATE
SHEET: 05 OF 05
JULY 2020
DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES
A SIMPLE 1 CYLINDER BALANCED BEAM STEAM ENGINE (BORE=10mm STROKE=24mm)
PROJECT No 09E-46-01
PARTS AND ASSEMBLIESNo: 09E-46-01-SHT05
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN WAS BY BRIAN RUPNOW AND DATED 25/07/2008. MY DESIGN IS 0.75 TIMES SMALLER THAN THE ORIGINAL. SOME ADJUSTMENTS/ALTERATIONS ARE MADE.
J.A.M. DE WAAL PAPAKURA NZ
PROJECTION
0211791000 E-MAIL: dewaal@xtra.co.nz.
Copyright ©
A4J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
JDWDS
1.5mm THICK
2-09.1
2
R2.5
64
3.5PF 2.5R
M
R2.5
2-09.2
M2
33
2-09.3
27 2
3.5C
F
BRS
2-09.1
2-09.2
BRZ
MS
2-09.3
2-09
2-08
2-04
2-05
2-01
2-03
SA-2-505
2-02
2-06
SA-1-105
2-07
2-07.1BRS
2-07.2
BRS
MS2-07.3
2-07.3
15RM
19
3
3
23.5
2.5
5
7
M3
3 4
2
135.5-MAX/MIN
BRZ/SS 5
.5
2.5
5CF
5CF
3.5R
M 3
26.5
5.5
4
4
12
2.5
3
3 3
3
2-04.1
3.5 3.5
7 3.5
4RM
4.5
M2.5
7
M2.5
2.5CF
7.5
62
BRZ
SS
BRS
2-04.1
2.5
M2.5
2.5
64.5-M
AX/M
IN
2
9.5
7.5
M2.5
10CF
2
90°
2-05.2
2-05.2
MS
2-05.1
BRS
2-05.1
1.5mm THICK
24-M
AX/M
IN 2.5
R3
2.5
R3
2-05.2
M2.5
12 4
1.5 5 12
5
1.5
4