Post on 14-Mar-2020
VITOTRONIC 100, HC1
VITOCONTROL-S, WB2B
Installation andService Instructionsfor use by heating contractor
Vitotronic 100, Model HC1
Digital boiler control unit
Vitocontrol-S, WB2B
Outdoor-reset logic digital cascade control
Certified as a component part
of Viessmann boilers only
Vitotronic 100, HC1
Vitocontrol-S, WB2B
Ple
ase
file
inS
erv
ice
Bin
der
5414 553 v1.7 05/2012
General information
2
Safety, Installation and Warranty Requirements
Please ensure that this manual is read and understood before commencing installation. Failure to comply with the
instructions listed below and details printed in this manual can cause product/property damage, severe personal injury,
and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information found in manual
subsections).
Licensed professional heatingcontractorThe installation, adjustment, service,and maintenance of this equipmentmust be performed by a licensedprofessional heating contractor.
Please see section
entitled “Important
Regulatory and
Installation
Requirements.”
Product documentationRead all applicable documentation be-fore commencing installation. Storedocumentation near boiler in a readilyaccessible location for reference in thefuture by service personnel.
For a listing of
applicable literature,
please see section
entitled “Important
Regulatory and
Installation Requirements.”
Advice to ownerOnce the installation work is complete,the heating contractor must familiarizethe system operator/ultimate ownerwith all equipment, as well as safetyprecautions/requirements, shut-downprocedure, and the need forprofessional service annually beforethe heating season begins.
WarrantyInformation contained inthis and related productdocumentation must beread and followed. Failureto do so renders warrantynull and void.
5414553
v1.7
3
Table of Contents
Index
Page
General Information
Product information 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating System Designs
System design 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation – Vitocontrol-S, WB2B
Installing the Cascade Communication Module 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of electrical connections (Power Pump Module) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of electrical connections 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the control unit 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inserting cables and applying strain relief 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor connection 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection pumps 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to modulating valve actuators 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of external contacts 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to compiled failure alarm 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Making the LON connection 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the control unit front 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opening the control unit 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initial Start-up
Steps 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further step-by-step instructions 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Scanning – Vitotronic 100, HC1Service level summary 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperatures, boiler coding card and quick scans 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanning operating conditions 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanning and resetting service displays 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Scanning – Vitocontrol-S, WB2B
Service level summary 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperatures and quick scans 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanning operating conditions 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting – Vitotronic 100, HC1Faults displayed at the programming unit 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retrieving fault codes from the fault memory (fault history) 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting – Vitocontrol-S, WB2B
Faults with fault display at the programming unit 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retrieving fault codes from the fault memory (fault history) 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5414553v1.8
4
Table of Contents
Index (continued)
Function Description – Vitotronic 100, HC1Boiler temperature control 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function Description – Vitocontrol-S, WB2B
Cascade control unit 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating circuit control 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DHW tank temperature control 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Components – Vitocontrol-S, WB2B
Components from the parts list 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LON communication module 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DHW tank temperature sensor 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flow temperature sensor (low-loss header) 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outdoor temperature sensor 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mixing valve motor 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation examples 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote control 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vitotrol 200 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vitotrol 300 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting several remote controls units 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Room temperature sensor 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Module 0 to 10 V 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding – Vitotronic 100, HC1Resetting codes to the factory setting 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding Level 1 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up coding level 1 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding Level 2 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up coding level 2 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overall summary 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding – Vitocontrol-S, WB2B
Resetting codings to the factory setting 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding Level 1 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up coding level 1 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding Level 2 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up coding level 2 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overall summary 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slab curing function diagram 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5414553
v1.7
5
Table of Contents
Index (continued)
Connection and Wiring Diagrams - Vitotronic 100, HC1
Boiler control, Power Pump Module (models 45, 60) wiring diagram 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boiler control, Power Pump Module (models 80, 105) wiring diagram 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection and Wiring Diagrams – Vitocontrol-S, WB2B
Summary 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low voltage motherboard 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Line voltage motherboard 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mixing valve extension Printed Circuit Board 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix
Specification – Vitocontrol-S, WB2B 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applicability 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts list 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Information
Vitotronic 100, HC1, and Vitocontrol-S, WB2B
Only for integration/installation on Viessmann boilers and for wall mounting.
These application examples are only recommendations, and must therefore be checked on site for completeness andfunction.
5414553
v1.7
General Information
6
Approvals
Viessmann boilers, burners andcontrols are approved for sale in NorthAmerica by CSA International.
Codes
The installation of this unit shall be inaccordance with local codes. In theabsence of local codes, use:CSA C22.1 Part 1 and/or local codesin Canada
National Electrical Code ANSI/NFPA70 in the U.S.
Always use latest editions of codes.
Please carefully read this manual prior
to attempting installation. Any
warranty is null and void if these
instructions are not followed.
For information regarding other
Viessmann System Technology
componentry, please reference
documentation of the respective
product.
We offer frequent installation and
service seminars to familiarize our
partners with our products. Please
inquire.
Working on the equipment
The installation, adjustment, service,and maintenance of this product mustbe done by a licensed professional
heating contractor who is qualified andexperienced in the installation, service,and maintenance of hot water boilers.There are no user serviceable parts on
the boiler, burner, or control.
Ensure main power supply toequipment, the heating system, and allexternal controls has been deactivated.Close main oil or gas supply valve.Take precautions in both instances toavoid accidental activation of powerduring service work.
The completeness and functionality of
field supplied electrical controls and
components must be verified by the
heating contractor. These include low
water cut-offs, flow switches (if used),
staging controls, pumps, motorized
valves, air vents, thermostats, etc.
Technical literature
Literature applicable to all aspects ofthe Vitocontrol-S, WB2B:- Installation & Service Instructions- Operating & User Instructions- Instructions of other Viessmannproducts utilized and installed
- Installation codes mentionedin this manual
Leave all literature at the installation
site and advise the system operator/
ultimate owner where the literature
can be found. Contact Viessmann for
additional copies.
Important Regulatory and Safety Requirements
5414553
v1.7
Turn off electric power
supply before servicing.
Contact with live
electric components
can cause shock or
loss of life.
WARNING
General Information
7
Important Regulatory and Installation Requirements
Power supply
Install power supply in accordance withthe regulations of the authoritieshaving jurisdiction or, in the absence ofsuch requirements, in accordance withNational Codes. Viessmannrecommends the installation of adisconnect switch to the 120 VACpower supply outside of the boilerroom. The installer must providemaximum 15 A overcurrent protectionfor the 120 VAC power supply (fuse orcircuit breaker).
Working with an open control
No static discharge to the internalcomponentry must ever occur whenworking with opened controlequipment.
About these Installation Instructions
Take note of all symbols and notations intended to draw attention to potential hazards or important product information.
These include ”WARNING”, ”CAUTION”, and ”IMPORTANT”. See below.
Warnings draw your attention to the
presence of potential hazards or
important product information.
Cautions draw your attention to the
presence of potential hazards or
important product information.
Helpful hints for installation,
operation or maintenance which
pertain to the product.
This symbol indicates that additional,
pertinent information is to be found in
column three.
This symbol indicates that other
instructions must be referenced.
5414553
v1.7
Indicates an imminently hazardous
situation which, if not avoided, could
result in death, serious injury or
substantial product/property damage.
WARNING
Indicates an imminently hazardous
situation which, if not avoided, may
result in minor injury or
product/property damage.
CAUTION
IMPORTANT
8
Heating system designs
System design
A Vitodens 200-W (models 45 to105) with the Vitotronic 100, HC1,with KMK cascade communicationmodule as part of the standarddelivery
B Vitocontrol-S, WB2B with LONcommunication module (accessory)
C DHW cylinderD Vitotronic 200-H with LON
communication module(accessories)
EMixing valve on Vitocontrol-S,WB2B
FMixing valve on Viotronic 200-HH Low loss header
! Outdoor temperature sensor? Supply temperature sensor
common heating flow(low loss header)
?M1 Supply temperature sensormixing valve circuit 1 -extended circuit(Vitotronic 200-H)
?M2/M3Supply temperature sensormixing valve circuit 2 or 3(Vitocontrol-S)
% DHW temperature sensorsÖ Boiler pump (Vitotronic 100,
HC1)sÖM1 Mixing valve circuit 1
(Vitotronic 200-H)sÖM2/M3Mixing valve circuit 2 or 3
(Vitocontrol-S)sA DHW pumpsK DHW recirculation pumpfÖ Power supply, 120 V/60 HzgSM1 Motor mixing valve circuit 1
(Vitotronic 200-H)gSM2/M3Motor mixing valve circuit 2
or 3 (Vitocontrol-S)aVD/aVH External hook-up
(Vitocontrol-S),see page 22.
aVG/KMK Connection toVitotronic 100, HC1 toVitocontrol-S
KMK Interconnection betweenboiler controls and Vitotronic100, HC1
5414553
v1.7
AA
40
143
146
LON
LON
B2
220
52
220
52
M2
M3
145
1 28 5 21
40
LON
LON
D2 20M1
52
C
KMK
KMK
20
20
EF
E
K
H
2 20
52
2 20
52
2
20
52
PPM
PPM
9
Heating system designs
System design (cont.)
The codes must be set on every Vitotronic 100.(see section on coding page 82)
Vitotronic 100, HC1
Required coding
01 : 2 Multi-boiler system with Vitocontrol-S, WB2B
07 : 207 : 307 : 4
Setting the boiler number at the Vitotronic 100 of thesecond boilerthird boilerfourth boiler
Vitocontrol-S, WB2B
Required coding
00 : 3,00 : 4,00 : 7,or00 : 8
Heating circuit M2 without DHW heatingHeating circuit M2 with DHW heatingHeating circuit M2 and M3 without DHW heating
Heating circuit M2 and M3 with DHW heating
35 : 135 : 235 : 335 : 4
Setting up Vitocontrol-S withone Vitotronic 100two Vitotronic 100three Vitotronic 100four Vitotronic 100
Vitotronic 200-H (if installed)
Required coding
97 : 1 The outdoor temperature is accepted by the LON BUS
5414553
v1.7
10
Heating system designs
System design (cont.)
Multiple (up to four) Vitodens 200-W, models WB2B 45, 60, 80 andd 105 with...
– multiple heating circuits with mixing valves
– low-loss header
Vitocontrol-S
Boiler 1 Boiler 2 Boiler 3 Boiler 4
PRV PRV PRV PRVTPV
DHW TankLow-LossHeader
CommonSupplyTemperatureSensor M M
Fig. 31
PPM PPM PPM PPM
When designing a multiple Vitodens system as shown above, please reference applicable multiple Vitodens technicaldocumentation, and contact your local Viessmann Sales Representative for further assistance.
This installation example depicts a
possible piping layout for multiple
Vitodens 200-W, WB2B boilers
equipped with Viessmann system
Technology. Please note that this
example is based on a simplified
conceptual drawing only! Piping and
necessary componentry must be field
verified.
A low water cut-off (LWCO) must be
installed where required by local codes.
Proper installation and functionality in
the field is the responsibility of the
heating contractor.
5414553
v1.7
IMPORTANT
When extending wire, there is the
possibility of exposure to
electromagnetic interference.
Avoid running wires beside or near
high voltage 120/240 VAC
conductors. If proximity to high
voltage conductors cannot be
avoided, use stranded, twisted pair or
shield design wire. Ensure that only
one end of the shielding is grounded.
WARNING
11
Installation – Vitocontrol-S, WB2B
Installing the Cascade Communication Module
AThe cascade communication module Installation Instructions shippedwith boiler.
C C
A
B
D
A Vitocontrol-S WB2BB KMK-BUSC Boiler control with Vitotronic 100
and KMK Module (max 4 boilers)D 2-core Cable
(cable cross-section 2 x 0.5 mm2
total length 164ft. / 50m)E Plug aVG into the Vitocontrol-S
WB2BF Terminal strip ”KMK1/KMK2” at
the cascade communication moduleof the boiler control withVitotronic 100
1 2 3 41 2 3 4
145
3 2 1
KMK2KMK1 KMK2KMK1
Note:
The total length of BUS cables Bshould not exceed 164ft. / 50m.
The wires from the BUS cables are
commutable.
5414553v1.8
2.
1.
3.
X7
A
12
Installation – Vitocontrol-S, WB2B
Summary of electrical connections (Power Pump Module)
InstallationInstructions,Power PumpModule
5414553v1.8
N
409620351001234567X4X3
L
145230 VAC
Boiler Control BoardX
X11
LON
KMK
9
X8
X7
20 40
NL
145144143
50202120A
28
L G N40L2
NLNLNL
M
120VAC120VAC
FAULTALARMOUTPUT
BOILERPUMP
1 2 3 1 2 3 1 2 3
L1 G N
SAFETYDEVICE
LOW
WATERCUT-OFF
120VAC
RECEPTACLEWALL
-TYPICAL
A
P2
P1
L2
L1
SWITCHDISCONNECT
MAIN POWER SUPPLY120V, 60HZ, 12A
N
MAIN
LG
31 2
145
31 2
144
31 2
143
50202120A40
NL
120/230Transformer
Power/Pump module
4321X1
KMK1KMK2
KMKModule
13
Installation – Vitocontrol-S, WB2B
Summary of electrical connections
Mixing valve extension circuit board
?M2/M3 Supply temperature sensorsÖM2/M3 Heating circuit pumpgSM2/M3 Mixing valve actuator
Low voltage motherboard
! Outdoor temperature sensor? Common supply temperature
sensor% DHW tank temperature sensoraVD External connectionaVG Connection to Vitotronic 100
(KMK Module) and Vitotrolremote control
aVH Connection for external demandLON LON BUS, interconnecting cable
for data transfer betweenVitocontrol-S andVitotronic 200-H orVitocom 300
Line voltage motherboard
sÖ Heating circuit pump (hightemperature space heating)
sA DHW pumpsK DHW re-circulation pumpfÖ Power supply connectiongÖ Compiled failure alarmaBH Internal power supply for mixing
valve extension circuit board andconnections for accessories
sL Not used (no function)
5414553v1.8
52
52
20
20
2
2
M3
M2
M3
M2
M3
M2 145
145
1
5
2/3
143
146
LON
28
21
20
50
40
156
A1
29
14
Installation – Vitocontrol-S, WB2B
Summary of electrical connections (continued)
5414553v1.8
Vitocontrol-S WB2B
29
29
6
15
Installation – Vitocontrol-S, WB2B
Mounting of the control unit
1.Fasten metal backplate ontomounting surface with fourfasteners.
2.Position midplate between backplateand connection enclosure.
3.Install midplate and connectionenclosure onto backplate.
4.Fasten connection enclosure andmidplate onto backplate with twofasteners.
5.Install control rear section ontoconnection enclosure housing. Hookcontrol onto backplate tabs andpivot downwards.
6.Fasten control rear section ontoconnection enclosure with twofasteners.
5414553v1.8
1.
2.3.
4.
5.
6.
16
Installation – Vitocontrol-S, WB2B
Inserting cables and applying strain relief
Run the cables from the connection enclosure into the control unit.
Apply strain relief to cables (see below).
Cables with moulded strain relief
clamp
Connect cable and strain relief clamp.
OR
Fasten cable to the cable lead withcable tie.
5414553v1.8
17
Installation – Vitocontrol-S, WB2B
Sensor connection
AOutdoor temperature sensor(not polarity sensitive)
Installation location:
North or north-western wall. Inmulti-storey buildings, in the upperhalf of the second floor.
Not above windows, doors orventilation outlets.
Not immediately below balcony orgutter.
Do not paint over.
BDHW tank temperature sensorCSupply temperature sensor –
common heating supply
Connection:Two-wire cable, max. 120ft. / 35mlength, AWG 16.
5414553v1.8
5 2
1 2 3 1 2 3
1
1 2 3
A B C
18
Installation – Vitocontrol-S, WB2B
Sensor connection (continued)
Outdoor temperature sensor
The outdoor temperature sensor should be mounted 6.5 to 8ft / 2 to 2.5m above
ground level on the north or north-west facing wall of the building. In the case of
multi-storey buildings, it should be mounted in the upper half of the second storey.
Make sure that the sensor is not located over windows, doors and air vents, nor
immediately beneath a balcony or guttering.
Do not paint over the outdoor temperature sensor housing.
1. Remove the cap.
2.Mount the bottom part of the sensorhousing.
3. Pull the sensor wire through theopening in the terminal compartmentand through the strain reliefprovided.
4.Connect the wires to the terminals.
5. Place the cap over the outdoortemperature sensor.
5414553v1.8
2.
5.1.
4.
3.
Resistance
in
400
420
440
460
480
500
520
540
560
580
600
-40 -30 -20 -10 0 10 20 30
Outdoor temperature in °C / °F
-40 -22 -4 14 32 50 68 86
When extending wire, there is the
possibility of exposure to
electromagnetic interference.
Avoid running wires beside or near high
voltage 120/240 VAC conductors. If
proximity to high voltage conductors
cannot be avoided, use stranded,
twisted pair or shield design wire.
Ensure that only one end of the
shielding is grounded.
WARNING
19
Installation – Vitocontrol-S, WB2B
Sensor connection (continued)
DHW tank temperature sensor
The sensor measures the domestic hot
water tank temperature.
Heating systems with domestic hot
water heating (single-boiler systems
only)
1. Install the DHW tank temperaturesensor.
See installation instructions
for domestic hot water tank
Note:
When installing the sensor in DHW
tanks of other makes, make sure
that the sensor is pressed against
the sensor well of the DHW tank by
means of a suitable device.
2. Ensure that the maximum
permissible domestic hot watertemperature is not exceeded. Ifnecessary, install a suitable safetydevice for this purpose.
Check the sensor
1.Disconnect plug % in the terminalcompartment of the boiler control.
2.Measure resistance of sensor atterminals ”1” and ”2” of the plug.
DHW tank
temperature
in °F / °C /
Resistance
in ΩΩΩΩ
104 / 40122 / 50140 / 60
578597616
3.Compare the value measured withthe current temperature. If the valuediffers significantly, checkinstallation and, if necessary, replacesensor.
Technical data
Degree of protection: IP 32Ambient temperatureDuring operation:
32 to + 194°F0 to + 90°C
During storage and transport:- 4 to + 158°F-20 to + 170°C
Electrical connection
The sensors are ready to plug in. Insertthe DHW temperature sensor in socket”5” of the boiler control.
Heating systems without domestic hot
water heating
Do not connect the DHW tanktemperature sensor.
5414553v1.8
5
Resistance
in
0 20 40 60 80 100540
560
580
600
620
640
660
680
700
720
DHW tank temperature in °C / °F
32 68 104 140 176 212
20
Installation – Vitocontrol-S, WB2B
Connection of the pumps
Available pump connections
sÖA1/M1Heating circuit hightemperature (without mixingvalve) 5 - L, - G , - N
sÖM2 Heating circuit M2 pumpTerminals 2 - L, - G , - N
sÖM3 Heating circuit M3 pumpTerminals 1 - L, - G , - N
sA DHW pump for heating up thedomestic hot water tank -Terminals 4 - L, - G , - N
sK DHW recirulation pumpTerminals 3 - L, - G, - N.
Install pumps: see
manufacturer’s
instructions.
120 VAC pumps
Note:
The maximum power consumption of
all pumps is 4A .
Rated current: max. 2 FLA
Recommended connection
cable: AWG 14
Connect the 3-wire cable from thepump to the corresponding terminals.
240 VAC or 3 PH pumps
Note:
Use contactor to switch pump.
For activating the contactor:
Rated current: max. 2 FLA
Recommended connection
cable: AWG 14
Please ensure that all connections and
cable gauge comply with local and
national codes.
1.Select the contactor and theconnecting cable in accordance withthe rating of the pump that is to beconnected.
2.Connect the pump and power supplyto the contactor.
3.Connect contactor coil to thecorresponding terminals.
5414553v1.8
21
Installation – Vitocontrol-S, WB2B
Connection of modulating valve actuators
1 120V or 24V valve adaptor
2 DIN rail in connection enclosure
3 aBH Terminals
120V Valve Adaptor
Rated voltage: 120 VACRated current: max. 0.1 FLARecommended connectionwire size: AWG 14
24V Valve Adaptor
Rated voltage: 24 VACRated current: max. 0.15 FLARecommended connectionwire size: AWG 14
Operating time:
5 to 199 sec. selected via codingaddress “40”.
1 120V valve adaptor
2 120V valve actuator
1 24V valve adaptor
2 24V valve actuator
1. Disconnect power to control.
2. Install 120V or 24V valve adaptoron DIN rail inside connectionenclosure.
3. Insert the plug gS into socket gS onthe control.
4. Fasten cable with tie.
5. Connect black wire of the adaptor toconnection aBH on the DIN rail- Terminal 8,9 or 10.
6. Connect valve actuator wires to theadaptor terminals as shown onfigures.
5414553v1.8
Control unit
22
Installation – Vitocontrol-S, WB2B
Connection of external contacts
Dry Contacts:
A External heating programchangeover/external“Mix.valve open”
B External blocking/external“Mix.valve closed”
C External demand
A External heating program
changeover or ”Mix.valve open”
Contact closed:
The manually pre-selected heatingprogram can be modified via thiscontact, (see table below) enabling themixing valves to be opened.
The “Mix.valve open” function can beallocated via coding address “9A”, andthe heating program changeover can beallocated to the heating circuits viacoding address “91”.
B External disable/external
“Mix.valve close”
Closing the zero volt contact causesthe burner to shut down or the mixerto be closed.Allocated boiler circuit pumps areswitched OFF and shut-off valves areclosed.
Via coding address “99”, you candetermine what input aVD shouldaffect.
C External demand
Closing the dry contact starts the boilerburners of the individual boilers subjectto load via a set supply temperature(coding address “9b”) on Vitocontrol-S,WB2B.
The supply temperature is limited viathe set min. and max. supplytemperature.
Manually pre-selectedheating program(with open contact)
Coding 2 Changed heating program(with closed contact)
9
or
Room heating OFF/DHW OFF
d5: 0(factorydefault)
<–> Continuous operation with reduced room temperature/DHW OFF
w
or
Room heating OFF/DHW ON
d5: 1 <–> Continuous operation with normal room temperature/DHW inaccordance with coding address “64”
rw Room heating ON/DHW ON
5414553v1.8
143 146
A
B
C
Heating circuits are no longer frost
protected during “Mix.valve close”. A
lower boiler water temperature is not
maintained during external blocking.
WARNING
23
Installation – Vitocontrol-S, WB2B
Connection of the compiled failure alarm
Rated voltage: 120 VAC 60 HzRated current: max. 2 FLARecommended connectionwire size: AWG 14
1.Disconnect power to control andburner.
2.Connect the compiled failure alarmas shown in the diagram.
A Connect terminal strip inconnection enclosure of boilercontrol
B Visual and/or audible alarm device(120 VAC)
5414553v1.8
A
B
24
Installation – Vitocontrol-S, WB2B
Making the LON connection
The Viessmann LON system is designed for the Line BUS topology with end of line resistors on both ends.
Connection with Viessmann LON cable
A Control unit or VitocomB LON cable
C End of line resistor
Connection with
Viessmann LON cable and
Viessmann LON coupling
A Control unit or VitocomB LON cable (max. 3 cables
between two devices)
C End of line resistor D LON extension jack,
5414553v1.8
23ft. / 7mC
B B
C
A A A
23ft. / 7m
C
B
C
BD
BD
BDD
B
A A A
B
23ft. / 7m 23ft. / 7m 23ft. / 7m 23ft. / 7m 23ft. / 7m 23ft. / 7m
25
Installation – Vitocontrol-S, WB2B
Making the LON connection (continued)
Connection with
Viessmann LON cable,
On-site cable for extensions up to 900 m / 3000 ft.
A Control unit or VitocomB LON cableC End of line resistor (standard
delivery of Vitocontrol-S, WB2B)D Up to 99 participants and the
corresponding number of junctionboxes and cables
E Junction boxF Connecting cable (on site)
Note:
The Viessmann LON system always
requires two conductors and shielding.
Conductors are interchangeable.
Observe the requirements for cabling
and operation of the LON interface
FTT-10A (see www.echelon.com).
Power supply
Legend
L: LineN: NeutralG: Ground
A Power supply 120 VAC, 1PH,60Hz, provide disconnect meansand overcurrent protection as perlocal codes
B Terminal fÖ in connectionenclosure
C Connection enclosure
1. Ensure that the main power supplyto the control contains overcurrentprotection with a minimum rating of6A and 2-pole disconnect
2.Connect power supply wire to theconnection fÖ terminals 11, N and Gon the DIN rail inside the connectionenclosure.
5414553v1.8
EC
B
C23ft. / 7m
B B B
F
A A A
max. 900 m / 3000 ft.
E E E
D
23ft. / 7m 23ft. / 7m 23ft. / 7m
The control must be grounded.
Ensure that “L”, “N” and “G” are not
interchanged.
WARNING
26
Installation – Vitocontrol-S, WB2B
Installing the control unit front
1. Position the front part of the housingand clip hinges to counter-parts onmain housing.
2. Release the stay bar, open it upand lock in position.
3. Insert the flat cable from theOptolink into plug ”X20”.
4. Insert the plug of the programmingunit into plug ”X10”. Use cableguides in cover for routing.
5. Engage the stay bar in the fronthousing.
6.Close the front of the housing.
7. Secure front housing with suppliedscrews.
8. Install cover of the connectionenclosure and support with suppliedscrew.
5414553v1.8
1.
8.
2.
3.
4.
7.
6.
5.
27
Installation – Vitocontrol-S, WB2B
Opening the control unit
1.Unscrew the screws from the fronthousing.
2. Swing up the front part of thecontrol housing.
3. Position the stay bar so that itsupports the front housing.
5414553v1.8
2.1.
3.
28
Initial start-up
Steps
.Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Commissioning all Vitodens 200-W with Vitotronic 100Vitodens 200-W Service Instructions 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Controls and display elements Vitotronic 100, HC1 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vitocontrol-S, WB2B 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Checking the heating circuit allocation (Vitocontrol-S, WB2B) 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Changing the display language (Vitocontrol-S, WB2B if required) 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Configuring a multi-boiler system 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Connecting control units into the LON system 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Carrying out a participant check (Vitocontrol-S, WB2B) 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Reducing the maximum burner output 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.Matching the coding addresses to the system version 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Checking outputs (actuators) and sensors 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. Selecting the boiler sequence (Vitocontrol-S, WB2B) 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. Adjusting the heating curve (Vitocontrol-S, WB2B) 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5414553v1.8
29
Initial start-up
Further step-by-step instructions
Commissioning of all Vitodens 200-W, WB2B with Vitotronic 100, HC1
Service Instructions Vitodens 200-W, WB2B
A Heating programsB No functionC Information
D Factory default settingE ConfirmationF Value setting
G No functionH Emissions test functionK Boiler water temperature
5414553v1.8
+
A
BD CEFGHK
ºC
i
OK
30
Initial start-up
Further step-by-step instructions (continued)
A Heating circuit selectionB Reduced room temperatureC DHW temperatureD Normal room temperatureE Standby modeF DHW only
G Heating and DHWH Economy modeK Party modeL InformationM Standard settingsN Confirmation
O Adjusting valuesP Time programsR Holiday programS Time/dateT Heating curve level shiftU Heating curve slope
Checking the heating circuit allocation (Vitocontrol-S, WB2B)
Check that the label for heatingcircuit allocation has been affixed tothe corresponding fields of theprogramming unit.
Press the corresponding key beforecommencing all adjustments.
Changing the display language (Vitocontrol-S, WB2B)
1. Press i.
2. Select the required languagewith .
3.Confirm with .5414553v1.8
Boiler sequence
31
Initial start-up
Further step-by-step instructions (continued)
The cascade communication module must be fitted into all Vitotronic 100 boiler control.Setting codes, see page 82 and 88.
Example of a multi-boiler system
Vitocontrol-S, WB2B Vitotronic 100, HC1 – – – – Vitotronic 100, HC1
–– Multi-boiler systemSet code ”01:2”
– – – – Multi-boiler systemSet code ”01:2”
–– Boiler number 1Coding ”07:1”
Boiler number 4Set code ”07:4”
Number of connected boilers< 5 boilersSet code ”35:2”, ”35:3” or”35:4”
Set code ”76:2” with KMK /Cascade communicationmodule
Set code ”76:2” with KMK /Cascade communicationmodule
Vitocontrol-S, WB2B
1. Set the number of boilers
In coding 1, set coding address “35”.Coding 1 see page 84.
Note:
In one LON system, each number
must only be allocated once.
Only one Vitotronic may beprogrammed as fault manager.
Connecting control units into the LON system
The LON communication module (accessories) must be fitted.
Note:
The data transfer via the LON system can take several minutes.
Vitotronic 200-H
Setting up LON participant numbers
In coding 1, set the LON participantnumber via coding address “77”.
Installation and service
instructions, Vitotronic 200-H.
Note:
In one LON system, each number
must only be allocated once.
5414553v1.8
KMK1 KMK2145
Vitocontrol-S Vitotronic 100 Vitotronic 100
KMK1
32
Initial start-up
Further step-by-step instructions (continued)
Update the LON particiapant list on Vitocontrol-S, WB2B
Only possible if all users are connected and the control unit is encoded as fault manager (coding 79 : 1 factory defaultsetting)
Note:
In each heating system, only one Vitotronic may be encoded as fault manager.
1. Press w and simultaneouslyfor approx. 2 s.The participant check is initiated.
2. Press D.The participant list is updatedafter approx. 2 min.Participant check completed.
Example of a LON system
Participant no. 5Code ”77:5”
Participant no. 10Set code ”77:10”
– – – – Participant no. 99Set code ”77:99”
Send time via LONCode ”7b:1”
Accept time via LONSet code ”81:3”
– – – – Accept time via LONSet code ”81:3”
Transmit outdoor temperaturevia LONSet code ”97:2”
Receive outdoor temperaturevia LONSet code ”97:1”
Device receives the timeSet code ”97:1”
Carrying out a participant check
The communication with the system devices connected to the fault manager is tested by means of a participant check.Preconditions: The control unit must be programmed as fault manager (code 79:1). The LON participant number must be programmed in all control units(see page 31).
The fault manager participant list must be up to date.
1. Press w and simultaneously forapprox. 2 seconds.
2. Select the required participant withand .
3.Activate check with .”Check” flashes until its completion.The display and all key illuminationsof the selected participant flash forapprox. 60 seconds. During communication betweenboth devices ”Check OK” isdisplayed.
”Check not OK” is displayed, if nocommunication is established.Check the LON connection andcoding.
4. To check further participantsproceed as described under points 2and 3.
5. Press w and simultaneously forapprox. 1 second.
5414553v1.8
Vitotronic 200-HVitocontrol-S Vitotronic 200-H
LONLON
Participant check
1F01 : 01
Participantnumber
Consecutivenumber in theparticipant list
33
Initial start-up
Further step-by-step instructions (continued)
Reducing the maximum burner output (Vitotronic 100)
Vitodens 200 service instructions
Matching coding addresses to respective system version
Vitotronic 100
In code 1, set the following codingaddresses:01 Multi-boiler system06 Maximum boiler07 Boiler number2F Air bleed function
In code 2, set the following codingaddresses:76:2 With cascade communication
module KMK
Matching coding addresses to respective system version
Vitocontrol-S, WB2B
In code 1, set the following codingaddresses:00 System design35 Number of boilers in cascade36 Minimum limit of the cascade
supply temperature37 Maximum limit of the cascade
supply temperature3b Control type3C Control strategy77 LON participant number*1
A2 DHW priorityA5 Heating circuit pump logic
function (economy control)C5 Minimum supply temperature
limit, heating circuitsC6 Maximum supply temperature
limit, heating circuits
In code 2, set the following codingaddresses:38 Lead boiler rotation39 Permanent lead boiler3A Permanent last boiler55 Function DHW temperature
control78 LON communication enabled7A Central control7F Detached house or apartment
building98 Viessmann system number*1
*1Only in conjunction with LON system
5414553v1.8
34
Initial start-up
Further step-by-step instructions (continued)
Checking outputs (actuators) and sensors
Vitotronic 100
Relay test
1. Press 9 and simultaneously forapprox. two seconds.
2. Select the relay outputswith or .
3. Press .
The following relay outputs may be selected:
Display
indication
Relay function
11 Burner modulation lower output
12 Burner modulation upper output
13 Internal pump/ output 20 ON (Power Pump module)
14 Output 50 ON/ fault indicator in Power Pump Module
Check sensors
1. Press .Scanning operating conditions isactive, see page 41.
2. Scan the actual temperature withor .
3. Press .Scanning is completed.
5414553v1.8
35
Initial start-up
Further step-by-step instructions (continued)
Vitocontrol-S, WB2B
Relay test
1. Press 9 and simultaneously forapprox. two seconds.
2. Select the relay outputswith or .
3. Press .
The following relay outputs may be selected:
Output 20M1 ONOutput 52A1 openOutput 52A1 ntr.Output 52A1 close
DHW tank heating pump ONDHW recirculation pump ONHeating pump (M2) ONHeating pump (M3) ON
Mixing valve (M2) openMixing valve (M2) closeMixing valve (M3) openMixing valve (M3) closeCentral fault display ON
Note:
The illuminated heating circuit selector
button indicates the corresponding
heating circuit.
Check sensors
1. Press .Scanning operating conditions isactive, see page 46.
2. Scan the actual temperature withor .
3. Press .Scanning is completed.
Selecting the boiler sequence (Vitocontrol-S, WB2B)
1. If required:In coding 2, set coding addresses 39(permanent lead boiler) and 3A(permanent last boiler).
2. Press and simultaneously forapprox. two seconds.
3. Select the required boiler sequencewith or .By pressing andsimultaneously, you can exit theadjustment without saving anymodifications made.
4. Press .The adjustment has beentransferred.
5. In coding 2, set the codingaddresses 38, 41, 42, 43 and 44;see also the function descriptionfrom page 62.
5414553v1.8
36
Initial start-up
Further step-by-step instructions (continued)
Adjusting the heating curve (Vitocontrol-S, WB2B)
The heating curves illustrate the relationship between the outdoor temperature and the boiler water or the supplytemperature. To put it simply: the lower the outdoor temperature, the higher the boiler water or supply temperature. Theroom temperature again depends on the boiler water or the supply temperature.
Factory default settings:Slope: = 1.4Shift: = 0
Generally, the heating curve is set:In range A for underfloor heating systems,In range B for low temperature heating systems (according to the Energy Savings Order),
5414553v1.8
0,2
2,42,62,83,0
3,23,4
90
80
70
60
50
40
30
0 -5 -10 -15 -20510
A
B
2,0
2,2
0,4
0,6
0,8
1,0
1,2
1,4
-30-25
1,8
1,6
Outdoor temperature
Boilerwateror
supplytemperature
Room -set-pointtemperature
194
176
158
140
122
104
86
ºF / ºC
ºCºF50 41 32 23 14 5 -4 -13 -22
9535 86
30 7725 68
20 6015 50
10 415
ºFºC
37
Initial start-up
Further step-by-step instructions (continued)
Changing slope and shift
(for every heating circuit separately)
1.Call up slope with ,adjustable value 0.2 to 3.5;call up shift with ;adjustable value 8.6 to 104°F / –13to +40°C.
2.Change the value with or .
3.Confirm the set value with .
A Change slopeB Change shift
5414553v1.8
+20 / 68 -20 / -4
3.5
1.4
0.2
A
B
110230
Outdoor temperature in °C / °F
Supplytemperaturein°C/°F
38
Initial start-up
Further step-by-step instructions (continued)
Adjusting the normal room temperature
(for every heating circuit separately)
Normal room temperature:
Select the normal day temperature withthe set value adjuster.
The value will be automaticallytransferred after approx. 2 seconds.
Reduced room temperature:
1.Call up the reduced nighttemperature with tm.
2.Change the value with or .
3.Confirm the set value with .
Temperature conversion:
˚F ˚C-4 -2041 557 1468 2079 26230 110
Example 1:
Adjustment of the normal room
temperature from 68 to 79˚F / 20 to
26˚C.
A Boiler water temperature or supplytemperature in ˚F / ˚C
B Outdoor temperature in ˚F / ˚CC Set room temperature in ˚F / ˚CD Heating circuit pump OFFE Heating circuit pump ON
Example 2:
Adjustment of the reduced room
temperature from 41 to 57˚F / 5 to
14˚C.
Accordingly, the heating curve isadjusted along the set room temperatureaxis, resulting in modified start/shutdowncharacteristics for the heating circuitpumps, if the heating circuit pump logicis active.
5414553v1.8
Standard room temp.
20
1
2
3
Reduced room temp.
14
1
2
3
D E D E
39
Service scanning – Vitotronic 100, HC1
Service level summary
Function Entry Exit Page
Reducing the max.burner output
Press 9 and tw
simultaneously forapprox. 2 seconds
Press “OK” 33
Relay test Press 9 and “OK”simultaneously forapprox. 2 seconds
Press “OK” 35
Temperatures,boiler coding cardand brief scans
Press 9 and rw
simultaneously forapprox. 2 seconds
Press “OK” 40
Operatingconditions
Press 8 Press8 46
Troubleshooting Press “OK” 47
Fault history Press rw and “OK”simultaneously forapprox. 2 seconds
Press “OK” 47
Resetting codesto the factorydefault setting
Press w and rw
simultaneously forapprox. 2 secondspress D
–– 81
Coding Level 1 Press 9 and w
simultaneously forapprox. 2 seconds
Press 9 and w
simultaneously forapprox. 1 second
81
Coding Level 2 Press w and rw
simultaneously for approx.2 seconds
Press w and rw
simultaneously forapprox. 1 second
82
Vitodens 200-W Service Instructions
5414553v1.8
40
Service scanning – Vitotronic 100, HC1
Temperatures, boiler coding card and quick scans
1. Press 9 and rw simultaneouslyfor approx. two seconds.
Brief scans
2. Select the required scanwith or .
8 8 8 8 8 80 System
design 1
Control unit software version Programmingunit softwareversion
1 Burner control unit softwareversion
Cascademodulesoftwareversion
E No function
3 Set boiler temperature
A Highest demand temperature
4 Burner control unit type Boiler type
5 No function
b Maximum heating output in %
C Boiler coding card (hexadecimal)
c Equipment version (EEPROM) Burner control unit version(EEPROM)
d Variable speedpump
0 without
1 Wilo
2 Grundfos
Variable speedpump softwareversion
5414553v1.8
41
Service scanning – Vitotronic 100, HC1
Scanning operating conditions
1. Press 8. 2. Select the required operatingcondition scan with or .
3. Press .
Scans
Display
indication
Explanation Notes
0 01 Boiler number ––
3__65 °C Boiler temperature ––
263572 h Burner hours run The hours run can be reset to 0 with D.The hours run displayed are onlyapproximate values.
030417 h Burner starts The burner starts can be reset to 0 withD.
5414553v1.8
42
Service scanning – Vitotronic 100, HC1
Scanning and resetting service displays
After the limits set up via coding addresses 21 and 23 (see page 82) have been reached, the programming unit displayflashes one of the following messages.
Note:
Set code 24:1 and then code 24:0, if maintenance is implemented before a maintenance message is displayed; the setmaintenance parameters for hours run and maintenance intervals are then reset to 0.
Display
indication
Explanation
35510 hBurner run hours havebeen reached
___12 u Time interval(e.g. 12 months)has been reached
1. Scan maintenance messages withor .
2. Press .The maintenance indication in thedisplay is cleared.
Note:
An acknowledged maintenance
message can be redisplayed by
pressing (approx. three seconds).
After maintenance has been carried out
1. Reset coding 24: 1 (see page 82) to24: 0.
Note:
If coding address 24 is not reset, a
new maintenance message will be
displayed on Monday morning.
2. If required:PressReset burner run hours and burnerstarts with D
(see page 82)Press
5414553v1.8
43
Service scans – Vitocontrol-S, WB2B
Service level summary
Function Entry Exit Page
Adjusting displaycontrast
Press the “OK” and “+”buttons simultaneously;the display will darken
–– ––
Press the “OK” and “-” buttonssimultaneously;the display will get lighter
–– ––
Participant check Press the w and “OK” buttonssimultaneously for approx.2 seconds
Press the w and “OK” buttons simultaneously for approx. 1 sec 32
Relay test Press the 9 and “OK” buttonssimultaneously for approx. 2seconds
Press the “OK” button 35
Boiler sequence Press the g and û buttonssimultaneously for approx. 2seconds
Press the “OK” button 35
Temperatures andquick scans
Press 9 and rw
simultaneously for approx. 2seconds
Press the “OK” button 44
Operating status Press the button Press the button 46
Troubleshooting Press the button Press the “OK” button 51
Error history Press the rw and “OK”buttons simultaneously forapprox. 2 seconds
Press the “OK” button 51
Resetting codingsto factory defaultsettings
Press the w and rw buttonssimultaneously for approx.2 seconds; press the D button;confirm by pressing the “OK”button
–– 81
Coding Level 1 Press 9 and w simultaneouslyfor approx. 2 seconds
Press the 9 and w buttons simultaneously for approx. 1 sec 81
Coding Level 2 Press the w and rw buttonssimultaneously for approx. 2seconds; confirm by pressing the“OK” button
Press the w and rw buttons simultaneously for approx. 1 sec 82
5414553v1.8
44
Service scans – Vitocontrol-S, WB2B
Temperatures and quick scans
1. Press 9 and rw simultaneouslyfor approx. 2 seconds.
2. Select the required scanwith or .
3. Press “OK”.
The following values can be scanned subject to the actual equipment level:
Outdoor temperature adjustedOutdoor temperature actualBoiler sequenceP-actual % boiler 1 to 4Output red. %Integral
Boiler temperature actual boiler . . . .1 to 4
Sensor 17B actual (not used)Set DHW temperatureActual DHW temperature
Supply temperature setSupply temperature actualRoom temperature setRoomtemperature actual
Quick scan 1 to quick scan 8
The adjusted outdoor temperaturecan be reset to the current outdoortemperature with D.Boiler output - actual value.No function.at - 1 to - 100 start-up integral inpercent; at 1 to 100 shutdownintegral in percent ( - arrow aboveword, when integral grows).
Display only if a sensor is connected.Display only if a system design witha DHW tankhas been encoded . . . . .(code 00).
Display only if a remote control unitis installedQuick scans 1 to 7, see page 45.
5414553v1.8
45
Serv
icescan
s–Vitocontro
l-S,WB2B
Temperaturesandquickscans(contin
ued)
8
N/A
Software versionremote controlmixing valvecircuit M3
N/A
ure
8
N/A
Software versionmixing valveextension M3Printed CircuitBoard
Operating modemixing valvecircuit M30 w/o remote
control1 with
Vitotrol 2002 with
Vitotrol 300
Node address
Number ofLON participants
N/A
m design temperatur
8
Number of KMBUSparticipants
N/A
Software versionremote controlmixing valvecircuit M2
/A
ystem number
N/A
Maximum system d
8
N/A
Software versionmixing valveextension M2Printed CircuitBoard
Operating modemixing valvecircuit M20 w/o remote
control1 with
Vitotrol 2002 with
Vitotrol 300
N/A
Subnet address/sy
Software versionneuron chip
N/A
N/A
8
see coding
Software versionprogrammingunit
Software versionremote controlsystem circuitA1
numberSoftware versioncommunicationco-processor
ion/ decimal: 184N/A
Scan8
Display acc. tosystem designs (saddress 00)
Software versioncontrol unit
Operating modesys. circuit A10 w/o remote
control1 with
Vitotrol 2002 with
Vitotrol 300
LON participant nu
SNVTconfiguration0 = Auto1 = Tool
Device identificatiohexa-decimal: b8 /N/A
Scan
1
2
3
4
5
6
7
8
5414 553 v1.8
46
Service scans – Vitocontrol-S, WB2B
Scanning operating conditions
1. Press .
2. Select the required scanwith or .
3. Press .
The following values can be scanned subject to the actual equipment level:
Participant numberHoliday program with departure andreturn date
Holiday program active
Outdoor temperatureBoiler sequenceCommon supply temperatureBoiler temp. 1 to 4Sensor 17B (not used)DHW temperature
Supply temperatureReturn temperatureRoom temperature
TimeDateOutput 20 ON/OFFOutput 29 ON/OFFOutput 52 open/closeDHW tank heating pump ON/OFFDHW recirculation pump ON/OFFHeating pump ON/OFFMixing valve open/closedLanguages
If a holiday program has been entered
If a central holiday program is active
Actual value boilers 1 to 4Display only if a sensor is connected
Display only if a DHW tank sensor isconnected
Display only in conjunction withmixing valve circuitsDisplay only if a remote control unitis installed
Position detail in %
Position detail in %.Each language can be selected aspermanent display languagewith
5414553v1.8
47
Troubleshooting – Vitotronic 100, HC1
Faults displayed at the programming unit
The red faults indicator U flashes forevery fault.A fault code flashes in the display if afault message has been issued (seepage 47).
i Consecutive fault number38 Fault codeU Fault symbol
Call up further fault codes with or.
A fault can be acknowledged with“OK”. The fault message in the displaywill be hidden, but the red faultindicator U continues to flash.The fault message will be redisplayed,if an acknowledged fault message hasnot been removed by the followingmorning.
Calling up acknowledged fault
messages
Press “OK” for approximately 2seconds.Select the acknowledged fault withor .
E in the display indicates that theburner control unit is locked out. Afterthe fault has been removed,acknowledge by pressing reset E.
Note:
After acknowledging the fault, E willbe displayed until the burner controlunit lockout has been lifted.
Retrieving fault codes from the fault memory (fault history)
The most recent 10 faults are saved and may be called up.Faults are sorted by date. The most recent fault is fault number 1.
1. Press rw and simultaneouslyfor approx. 2 seconds.
2. Press or for individual faultcodes.
Note:
All saved fault codes can be deleted
with D.
3. Press to finish scan.
5414553v1.8
5414553v1.8
48
Troubleshooting – Vitotronic 100, HC1
Faults displayed at the programming unit (continued)
Fault
codeSystem characteristics Cause Remedy
0000ffff Control mode Service “0F” is only displayed in thefault history
Service the equipment.Note:
After the service, reset coding
address “24” to “0”.
33330000 Burner blocked Boiler water temperature sensorshorted out
Check the boiler water temperaturesensor
33338888 Boiler water temperature sensorcable broken
bbbb0000 Flue gas temperature sensorshorted out.
Check the flue gas temperaturesensor (see Vitodens 200-WStart-up/Service Instructions).
bbbb1111 Control mode (stays in factorydefault setting)
Communication fault -programming unit (internal)
Check connections and replaceprogramming unit, if required.
bbbb4444 regulates as if the outdoortemperature was 32°F / 0°C
Internal fault Replace the control unit.
bbbb5555 Control mode(factory default setting)
bbbb7777 Burner blocked Boiler coding card missing, faulty orincorrect boiler coding card.
Plug in boiler coding card or replace,if faulty.
bbbb8888 Flue gas temperature sensor cablebroken.
Check the flue gas temperaturesensor (see Vitodens 200-WStart-up/Service Instructions)
e4444 Fault, supply voltage 24V Replace the control unit.
e5555 Internal fault Check ionization electrode andconnecting cables, check tightnessof flue gas system.Press “E RESET”.
e8 Burner in fault mode The ionization current lies outsidethe permiss. range.
Check ionization electrode andcable. Press “E RESET”.
e9 The ionization current lies outsidethe permiss. range duringcalibration.
Check ionization electrode andcable. Press “E RESET”.
ea The ionization current lies outsidethe permiss. range duringcalibration.
Check ionization electrode andcable. Press “E RESET”.
5414553v1.8
49
Troubleshooting – Vitotronic 100, HC1
Faults displayed at the programming unit (continued)
Fault
codeSystem characteristics Cause Remedy
ebbbb Burner blocked Boiler control initiated a combustioncalibration but could not completethe process
- Heat generated by boiler must beremoved (boiler is cycling ontemperature limits, beforecalibration process is complete)- Check the connecting cable andthe ionization electrode, check theflue gas system (flue gasrecirculation).- Verify pump operation- Switching points of flow switchmarginal (not enough flow)- Check coding card- Check gas valve- Check coding address 82- Also see address 12:_Press “E RESET”.
ec Burner in fault mode The ionization current lies outsidethe permiss. range duringcalibration.
Check ionization electrode andcable. Press “E RESET”.
ed Internal fault. Replace the control unit.
ee At burner start, flame signal ismissing or too week.
Check ionization electrode andcable, test ionization current, checkgas supply, check ignition andignition module, check condensatedrain. Press “E RESET”.
effff Flame is lost immediately after ithas built (during the safety time).
Check gas supply, check fluegas/exhaust pipe/air intake for fluegas recirculation, check ionizationelectrode (replace if necessary)Press “E RESET”.
ffff0000 Burner blocked Internal fault. Replace control unit.
ffff1111 Burner in a fault mode Maximum flue gas temperatureexceeded (230ºF / 110ºC).
Check the heating system fill level.Bleed air from system. Press “ERESET” after vent system hascooled down.
ffff2222 Fixed high limit switch open(activated).
Check heating system fill level.Check the circulation pump. Bleedair from the system. Check fixedhigh limit switch and connectingcables. Press “E RESET”.
ffff3333 Flame signal is already present atburner start.
Check the ionization electrode andconnecting cable. Press “E RESET”.
5414553v1.8
50
Troubleshooting – Vitotronic 100, HC1
Faults displayed at the programming unit (continued)
Fault
codeSystem characteristics*1 Cause Remedy
ffff4444 Burner in a fault mode No flame signal is present. Check ionization electrode andcable, measure the ionizationcurrent, check the gas pressure,check the gas valve, ignition,ignition module, ignition electrodesand condensate drain. Press “ERESET”.
ffff8888 The gas valve closes too late. Check gas valve and both controlwiring and connections. Press “ERESET”.
ffff9999 Fan speed too low at burner start. Check fan, fan supply cables, fanpower supply and control. Press “ERESET”.
ffffaaaa Fan not at standstill. Check the fan, the fan connectingcables and fan control. Press “ERESET”.
ffffcccc Gas valve faulty or faultymodulation valve control; or ventsystem blocked.
Check the gas valve. check the ventsystem. Press “E RESET”.
ffffdddd Burner blocked Burner control unit fault. Check ignition electrodes andconnecting cables. Check the boilercoding card. Check whether astrong interference (EMC) fieldexists near the equipment; press“E RESET”. Replace control unit ifthe fault persists.
ffffeeee Burner blocked or in a fault mode Strong interference (EMC) fieldnearby, or faulty main PCB.
Restart the equipment. Replace thecontrol unit if the equipment will notrestart.
ffffffff Strong interference (EMC) fieldnearby, or internal fault.
control unit if the equipment will notrestart.
No fault
code
displayed
Boiler/burner in standstill Flow switch open Check pump operation and flowswitch.
*1 Control mode: Boiler/burner fully operational (fault code must be verified and reset).
Burner in fault mode: Boiler control requires manual reset before burner can resume operation.
Burner blocked: If fault cause is corrected, burner resumes operation.
5414553v1.8
51
Troubleshooting – Vitocontrol-S, WB2B
Faults displayed at the programming unit
Red fault indicator U flashes for all faults.The display flashes “Fault” if a fault message is issued.
Troubleshooting
U Fault symbol2 Consecutive number (1 to 10)d5 Fault code (for explanations see
page 52)
Fault display in plain text
Ext. faultOutdoor temperature sensorSupply sensorDHW tank sensor (1 or 2; displayonly, if a second DHW tanktemperature sensor is connected)
Return sensorRoom temperature sensorFlue gas sensorCollector sensorSolar DHW sensorParticipant numberParticipant fault (display only ifcontrol unit is programmed as faultmanager)
1. Press .
2.Call up further fault codeswith or .The fault can be acknowledged with
. The fault message in the displaywill be hidden, but the red faultlindicator U continues to flash. Anew fault message will be displayedif an acknowledged fault is notremoved by the following morning.A central fault messaging deviceconnected to plug gÖ will beactivated.
Calling up acknowledged fault
messages
Press for approx. 2 seconds. Thefault will then be displayed.Select the acknowledged faultwith or .
Retrieving fault codes from the fault memory (fault history)
The most recent 10 faults are saved and may be called up.Faults are sorted by date. The most recent fault is fault number 1.
1. Press rw and simultaneouslyfor approx. 2 seconds.
2.Call up the individual fault codeswith or
Note:
All saved fault codes can be deleted
with D.
3. Press .
5414553v1.8
Outdoor temp. sensor
1DBG- 101
Fault
1DBG- d52
5414553v1.8
Fault history
1181
52
Troubleshooting – Vitocontrol-S, WB2B
Faults displayed at the programming unit
Fault display in plain text
Ext. faultOutdoor temperature sensorSupply sensorDHW tank sensor (1 or 2; displayonly, if a second DHW tanktemperature sensor is connected)
Room temperature sensorParticipant fault (display only ifcontrol unit is programmed as faultmanager)
Calling up acknowledged fault
messages
Press for approx. 2 seconds. Thefault will then be displayed.Select the acknowledged faultwith or .
Fault
codeSystem characteristics Cause Remedy
0000ffff Control mode Service “0F” is only displayed in thefault history
Service the equipment.Note:
After the service, reset coding
address “24” to “0”.
11110000 Controls as if the outdoortemperature was 32˚F / 0˚C
Outdoor temperature sensor shortedout
Check outdoor temperature sensor(see page 70)
11118888
temperature was 32˚F / 0˚C
Outdoor temperature sensor cablebroken
22220000 Vitocontrol-S, WB2B controls in astand-alone manner w/o supplytemperature sensor (supply
Common supply temperature sensorshorted out
Check common supply temperaturesensor (see page 69)
22228888temperature sensor (supplytemperature may not be highenough)
Common supply temperature sensorcable broken
44440000 Mixing valve closes Supply temperature sensor ofmixing valve circuit M2 shorted out
Check supply temperature sensor(see page 69)
44444444 Supply temperature sensor ofmixing valve circuit M3 shorted out
44448888 Supply temperature sensor cable ofmixing valve circuit M2 broken
4444cccc Supply temperature sensor cable ofmixing valve circuit M3 broken
5414553v1.8
53
Troubleshooting – Vitocontrol-S, WB2B
Faults displayed at the programming unit (continued)
Fault
codeSystem characteristics Cause Remedy
55550000 DHW tank primary pump ON:Set DHW temp.= set boiler watertemp., priority controls are cancelledorWith DHW tank primary system:DHW heating is started and stoppedby DHW tank temp. sensor 2 (notused)
DHW tank temperature sensor 1shorted out
Check DHW tank temp. sensor
55551111 With DHW tank primary system:DHW heating is started and stoppedby DHW tank temp. sensor
DHW tank temperature sensor 2(not used) shorted out
55558888 DHW tank primary pump ON:Set DHW temp.= set boiler watertemp., priority controls are cancelledorWith DHW tank primary system:DHW heating is started and stoppedby DHW tank temp. sensor 2 (notused)
DHW tank temperature sensor cablebroken
55559999 With DHW tank primary system:DHW heating is started and stoppedby DHW tank temp. sensor
DHW tank temperature sensor 2(not used) cable broken
66660000 Boiler with maximum temp.,return control open
Sensor incorrectly connected Set code “4A:0”
66668888
return control open
77770000 With DHW tank primary system:Mixing valve primary circuit closed,no DHW heating (not used).
Temperature sensor aJB shortedout
Check temperature sensorWithout temperature sensor:Set code “4b:0”
77778888
Mixing valve primary circuit closed,no DHW heating (not used). Temperature sensor aJB cable
broken
Without temperature sensor:Set code “4b:0”
88884444 Control mode Maintenance or error on Vitotronic100 of boiler 1 to 4
Check maintenance display or faultcode on the respective Vitotronic
88885555
100 of boiler 1 to 4 code on the respective Vitotronic100
88886666
88887777
8888CCCC CC CCcccc Communication fault Vitotronic 100of boiler 1 to 4
Check and replace cascadecommunication module of the
8888dddd
of boiler 1 to 48C - Boiler No. 18D - Boiler No. 2
communication module of theVitotronic 100 and connectingcable, if required
8888eeee
8D - Boiler No. 28E - Boiler No. 38F - Boiler No. 4
cable, if required- check for assigned participant no.(see address 07: on page 9 and 82)
8888ffff
8F - Boiler No. 4 (see address 07: on page 9 and 82)- if problem persists, replace all 4modules with part no. 7441 586.
5414553v1.8
54
Troubleshooting – Vitocontrol-S, WB2B
Faults displayed at the programming unit (continued)
Fault
codeSystem characteristics Cause Remedy
99992222 Control modeOnly solar control unit fault codeswill be displayed
Collector temp. sensor shorted out,connects to S1 at the Vitosolic
Check solar control unit sensor
99993333
Only solar control unit fault codeswill be displayed DHW tank temp. sensor shorted
out, connects to S3 at the Vitosolic
99994444 Temp. sensor shorted out, connectsto S2 at the Vitosolic
9999aaaa Collector temp. sensor cablebroken, connects to S1 at theVitosolic
9999bbbb DHW tank temp. sensor cablebroken, connects to S3 at theVitosolic
9999cccc Temp. sensor cable broken,connects to S2 at the Vitosolic
9999ffff FaultSolar control unit; displayed if afault without fault code occurs atthe solar control unit
Check solar control unit
aaaabbbb Control operation perhaps DHWtank cold
DHW tank primary systemconfiguration error:Code “55:3” has been set, but plugaJB is not plugged in (not used)and/orCodes “4C:1” and “4E:1” have notbeen set
Insert plug aJB and check thecode (not used).
bbbb1111 Control mode Communication errorProgramming unit
Check connections and replaceprogramming unit if required.
bbbb4444 Emmissions test mode Internal electronics fault Check electronics PCB and replace,if required.
bbbb5555 Control modeif required.
bbbb6666 Constant mode Invalid hardware recognized Check the control software circuitboard and confirm the coding address:- Enter coding 2 (see page 82 forinstructions).
- Change code 8A to 176.- Confirm coding 92:186
bbbbaaaa Mixing valve “close” Communication error mixing valveextention PCB
Check PCB and replace, if required.
bbbbcccc Control mode without remotecontrol
Communication error Vitotrolremote control, heating circuit A1
Check connections, lead/cable,coding address “A0” and remotecontrol DIP switches.
bbbbdddd
control
Communication error Vitotrolremote control, heating circuit M2
coding address “A0” and remotecontrol DIP switches.
bbbbeeee Communication error Vitotrolremote control, heating circuit M3
bbbbffff Control mode Incorrect LON communicationmodule
Replace the communication module.
5414553v1.8
55
Troubleshooting – Vitocontrol-S, WB2B
Faults displayed at the programming unit (continued)
Fault
codeSystem characteristics Cause Remedy
cccc2222 Control mode Cable break KM BUS to solarcontrol unit.
Check KM BUS cable and the solarcontrol unitWithout solar control unit:Set code “54: 0”
cccc4444 Communication error with functionextension 0 to 10 V
Check connections andcables/leads; replace the functionextension, if required
Without function extension:Set code “9d: 0”
CC CCcccc5555 Control mode, max. pump speed(Not used)
Communication fault, variablespeed circulation pump, heatingcircuit connection set
Check setting of codingaddress ”30” Set to “0” 30:”0”
cccceeee Control mode Communication error Plug-inadaptor for external safetyequipment
Check plug-in adaptor for externalsafety equipment and cables/leadsWithout plug-in adaptor:Set coding “94: 0”
ccccffff ErrorLON communication module
Replace communication module
dddd6666 Fault at DE1 in plug-in adaptor forexternal safety equipment (notused)
Check connections at “DE1” to“DE3”
dddd7777 Fault at DE2 in plug-in adaptor forexternal safety equipment (notused)
dddd8888 Fault at DE3 in plug-in adaptor forexternal safety equipment (notused)
ddddaaaa Control mode without roominfluence
Room temperature sensor shortedout,Heating circuit A1
Check room temperature sensor
ddddbbbb Room temperature sensor shortedout,Heating circuit M2
ddddcccc Room temperature sensor shortedout,Heating circuit M3
dddddddd Room temperature sensor cablebroken,Heating circuit A1
Check the room temperature sensorand the DIP switch on the Vitotrol
ddddeeee Room temperature sensor ablebroken,Heating circuit M2
ddddffff Room temperature sensor cablebroken,Heating circuit M3
5414553v1.8
56
Troubleshooting – Vitocontrol-S, WB2B
Faults displayed at the programming unit (continued)
LON participants fault messages
Preconditions:The control unit must be programmed
as fault manager (code “79:1”)
Fault
codeSystem characteristics Cause Remedy
00001111
to
99998888
Control mode A participant, e.g. 12(Vitotronic 200-H), hasdeveloped a faultorThere is no connection to theparticipant
Download fault code to participant
See the Installation and Service instructionsof the relevant control unit.
- Check coding- Check LON communication module- Update participant list- Carry out a participant check
99999999 Fault message active atVitocom 300orFault at the Vitocom 300orNo connection to the Vitocom300
Check external connections at Vitocom 300
See separate Installation and Serviceinstructions
- Check coding- Check LON connection cable- Update participant list- Carry out a participant check
5414553v1.8
Participant
11112222
57
Function description – Vitotronic 100, HC1
Boiler temperature control
Brief description
The boiler water temperature isregulated by controlling a modulatingburner.The set boiler water temperatureset-point is controlled by Vitocontrol-S,WB2B.
Coding addresses which influence the
boiler temperature control
06 (see page 82).For a description, see the codingoverview.
Functions
The boiler water temperature isrecorded separately:Fixed high limit (FHL)Boiler temperature sensor KTS(changes in resistance NTC)
Upper control limit.Electronic maximum limitSetting range: 20 to boiler coding carddefaultThe maximum boiler water temperaturelimit can be adjusted via codingaddress 06.
Control sequence
Boiler goes cold
(set value 4ºC below set point)The burner start signal is set to the setboiler water temperature less (=less7.2ºF or 4ºC) and the burner starts itsown monitoring program.
Note:
Value on display shown in K (Kelvin).
1 K = 1.8 Fahrenheit degrees or 1
Celsius degree.
Boiler heats up.The burner shutdown point isdetermined by the switch-offdifferential of (=less 14.4ºF or 8ºC)above set point.
Air bleed program
Note:
Close the gas shut-off valve when
operating the air bleed program.
The air bleed program is activated viacoding address 2F:1 (the display showsEL).During the air bleed program, thecirculation pump will be alternatelyswitched ON and OFF for 30 secondsrespectively over a period of 20minutes.
The burner is switched OFF during theair bleed program.The program is automaticallydeactivated after 20 minutes, and thecoding address is set to 0.
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Function description – Vitocontrol-S, WB2B
Cascade control unit
Brief description
The supply temperature is regulated bystarting or stopping the burner or bystarting/stopping individual burners.The boilers will be controlled to the setboiler water temperature determined bythe cascade control (stand-alone typeof control).
Subject to the system design, you mayselect between one gross calorificstrategy and two net calorificstrategies.
The boiler sequence (see page 62) canbe determined via coding 2 and theboiler sequence selection.
Coding addresses which influence the
cascade control
35 to 3F, 41 to 4F.For a description, see the codingoverview.
Set supply temperature
The set supply temperature isdetermined fromthe set supply temperature set-pointvalues of system circuit A1 andmixing valve circuits M2 and M3,
the set supply temperature values ofadditional heating circuits (e.g.Vitotronic 200-H),
the set DHW temperature andexternal demands (e.g. the setsupply temperature defaulted bycoding address 9b or via the InputModule 0 to 10 V).
Upper control limit
Electronic maximum system supplytemperature limit.Setting range: 68 to 261˚F / 20 to127˚C.The maximum supply temperature limitcan be adjusted via coding address 37.This value must be set no higher thanthe lowest value of coding address 06of all connected Vitotronic 100, HC1.
Lower control range limit
Electronic minimum system supplytemperature limit.Setting range: 68 to 261˚F / 20 to127˚C.The minimum supply temperature limitcan be adjusted via coding address 36.
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Function description – Vitocontrol-S, WB2B
Cascade control (continued)
Control sequence
Stand-alone type of control: Parallel boiler control
(coding 3b : 0 without supply temperature sensor or
coding 3b : 1 with supply temperature sensor)
The cascade control unit defaults theset boiler water temperature to allcurrently active boilers.Every Vitotronic 100 individuallyregulates the dafaulted settemperature.
The control sequence is subject to thestart-up and shutdown criteria selectedwith control strategy (coding address3C):Gross calorific strategy.Net calorific strategy 1.Net calorific strategy 2.
With supply temperature sensor:
The contro deviation is calculated fromthe set supply temperature and theactual supply temperature to determinethe start-up and shutdown criteria.
Without supply temperature sensor:The control deviation is calculated fromthe set boiler water temperature andthe estimated average actual boilerwater temperture of the active boiler todetermine the start-up and shutdowncriteria. Only those boilers are takeninto consideration whose boiler circuitpumps are not switched OFF.
Gross calorific strategy (Condensing strategy)
It is the aim of the gross calorificstrategy to operate as many boilers aspossible at the lowest output(modulation) level.
Start-up criterion
Boilers are started via an outputstatement (coding 3d : 1).An additional boiler will be startedwhen the currently required output canalso be achieved by the currently activeboiler plus the next boiler in the boilersequence (see page 69).
AdvantagesOptimum utilization of thecondensing effect (as many boilersactive as possible)
Long burner operating times
Shutdown criterion
The boiler is shut down via a shutdownintegral. The shutdown criterion is metwhen the shutdown integral exceeds alimit set via coding address 46, and theboiler started last will be shut down.
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Function description – Vitocontrol-S, WB2B
Cascade control (continued)
Net calorific strategy 1
Conventional boilers are preferablyoperated at their upper output range, toreliably prevent the formation ofcondensate due to low returntemperatures.With net calorific strategy 1, anadditional boiler will only be started ifthe maximum output of all currentlyactive burners is insufficient to achievethe set supply temperature.A boiler will be shut down, when theremaining boiler(s) can achieve therequired output on its/their own.
Benefit:As few boilers as possible are active.
Start-up criteria
The boiler is started via a start-upintegral.The start-up criteria is met when thestart-up integral exceeds a limit set viacoding address 45, and the next boilerin the sequence will be started (seepage 62).
Shutdown criteria
The boiler is shut down via an outputstatement (coding 3d: 1).A boiler is shut down when thecurrently required output can beachieved without the boiler which wasstarted last.
Net calorific strategy 2
With the net calorific strategy 2, anadditional boiler will only be started ifthe maximum output of all currentlyactive burners is insufficient to achievethe set supply temperature.A boiler will be shut down if the burnerwas returned to its minimum outputbecause of a large negative controldeviation, and the output is then stilltoo high.
Benefit:Long burner operating times
Start-up criteria
The boiler is started via a start-upintegral.The start-up criteria is met when thestart-up integral exceeds a limit set viacoding address 45, and the next boilerin the sequence will be started (seepage 62).
Shutdown criteria
The boiler is shut down via a shutdownintegral. The shutdown criteria is metwhen the shutdown integral exceeds alimit set via coding 46, and the boilerstarted last will be shut down.
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61
Function description – Vitocontrol-S, WB2B
Cascade control (continued)
Control strategy example
Two boiler system with modulating burners and separate flue gas systems:Boiler 1: 100% rated output (basic load set to 25%)Boiler 2: 100% rated output (basic load set to 25%)
Gross calorific strategy (coding 3C: 0)
Start-up Switching OFF
Net calorific strategy 1 (coding 3C: 1)
Start-up Switching OFF
5414553v1.8
Time0
0
0
25
25
2566
100
100
100
150
200
Total
Boiler2
Boiler1
Rated
outputin%
Time0
0
0
25
25
2566
100
100
100
150
200
Total
Boiler2
Boiler1
Rated
outputin%
Time0
0
0
25
50
25
100
100
100
150
200
Total
Boiler2
Boiler1
Rated
outputin%
50
Time0
0
0
25
50
25
100
100
100
150
200
Total
Boiler2
Boiler1
Rated
outputin%
50
62
Function description – Vitocontrol-S, WB2B
Cascade control (continued)
Net calorific strategy 2 (coding 3C: 2)
Start-up Switching OFF
Boiler sequence
The boiler sequence is determined bythe boiler sequence selection and thefollowing coding addresses (see alsopage 88):38 Changing the lead boiler and the
boiler sequence.38: 1 Every 1st day of the
month, the boiler with theburner which hasoperated for the shortestnumber of hours becomeslead boiler.
38: 2 After 200 to 20,000 runhours, the boiler with thenext higher number(coding address 07 ofVitotronic 100) becomeslead boiler.
39 Boiler 1, 2, 3 or 4 permanent leadboiler.
3A Boiler 1, 2, 3 or 4 permanent lastboiler.
41 ECO threshold boiler 1.42 ECO threshold boiler 2.43 ECO threshold boiler 3.44 ECO threshold boiler 4.
Via the ECO threshold, every boiler canbe disabled or enabled subject to theoutdoor temperature. The ECO controlbecomes disabled, if the boiler isrequired to achieve the set supplytemperature, when enabled boilershave failed. At least the lead boilerremains active if all boilers in a systemare disabled by the ECO control.
5414553v1.8
Time0
0
0
25
50
25
100
100
100
150
200
Total
Boiler2
Boiler1
Rated
outputin%
50
Time0
0
0
25
25
2566
100
100
100
150
200
Total
Boiler2
Boiler1
Rated
outputin%
63
Function description – Vitocontrol-S, WB2B
Heating circuit control
Brief description
The control unit provides controlcircuits for one high temperature(boiler) circuit and two mixing valvecircuits.The set supply temperature of everyheating circuit results from the outdoortemperature, the set room temperature,the operating mode and the heatingcurve.The supply temperature of the systemcircuit corresponds to the commonsystem supply temperature.The supply temperature of the mixingvalve circuits is regulated by thestepped opening or closing of themixing valves.The mixing motor control changes theactuating and pause times subject tothe control difference(control deviation).
Coding addresses which influence the
heating circuit control
9F,A2 to A7, A9, C3 to C8, F1, F2For a description, see the codingoverview.
Functions
The high temperature (boiler) circuit issubject to the boiler water temperatureand its control range limits.The heating circuit pump is thecontrolling element. The mixing valvecircuit supply temperature is recordedby the supply temperature sensor.
Time program
The control unit timer changes inaccordance with the times programmedin the room heating and DHW heatingprogram between the heating withnormal room temperature and heatingwith reduced room temperatureoperating modes.Every operating mode has its own setlevel.
Outdoor temperature
A heating curve must be set up formatching the control unit to thebuilding and the heating system.The heating curve characteristicsdetermine the set boiler watertemperature subject to outdoortemperature. An average outdoortemperature (dampened) is used forcontrol purposes. This comprises theactual and the adjusted outdoortemperature.
5414553v1.8
64
Function description – Vitocontrol-S, WB2B
Heating circuit control (continued)
Domestic hot water temperature
With priority control:The set supply temperature will beset to 32˚F / 0˚C during DHWheating.The mixing valve closes, and theheating circuit pumps are switchedOFF.
Without priority control:The heating circuit control unitcontinues to operate with the sameset value.
Room temperature
In conjunction with remote control androom temperature input (observecoding address b0).
Compared to the outdoor temperature,the room temperature has a greaterinfluence on the common set supplytemperature. This influence may beadjusted via coding address b2.In conjunction with the mixing valvecircuit:For control differences (actual valuedeviation) above 3.6˚F / 2˚C roomtemperature, the influence can beincreased again (via coding address b6,quick heat-up/quick setback).
Quick heat-up:The set room temperature must beraised by a minimum of 3.6˚F / 2˚Cby:Pressing party button .Changing from heating with reducedtemperature to heating with normaltemperature.
Start-up optimisation.Quick heat-up will stop when the setroom temperature has been reached.
Quick setback:The set room temperature must bereduced by a minimum of 3.6˚F / 2˚Cby:Pressing economy button .Changing from room heating withnormal temperature to heating withreduced temperature.
Shutdown optimisation.Quick setback will stop when the setroom temperature has been reached.
Heating circuit pump logic
(economy circuit)
The heating circuit pump is switchedOFF (set supply temperature set to 0˚C /32˚F), when the outdoor temperatureexceeds the value selected via codingaddress A5.
Extended economy circuit
The heating circuit pump is switchedOFF, and the set supply temperature isset to 32˚F / 0˚C, if:The outdoor temperature exceeds thevalue selected via coding address A6.
The set room temperature is reducedvia coding address A9.
In conjunction with the mixing valvecircuit:The mixing valve has been closed for12 minutes (mixing valve economyfunction, coding address A7).
Slab curing function
(only in conjunction with a mixing valvecircuit).
Please note:
Four different temperature profiles canbe selected for drying the slab. Theseprofiles are activated via codingaddress F1.
When the slab curing function isactivated, the heating circuit pump ofthe mixing valve circuit is switchedON, and the supply temperature will beheld at the selected profile. Aftercompletion (30 days), the mixing valvecircuit will be regulated automaticallyvia the set parameters.
System dynamics – mixing valve circuit
(only in conjunction with a mixing valvecircuit)
You can influence the controlcharacteristics of the mixing valve viacoding address C4.
Central operation
Central operation for all downstreamheating circuits can be programmed viacoding address 7A.The heating and holiday program thenapplies to all heating circuits in thesystem.The programming unit of the otherheating circuits displays central controlwhen the heating program and holidayprogram buttons are activated.Any set holiday programs in theheating circuit programming units willbe deleted.
Party and economy buttons on all
control units are without effect.
Frost protection
When the outdoor temperature fallsbelow 34˚F / 1˚C, a supplytemperature of at least 50˚F / 10˚Cwill be safeguarded.For changes, see coding address A3,variable frost limit.
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65
Function description – Vitocontrol-S, WB2B
Heating circuit control (continued)
Supply temperature control
Differential temperature:The differential temperature may beadjusted via coding address 9F; factorysupplied setting 15˚F / 8˚C.
The differential temperature is thatminimum temperature differential bywhich the common supply temperatureshould be higher than the currentlyrequired supply temperature of themixing valve circuit.
System with only one mixing valvecircuit:The common set supply temperaturewill be automatically held 15˚F / 8˚Cabove the set supply temperature ofthe mixing valve circuits.
System with high temperature(boiler) circuits and mixing valvecircuits:The common set supply temperatureoperates in accordance with its ownheating curve. The differentialtemperature of 15˚F / 8˚C towardsthe set supply temperature of themixing valve circuits is set up at thefactory.
AMax. common supply temperatureB Slope = 1.8 high temperature
(boiler) circuitC Slope = 1.2 mixing valve circuitD Common supply temperature (at a
differential temperature = 15˚F /8˚C)
EMinimum common supplytemperature
Upper control limit
Electronic maximum limit:Setting range: 34 to 261˚F / 1 to127˚C.Changes via coding address C6.
Please note:
The maximum limit is no replacementfor the underfloor heating systemtemperature limiter.
Lower control range limit
Electronic minimum limit:Setting range: 34 to 261˚F / 1 to127˚C.Changes via coding address C5 (onlyeffective in standard mode).
Control sequence
Mixing valve circuit
The mixing valve motor will not beactivated within the neutral zone(±2˚F / 1˚C).
Supply temperature falls
(set value -2˚F / –1˚C)The mixing valve motor receives theopen signal.The signal duration lengthens with anincreasing control differential. Theduration of pauses reduces with anincreasing control differential.
Supply temperature rises
(set value +2˚F / 1˚C)The mixing valve motor receives theclose signal.The signal duration lengthens with anincreasing control differential. Theduration of pauses reduces with anincreasing control differential.
5414553v1.8
110
87
+8K
+20/ 68 -20/-4
8K
Supplytemperature°C/°F
Outdoor temperature in °C / °F
189
230
66
Function description – Vitocontrol-S, WB2B
DHW tank temperature control
Brief description
The DHW tank control logic is aset-point control. It is the result ofstarting and stopping the DHW pump.The switching differential is ±4.5˚F /2.5˚C.
During DHW tank heating, a constantboiler supply temperature will be set(36˚F / 20˚C higher than the set DHWtank temperature, adjustable via codingaddress 60) and space heating isswitched OFF (optional DHW tankpriority).
Coding addresses which influence the
DHW tank control
54 to 75, 7F, A2.For a description, see the codingoverview.
Functions
Time program
An automatic program or an individualtime program may be selected for DHWheating and the control of the DHWrecirculation pump.Compared with the space heatingcircuit’s heat-up phase, DHW heatingin automatic mode starts 30 minutesearlier.The individual time program enables upto four switching periods per day to beset via the time switch to control theDHW heating/heating and the DHWrecirculation pump.Any DHW tank heating sequence willbe completed, independent of the timeprogram.
In conjunction with coding address 7F
7F: 1 Detached house:Automatic mode:For systems with two or three spaceheating circuits, the heating times forthe first of the existing heatingcircuits will be applied.
Individual time program:The switching times for DHW heatingand the DHW recirculation pumphave the same effect on all heatingcircuits.
7F : 0 Apartment building:Automatic mode:For systems with two or threeheating circuits, the heating timesfor the respective heating circuitwill be applied.
Individual time program:The switching times for DHW heatingcan be adjusted separately for eachheating circuit.
DHW priority
With DHW priority (coding A2: 2):The set supply temperature will beset to 32˚F / 0˚C while the DHWtank is being heated.The mixing valve closes, and theheating circuit pumps are switchedOFF.
With DHW priority:The heating circuit control unitcontinues to operate with the sameset value.
Frost protection
The DHW tank will be heated to 68˚F /20˚C, if the DHW temperature fallsbelow 41˚F / 5˚C.
Auxiliary functions – DHW heating
This function is activated by providinga second set DHW temperature viacoding address 58 and activating the4th DHW phase for DHW heating.
Set DHW temperature
The set DHW temperature can beadjusted between 50 and 140˚F / 10and 60˚C. The set range can beexpanded to 203˚F / 95˚C via codingaddress 56.You can select the set DHWtemperature at the programming unit ofthe control and at every Vitotrol 300remote control unit (if installed).You can determine the allocation toindividual heating circuits via codingaddress 66.
DHW recirculation pumpIt delivers hot water to the draw-offpoints at adjustable times. Up to fourcontrol periods can be set at the timer.
Auxiliary circuits
The DHW heating can be disabled orenabled by changing over the heatingprogram.
System with DHW tank heating system
The above functions also apply inconjunction with calorifiers.Set the following codings:4C: 1, 4E: 1, 55: 3.For a description, see the codingoverview.
Systems with Vitosolic
A third DHW temperature set-point canbe programmed via coding address 67.Reloading suppression will be activebelow the set temperature. The DHWtank is heated only by the solar heatingsystem.
5414553v1.8
67
Function description – Vitocontrol-S, WB2B
DHW tank temperature control (continued)
Control sequence
Pump delay
The DHW pump continuous operation(coding 62: 10) after the DHW tankheating, until:– the actual temperature is 9˚F / 5˚Chigher than the set DHWtemperature or
– the maximum time delay (adjustablevia coding address 62) has beenreached.
Without the pump time-delay forDHW tank heating (coding 62: 0).
Coding 55: 0:
DHW heating
The DHW tank goes cold
(set value 4.5˚F / –2.5 ˚C, adjustablevia coding address 59)The common supply temperature isadjusted 36˚F / 20˚C higher than theset DHW (adjustable via coding address60).
The DHW tank is hot
(set value +4.5˚F / 2.5˚C)The common set supply temperature isreturned to the weather-compensatedvalue.
Coding 55: 1:
Adaptive DHW tank heating
With adaptive DHW tank heating, thespeed of the temperature rise duringDHW heating is taken into account.Also taken into account is the questionof whether the boiler will be required tosupply heat after the DHW tank hasbeen heated or whether residual boilerheat should be transferred to the DHWtank.Accordingly, the control unitdetermines the burner and DHWrecirculation pump shutdown point toprevent the set DHW temperaturebeing substantially exceeded after theDHW tank has been heated.
Coding 55: 2:DHW tank temperature control with
2 DHW tank temperature sensors
The 1st DHW tank temperature sensorenables the DHW pump, and isevaluated for stop conditions duringthe pump run-on time. The 2nd DHWtank temperature sensor (inside thecold water inlet) is designed toprematurely start DHW tank heatingwhen large quantities of DHW aredrawn off as well as to prematurelystop DHW tank heating if no DHW isdrawn.
Coding 55: 3:DHW tank control – DHW heating (for
DHW loading systems only)
The DHW tank goes cold
(set value -4.5˚F / –2.5˚C, adjustablevia coding address 59),The common set supply temperatureis adjusted 36˚F / 20˚C higher thanthe set DHW temperature (adjustablevia coding address 60).
The primary DHW pump is switchedON.
The three-way mixing valve opensand then regulates to the defaultedset value.
The DHW pump cycles (short termON and OFF) until the set supplytemperature has been reached, thenit runs constantly. If, during DHWtank heating, the actual value staysbelow the required set supplytemperature, then the DHW pumpwill temporarily cycle again.
The DHW tank is hot
(1st DHW tank temperature sensor:Actual value ≥ set valueand2nd DHW tank temperature sensor:Actual value > set value -2.7˚F /–1.5˚C)The common set supply temperatureis returned to the weather-compensated value;
The DHW pump:– is immediately switched OFF, if thethree-way mixing valve is openor
– is switched OFF after run-on timeadjustable via coding 62.
5414553v1.8
68
Components – Vitocontrol-S, WB2B
Components from the parts list
The main PCB comprises:
Relays and outputs for controlling .pumps and actuators.
Slot for power supply unit.
Main PCB low voltage
The main PCB comprises:Connection plug for sensors,communication connections andexternal connections.
Slot for PCB, LON communicationmodule, programming unit andOptolink PCB.
Supplementary PCB
When replacing the PCB:1. Record the coding and adjustmentsmade at the control unit.
2. Replace the PCB.
3. Set coding 8A: 176, and codingaddress 92 to 92: 184.
Mixing valve extension PCB
The PCB comprises the relay for thecontrolling the mixing valve motor andthe heating circuit pump of the mixingvalve circuits.
Mixing valve extension
supplementary PCB
This is plugged into the mixing valveextension PCB.All data is processed and outputs(relay) are selected.
Power supply unit PCB
The power supply unit PCB comprisesthe low voltage supply for all electronicequipment.
Programming unit
Setting the:Heating programSet valuesSwitching timesHeating curve (slope and shift)DateTimeEconomy and party modeCoding
Displaying:TemperaturesOperating conditionsFaults
Optolink / override test switch
PCB
The PCB comprises:Burner standby displayFault displayOptolink laptop interfaceOverride switchOverride switch for testing flue gaswith briefly raised boiler watertemperature.
The following functions are triggered inposition h:Starting all pumps.Mixing valve in control function.
Front panel with heating circuit
selector keys
Display and selection of the heatingcircuit.
Programming unit ON / OFF
switch
The programming unit comprises:FuseMains ON / OFF switch.
Fuses
F1: 6.3 A (slow), 250 V,max. power loss 2.5 W,to protect the actuators, pumps, andall electronics.
LON communication module
PCB for data exchange with:Vitotronic 200-HVitocom 300
The communication interruption will bedisplayed.
5414553v1.8
69
Components – Vitocontrol-S, WB2B
Components from the parts list (continued)
DHW tank temperature sensor
Common supply temperaturesensor (Low-loss header)
Connection
See page 17.
Check sensor
1. Remove plug %.
2.Check the sensor resistance of theplug at terminals 1 and 2 or 2 and 3(if a second DHW tank temperaturesensor has been connected).
DHW tank
temperature
in ˚F / ˚C
Resistance in ΩΩΩΩ
104 / 40122 / 50140 / 60
578597616
Connection
See page 17.
Check sensor
1.Remove plug ?.
2.Check the sensor resistance of theplug at terminals 1 and 2.
3.Compare measurement with theactual temperature displayed (forscanning, see page 44).Check the installation and replacesensor, if necessary, in case ofsevere deviation.
Specification
Protection: IP 32Permiss. ambienttemperature:During operation:32 to 194˚F0 to +90˚C
During storage and transport:–4 to 158˚F
–20 to +70˚C
3.Compare measurement with theactual temperature displayed (forscanning, see page 44).Check the installation and replacesensor, if necessary, in case ofsevere deviation.
Specification
Protection: IP 32Permiss. ambienttemperature:During operation:32 to 212˚F0 to +100˚C
During storage and transport:–4 to 158˚F–20 to +70˚C
5414553v1.8
Resistance
in
0 20 40 60 80 100540
560
580
600
620
640
660
680
700
720
DHW tank temperature in °C / °F
32 68 104 140 176 212
30 40 50 60 70 80 90540
560
580
600
620
640
660
680
700
720
740
20 10068 86 104 122 140 158 176 194 212
Return temperature in °C / °F
Resistance
in
70
Components – Vitocontrol-S, WB2B
Components from the parts list (continued)
Outdoor temperature sensor
Connection
See page 17.
Check sensor
1. Remove plug !.
2.Check the sensor resistance atterminals 1 and 2 of the plug.
Outdoor
temperature in
˚F / ˚C
Resistance
in ΩΩΩΩ
14 / -1032 / 068 / 20
480500546
3.Disconnect cores from the sensor, ifactual values deviate severely fromthe curve, repeat the sensormeasurement and compare with theactual temperature (for scanning,see page 44).
4.Depending on the result, replacecable or outdoor temperature sensor.
5. Scan actual temperature (forscanning, see page 44).
Specification
Protection: IP 43Permissible ambient temperatureduring operation, storage andtransport:
–40 to 158˚F–40 to +70˚C
5414553v1.8
2.
5.1.
4.
3.
Resistance
in
400
420
440
460
480
500
520
540
560
580
600
-40 -30 -20 -10 0 10 20 30
Outdoor temperature in °C / °F
-40 -22 -4 14 32 50 68 86
71
Components – Vitocontrol-S, WB2B
Mixing valve circuit extension kit
Mixing valve motor
A Plug in the mixing valve motor| Mixing valve motor open~ Mixing valve motor close
Changing the rotational direction
Remove the cover and reinsert 3-poleplug A turned by 180˚.
Test
The relay test of the control unit movesthe mixing valve to open and close.
Manual mixing motor adjustment
Lift the motorized lever up,unhook the mixing valve handle andremove plug A.
For 24V actuators pleaserefer to instructions suppliedwith the actuator.
Specification
Rated voltage: 120 VAC~Rated frequency: 60 HzPower consumption: 4 WProtection: IP 42Torque: 3 NmRun time fromclose to open: 120 sec
5414553v1.8
KR
HV
KV HR
HR
KV
HVKR
HV
KV
HR
KR
HV
KV
HR
KV
HV
HR
HR
HVKR
KV
HV
HR
KR
KV
HV
KVHR
KR
72
Components – Vitocontrol-S, WB2B
Installation examples
Mixing valve insert conversion (if required), see mixing valve installation instructions.
Factory supplied
Mixing valve motor rotational direction Change the mixing valve motor rotationaldirection for these installation examples
HR Heating returnHV Heating supply
KR Boiler returnKV Boiler supply
5414553v1.8
73
Components – Vitocontrol-S, WB2B
Remote control
Vitotrol 200(with integral room temperature sensor for room temperature feed-back in conjunction with a mixing valve circuit)Setting of:Day temperatureHeating programEconomy and party mode
Function changes can be made via coding addresses A0, b0 to b9, C0 to C2, E1, E2 (see coding overview).
AWall mounting base for Vitotrol 200B To control unitC Separate room temperature sensor
Connection
2-wire cable 164ft. / 50m
Room temperature sensor connection
Two-wire cable, max. 115 ft. / 35 mlength with a cross-section of 1.5 mm2
(AWG 16) copper.
5414553v1.8
B
145
13b
9
C
A
74
Components – Vitocontrol-S, WB2B
Remote control (continued)
D Printed circuit board DIP switches(rear of the top casing)
Remote control
affects
DIP switch
setting
System circuit A1(Heating circuitselectionbutton!)
Factory setting
Mixing valvecircuit M2(Heating circuitselectionbutton?)
Mixing valvecircuit M3(Heating circuitselectionbutton §)
When connecting a separate roomtemperature sensor, set DIPswitch S6.3 to ON.
Specification
Power supply via KM BUS.Safety class: IIIProtection: IP 30Permiss. ambienttemperatureDuring operation:32 to 104˚F0 to +40˚C
In storage and transport:–4 to +149˚F–20 to +65˚C
Set room temperaturesetting range:50 to 96˚F10 to 30˚C
adjustable between37 to 73˚F3 to 23°Cor63 to 99˚F17 to 37˚C
via coding address E1.Setting of the reduced set roomtemperature at the control unit.
5414553v1.8
ONS6
1 234D
75
Components – Vitocontrol-S, WB2B
Remote control (continued)
Vitotrol 300(with integral room temperature sensor for room temperature feed-back in conjunction with a mixing valve circuit)Setting of:Normal and reduced temperatureDomestic hot water temperatureHeating programHoliday programSwitching timesEconomy and party mode
Function changes can be made via coding addresses A0, b0 to b9, C0 to C2, E1, E2 (see coding overview).
AWall mounting base for Vitotrol 300B To the control unitC Separate room temperature sensor
Connection
2-wire cable 164ft. / 50m.
Room temperature sensor connection
Two-core cable, max. 115ft. / 35 mlength with a cross-section of 1.5 mm2
(AWG 16) copper.
5414553v1.8
13b
9
A
B
145
C
1234
ON
76
Components – Vitocontrol-S, WB2B
Remote control (continued)
A PCB DIP switches (back of theremote control)
Remote control
affects
DIP switch
setting
System circuit A1(Heating circuitselectionbutton !)
Factory setting
1234
ON
Mixing valvecircuit M2(Heating circuitselectionbutton ?)
Mixing valvecircuit M3(Heating circuitselectionbutton §)
When connecting a separate roomtemperature sensor, set DIPswitch S30.3 to ON.
Specification
Power supply via KM BUS.Safety class: IIIProtection: IP 30Permiss. ambienttemperature:In use:32 to 104˚F0 to +40˚C
In storage and transport:–4 to+149˚F
–20 to +65˚CSetting range forNormal set room temp:
50 to+86˚F10 to 30˚C
adjustable between37 to 73˚F3 to 23˚C
or63 to 97˚F17 to 37˚C
via coding address E1Reduced set room temp:
37 to 97˚F3 to 37˚C
Battery type: Use alkalinemanganesebatteriestype MICRO-LR03 (AAA) whichdo not containpollutants
5414553v1.8
A
1234
ONS3
3 2 1RTSint. ext.
1234
S3
1234
ON
1234
ON
77
Components – Vitocontrol-S, WB2B
Remote control (continued)
Connecting several remote control units
When connecting several remote controls to the control unit, install a terminal box on site.
Version 1
A To control unitB Terminal box (on site)C Vitotrol 200/300D Vitotrol 200/300E Vitotrol 200/300
On-site connection via terminal box:Connect in accordance with thediagram.
The total length of all KM BUS cablesshould be limited to 164ft. / 50m.
5414553v1.8
145A
B
max.
D
max.
E
max.
C
50ft. / 15m 50ft. / 15m50ft. / 15m
78
Components – Vitocontrol-S, WB2B
Remote control (continued)
Version 2
A To control unitB Terminal box (on site)C Vitotrol 200/300D Vitotrol 200/300E Vitotrol 200/300F Further BUS participants
If several remote control units andadditional KM BUS participants areconnected, make the connections viaa terminal box (on-site) as shown inthe diagram.
The total length of all KM BUS cablesshould be limited to 164ft. / 50m.
5414553v1.8
145A
max.
B
C D
F
E50ft. / 15m
max. 50ft. / 15m max. 50ft. / 15m
79
Components – Vitocontrol-S, WB2B
Room temperature sensor
The room temperature sensor measures the actual room temperature, if the remote Vitotrol unit cannot be installed in asuitable location.
Connection
See page 17.
Check sensor
1.Disconnect the wires from thesensor.
2.Check the sensor resistance atterminals 9 and 13b.
Room temperature
in ˚F / ˚CResistance in ΩΩΩΩ
50 / 1059 / 1577 / 25
522534557
3.Compare measurement with theactual temperature displayed (forscanning, see page 44).Check the installation and replacesensor, if necessary, in case ofsevere deviation.
Specification
Protection: IP 30Permiss. ambienttemperature:During operation:32 to 104˚F0 to +40˚C
In storage and transport:–4 to +149˚F
–20 to +65˚C
5414553v1.8
0
Resistance
in
5005 10 15 20 25 30 35 40
510
520
530
540
550
560
570
580
600
590
Room temperature in °C / °F
32 41 50 59 68 77 86 95 104
80
Components – Vitocontrol-S, WB2B
Input Module 0 to 10 V
For external control of the boiler/supply temperature via a 0 to 10VDC signal30 to 120˚C or 10 to 100˚C(86 to 248˚F or 50 to 212˚F)orto signal reduced mode and regulate a heating circuit pump to a lower speed.
fÖ Power connectionaVF 0 to 10VDC inputaVG KM BUS to control unitaBJ Potential free output contact
A Power supply(provide disconnect if required bycode)
B DIP switch (see table)
DIP switch Function
1 to 3:1:2:3:4:4:
OFFONONONONOFF
Switch for pre-set valueReduced mode – system circuit A1Reduced mode – mixing valve circuit M2Reduced mode – mixing valve circuit M3Pre-set value default 10 to 100˚C / 50 to 212˚FPre-set value default 30 to 120˚C / 86 to 248˚F
Note:
For switches 1 to 3, only one switch may be set to ON.
5414553v1.8
OFF
A
Electronics24V
5V
L1
40
120 VAC
157 144 145
N S Ö P 1 2 3 1 2 3
1 2 3 4
ONF150mA
B
_ +
(slow)
81
Coding – Vitotronic 100, HC1
Resetting codings to the factory setting
1. Press w and rw simultaneouslyfor approx. two seconds, until thefirst two arrows appear in thedisplay.
2. Press D.
Coding Level 1
Calling up coding level 1
1. Press 9 + w simultaneouslyfor approx. 2 seconds.
2. Press “ / ” for the requiredcoding address, the address flashes.
3. Press “ ” to confirm.
4. “ / ” for the selected value.
5. “ ” to confirm. The display brieflyshows “accepted”, and the addressflashes again.
6. “ / ” to select other addresses.
7. Press 9 + w simultaneouslyfor approx. 1 second. Coding level 1is terminated.
Summary
Coding (factory default setting) Possible change
System design
00: 1 No function 00: 0 Boiler control connected to the cascade; thisautomatically occurs if 01: 2 has been programmed
System type
01: 1 Single boiler system 01: 2 Multi-boiler system with cascade control(e.g. Vitocontrol-S, WB2B)
06: *1 Maximum boiler water temperature limit. 06: 20to06: *1
Maximum boiler water temperature limitadjustable from 68˚F to *1 / 20˚C to *1
Boiler
07: 1 Consecutive boiler number in multi-boiler systems(in conjunction with coding address 01)
07: 2to07: 4
Consecutive boiler number in multi-boiler systems(in conjunction with coding address 01)
Air bleed / filling
2F: 0 Air bleed program/program disabled. 2F: 1 Air bleed function enabled2F: 0 Air bleed program/program disabled.
2F: 2 Filling function enabled*1 The factory setting and upper limit is defaulted by the boiler coding card.
5414553v1.8
82
Coding – Vitotronic 100, HC1
Coding Level 2
Calling up coding level 21. Press w and rw
simultaneously for approx. 2seconds. until the first two arrowsappear in the display; confirm with
2. Press “ ” to confirm.
3. Press “ / ” for the requiredcoding address, the address flashes.
4. Press “ ” to confirm.
5. “ / ” for the selected value.
6. “ ” to confirm. The display brieflyshows “accepted”, and the addressflashes again.
7. “ / ” to select other addresses.
8. Press w and rw
simultaneously for approx. 1 sec.Coding level 2 is terminated.
Overall summary
Coding (factory default setting) Possible change
System design
00: 1 No function 00: 0 Boiler control included in cascade; this automatically occurs if 01: 2has been programmed
System type
01: 1 Single boiler system 01: 2 Multi-boiler system with cascade control(e.g. Vitocontrol-S, WB2B)
Boiler/burner
06: *1 Maximum boiler watertemperature limit
06: 20to06: *1
Maximum boiler water temperature limit adjustable from 68˚F to *1 /
20˚C to *1
Boiler
07: 1 Boiler number in multiboilersystem (only with Vitocontrol-Sand Vitotronic 100 control).
07: 2to07: 4
Boiler number 2 to 4 in multiboiler system (only with Vitocontrol-S andVitotronic 100 control).
Boiler/burner
11:≠9 No access to the codingaddresses for parameters of thecombustion controller
11: 9 Access open to the coding addresses for the parameters of thecombustion controller (see coding address 82).
12: 0 Special function OFF
Always reset to 12:0 if“possible change” used.
12: 1
12: 2
Special function ON:During calibration, the control automatically sets the boiler watertemperature to max.If automatic calibration is initiated, the boiler will not start unless thetemperature falls below 108°F / 42°C (see fault Eb before adjusting).
21: 0 No maintenance interval(operating hours) selected
21: 1to21:100
Number of hours run before the burner is serviced is adjustable from 0to 100(each increment = 100h)
23: 0 No time interval for burnerservice selected
23: 1to23: 24
Time interval adjustable from 1 to 24 months
24: 0 The service display is reset 24: 1 Service display (value displayed automatically)
28: 0 No burner interval ignition 28: 1to28: 24
Time interval adjustable from 1 to 24 hr. The burner is forced-startedonce every 30 sec. within selected time interval.(only adjustable if coding address 82:_ has been set to 1).
2E: 0 KM-BUS connection ofpower/pump module notrecognized
2E: 1 KM-BUS connection of power/pump moduleautomatically recognized.
*1 The factory setting and upper limit is defaulted by the boiler coding card.
5414553v1.8
83
Coding – Vitotronic 100, HC1
Coding 2 (continued)
Coding (factory default setting) Possible change
Boiler
2F: 0 Air bleed program/fill program disabled 2F: 1 Air bleed program enabled2F: 0 Air bleed program/fill program disabled
2F: 2 Filling program enabled
32: 0 Signal “External blocking”: acting on the boilercircuit connection set circulation pump:Pump in control function
32: 1to32: 7
No function
Pump in control function
32: 8 Internal circulation pump OFF
32: 9to32: 15
No function
38: 0 Status burner control unit: Operational (no fault) 38: ≠0 Status fault, burner control unit
53: 1 Do not adjust
76: 0 Without cascade communication module 76: 2 With cascade communication module; automaticrecognition
80: 1 A fault message is displayed, providing a fault isactive for at least 5 sec
80: 0 Immediate fault message80: 1 A fault message is displayed, providing a fault isactive for at least 5 sec 80: 2
to80: 199
The fault message is issued after a delay that isadjustable from 10 sec to 995 sec;1 increment = 5 sec
82: 0 Operation with natural gas 82: 1 Operation with LPG (only adjustable if codingaddress 11:9 has been set)
85: 0 Standard mode 85:1 Manual calibration of the combustion controller(only adjustable if coding address 11:9 has beenset). The red fault indicator also flashes during cal-ibration. The process has terminated when the redfault indicator no longerflashes (after approx. 1 min.).Note!
Heat generated by the boiler must be dispersed dur-
ing manual calibration.
88: 0 Temperature display in ºC (Celsius) 88: 1 Temperature display in ºF (Fahrenheit)
F5: 12 Delay off time of the circulation pump in the heatingcircuit connection set in heating mode: 12 min
F5: 0 No start delay of the internal circulation pumpF5: 12 Delay off time of the circulation pump in the heatingcircuit connection set in heating mode: 12 min(not used)
F5: 1toF5: 20
Delay off time of the circulation pump in theheating circuit connection set adjustable from 1 to20 min
F6: 0 Circulation pump in the heating circuit connection ispermanently OFF in operating mode “DHW only”(not used)
F6: 1toF6: 24
In the “DHW only” operating mode, the internalcirculation pump will be started 1 to 24 times perday for 10 minutes respectively(not used)
F6: 25 In the “DHW only” operating mode, the internalcirculation pump is permanently ON
F7: 10 In the “Standby mode”, the circulation pump in theheating circuit connection will be started 10 timesper day for 10 minutes respectively (not used)
F7: 0 In the “Standby mode”, the internal circulationpump is permanently OFFheating circuit connection will be started 10 times
per day for 10 minutes respectively (not used) F7: 1toF7: 24
In the “Standby mode”, the internal circulationpump will be started 1 to 24 times per day for 10minutes respectively
F7: 25 In the “Standby mode”, the internal circulationpump is permanently ON
5414553v1.8
84
Coding – Vitocontrol-S, WB2B
Resetting codes into the factory setting
1. Press w and rw simultaneouslyfor approx. 2 seconds.
2. Press D.Confirm “Base setting? Yes” with
.Select “Base setting? Yes” or “Basesetting? No” with or .
Coding Level 1
Calling up coding level 1
1. Press 9 and w simultaneously forapprox. 2 seconds.
2. Select the required coding addresswith or ;the address flashes;confirm with ,the value flashes.
3.Change the value with or ;confirm with .The display briefly shows Accepted,then the address flashes again.Call up further addresseswith or .
4. Press 9 and w simultaneously forapprox. 1 second.
Summary
Coding (factory default setting) Possible change
System design
00: 1 System circuit A1,without DHW heating
00: 2 System circuit A1,with DHW heating
00: 3 Mixing valve circuit M2,without DHW heating
00: 4 Mixing valve circuit M2,with DHW heating
00: 5 System circuit A1 andmixing valve circuit M2,without DHW heating
00: 6 System circuit A1 andmixing valve circuit M2,with DHW heating
00: 7 Mixing valve circuit M2 and M3,without DHW heating
00: 8 Mixing valve circuit M2 and M3,with DHW heating
00: 9 System circuit A1 andmixing valve circuits M2 and M3,without DHW heating
00: 10 System circuit A1 andmixing valve circuits M2 and M3,with DHW heating
Number of boilers
35: 4 4 boilers connected to Vitocontrol-S, WB2B 35: 1to35: 3
1 to 3 boilers connected to Vitocontrol-S, WB2B
5414553v1.8
Code 1
Cod. 1
1
2
3
85
Coding – Vitocontrol-S, WB2B
Coding Level 1 (continued)
Coding (factory default setting) Possible change
Multi-boiler control unit
36: 0 Electronic minimum system supply temperaturelimit set to 32˚F / 0˚C
36: 1to36:127
Electronic minimum system supply temperaturelimit adjustable from 32 to 261˚F / 0 to 127˚C
37: 80 Electronic maximum system supply temperaturelimit set to 176˚F / 80˚C
37: 20to37:127
Electronic maximum system supply temperaturelimit adjustable from 68 to 261˚F / 20 to 127˚C
Control type
3b: 1 Boiler parallel connection with supply temperaturesensor (LLH)
3b: 0 Boiler parallel connection without supplytemperature sensor (LLH)
Control strategy
3C: 0 Gross calorific strategy 2(see page 60)
3C: 1 Net calorific strategy 1(see page 60)
3C: 2 Net calorific strategy 2(see page 60)
5414553v1.8
86
Coding – Vitocontrol-S, WB2B
Coding Level 1 (continued)
Coding (factory default setting) Possible change
General (continued)
77: 5 LON participant number 77: 1to77: 99
LON participant number, adjustable from 1 to 99Note:
Allocate each number only once.
DHW priority A1/M2/M3
A2: 2 DHW tank priority applicable to heating circuitpump
A2: 0 Without DHW tank priority applicable to heatingcircuit pump
A2: 1A2: 3toA2: 15
No function
Summer econ. A1/M2/M3
A5: 5 With heating circuit pump logic function A5: 0 Without heating circuit pump logic function
Supply min. temp. A1/M2/M3
C5: 20 Electronic minimum supply temperature limit:68˚F / 20˚C
C5: 1toC5:127
Min. limit adjustable from 34 to 261˚F / 1 to 127˚C(limited by boiler coding card); only effective with centralheating with normal temp.
Supply max. temp. A1/M2/M3
C6: 75 Electronic maximum supply temperature limit176˚F / 75˚C
C6: 10toC6:127
Maximum limit adjustable from 50 to 261˚F / 10 to127˚C (limited by boiler coding card)
5414553v1.8
87
Coding – Vitocontrol-S, WB2B
Coding Level 2
The summary from page 88 lists all possible coding addresses.
The coding addresses are grouped inaccordance with the adjacentsequence.
Initially the possible coding addressesA0 to F2 for the system circuit A1 arescrolled through, then those for mixingvalve circuits M2 and M3, againstarting with coding address A0.
Calling up coding level 2
1. Press w and rw simultaneouslyfor approx. 2 seconds;confirm with .
2. Select the required coding addresswith or ;the address flashes;confirm with ,the value flashes.
3.Change the value with or ;confirm with .The display briefly shows Accepted,then the address flashes again.Call up further addresseswith or .
4. Press w and rw simultaneouslyfor approx. one second.
5414553v1.8
System designCod. 00
System circuit A1Cod. A0 to F2
Mixing valve circuit M2Cod. A0 to F2
GeneralCod. 76 to 9F
DHWCod. 54 to 75
Cod. A0 to F2
GeneralCod. 4A to 4F
Multi-boiler control unitCod. 35 to 49
Mixing valve circuit M3
Code 2
Cod. 2
1
2
3
88
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Overall summary
Coding (factory default setting) Possible change
System design
00: 1 See page 84
Multi-boiler control unit
35: 4 4 boilers connected to Vitocontrol-S, WB2B 35: 1to35: 3
1 to 3 boilers connected to Vitocontrol-S, WB2B
36: 0 Electronic minimum system supply temperature limitset to 32˚F / 0˚C
36: 1to36:127
Electronic minimum system supply temperaturelimit adjustable from 32 to 261˚F / 0 to 127˚C
37: 80 Electronic maximum system supply temperaturelimit set to 176˚F / 80˚C
37: 20to37:127
Electronic maximum system supply temperaturelimit adjustable from 68 to 261˚F / 20 to 127˚C
38: 0 No changing of lead boiler and the boiler sequence
Note:
In multi-boiler systems, where one boiler is
permamently selected as standby boiler, change
38: 1 Changing the lead boiler:Every 1st day of the month, the boiler with theburner which has operated for the shortest numberof hours, becomes lead boilerIn multi-boiler systems, where one boiler is
permamently selected as standby boiler, change
that boiler over to become the active boiler only in
longer intervals, e.g. as part of the annually required
system inspection.
38: 2to38:200
Changing the lead boiler:After 200 to 20 ,,000 run hours, the boiler with thenext higher number (coding address 07 ofVitotronic 100) becomes lead boiler;1 setting step = 100 run hours
39: 0 No permanent lead boiler 39: 1to39: 4
Boiler 1, 2, 3 or 4 is permanent lead boiler
3A: 0 No permanent last boiler 3A: 1to3A: 4
Boiler 1, 2, 3 or 4 is permanent last boiler
3b: 1 Stand-alone boiler parallel connection with supplytemperature sensor
3b: 0 Stand-alone boiler parallel connection withoutsupply temperature sensor
3C: 0 Gross calorific strategy(see page 60)
3C: 1 Net calorific strategy 1(see page 60)
3C: 2 Net calorific strategy 2(see page 60)
3d: 1 Output balance for gross calorific strategy and netcalorific strategy 1
3d: 0 No output statementNote:
Vitocontrol-S, WB2B controls only in accordance
with net calorific strategy 2
3E: 0 Do not adjust
3F: 0 Without DHW tank priority for common supplypump
3F: 1 With DHW tank priority for common supply pump
5414553v1.8
89
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
General
41: 31 No ECO threshold boiler 1 41:–30to41:+30
ECO threshold boiler 1 adjustablefrom –22 to +86˚F / –30 to +30˚C
42: 31 No ECO threshold boiler 2 42:–30to42:+30
ECO threshold boiler 2 adjustablefrom –22 to +86˚F / –30 to +30˚C
43: 31 No ECO threshold boiler 3 43:–30to43:+30
ECO threshold boiler 3 adjustablefrom –22 to +86˚F / –30 to +30˚C
44: 31 No ECO threshold boiler 4 44:–30to44:+30
ECO threshold boiler 4 adjustablefrom –22 to +86˚F / –30 to +30˚C
45: 60 Start-up integral threshold set to60 Kelvin × minute
45: 1to45:255
Start-up integral threshold adjustablefrom 1 to 255 Kelvin ×minuteNote:
If the threshold is exceeded, one boiler or one burner
stage is switched ON
46: 10 Shutdown integral threshold set to10 Kelvin × minute
46: 1to46:255
Shutdown integral threshold adjustablefrom 1 to 255 Kelvin ×minuteNote:
If the threshold is exceeded, one boiler or one burner
stage is switched OFF
47: 15 Shutdown differential set to 27˚F / 15˚C 47: 2to47: 30
Shutdown differential adjustablefrom 3.6 to 54˚F / 2 to 30˚CNote:
One boiler or one burner stage will be switched OFF,
if actual supply temperature exceeds the set supply
temperature by this value
48: 35 Do not adjust
49: 40 Do not adjust
4A: 0 Do not adjust Sensor aJA (17A)
4b: 0 Sensor aJB (17B) (not used) not installed 4b: 1 Sensor aJB installed(e.g. temperature sensor T2);will be recognised automatically
4C: 0 Connection on plug sÖA1:Heating circuit pump
4C: 1 Primary pump – DHW tank heating system
4F: 5 DHW. Do not adjust
DHW
54: 0 Without solar control unit 54: 1 With Vitosolic 100;will be recognized automatically (not used)
54: 2 With Vitosolic 200;will be recognized automatically
5414553v1.8
90
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
Multi-boiler control (continued)
DHW (continued)
55: 0 DHW heating,differential ± 4.5˚F / 2.5˚C
55: 1 Adaptive DHW heating active (speed oftemperature rise for DHW tank temperature is takeninto account during DHW heating)
55: 2 DHW tank temperature control with 2 DHW tanktemperature sensors
55: 3 DHW loading heating system
56: 0 Setting range for DHW temperature:50 to 140˚F / 10 to 60˚C
56: 1 Setting range for DHW temperature:50 to 203˚F / 10 to 95˚C
Observe the max. permissible DHW temperature
Change adjustable high limit on boiler controls
58: 0 Without auxiliary function for DHW heating 58: 10to58: 95
Input of a 2nd set DHW value; adjustablefrom 34 to 203˚F / 1 to 95˚C (subject to boilercoding card)Note:
The DHW tank is heated to the 2nd set value during
the 4th DHW heating phase
59: 0 DHW tank heating:Start-up point – 2.5˚C / –4.5˚F /Shutdown point + 2.5˚C /+4.5˚F
59: 1to59: 10
Start-up point adjustable from 2 to 18˚F /1 to 10˚C below set value
5A: 0 No function 5A: 1 Supply temperature demand from DHW tank ismaximum value of system
60: 20 During DHW heating, boiler water temperature ismax. 36˚F / 20˚C higher than set DHW temperature
60: 10to60: 50
Difference between common supply temperatureand set DHW temperature is adjustable from 10 to50˚C / 18 to 90˚F
62: 10 Delay off time of DHW pump up to max. 10minutes
62: 0 DHW pump without delay off time
62: 1to62: 15
DHW pump delay off time adjustable from 1 to 15minutes
64: 2 During party mode and after external changeover ofoperating program with permanently normal room
64: 0 No DHW heating, DHW recirculation pump OFFoperating program with permanently normal roomtemperature:Enable constant DHW heating and DHW recirculationpump ON
64: 1 DHW heating and DHW recirculation pump acc. totime program
5414553v1.8
91
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
DHW (continued)
66: 4 Input of set DHW value:At programming unit and all installed
66: 0 At programming unitInput of set DHW value:At programming unit and all installedVitotrol 300 remote control units
66: 1 At programming unit and remote control – system circuit A1Vitotrol 300 remote control units
66: 2 At programming unit and remote control – mixing valve circuitM2
66: 3 At programming unit and remote control – mixing valve circuitM3
66: 5 At remote control – system circuit A1
66: 6 At remote control – mixing valve circuit M2
66: 7 At remote control – mixing valve circuit M3
67: 40 With Vitosolic 200:3rd DHW set-point 104˚F / 40˚C
67: 0 Without a 3rd set DHW temperature67: 40 With Vitosolic 200:3rd DHW set-point 104˚F / 40˚CReloading suppression will be activeabove set temperature. DHW tank isheated only by solar heating system.
67: 1to67: 95
Input of a 3rd set DHW set point temperature; adjustablefrom 34 to above 203˚F / 1 to above 95˚C (subject to theboiler coding card of the connected boilers)
68: 8 With 2 DHW tank temperature sensors(coding 55: 2):DHW tank heating switch-off point withset value × 0.8
68: 2to68: 10
Factor adjustablefrom 0.2 to 1;1 setting step = 0.1
69: 7 With 2 DHW tank temperature sensors(coding 55: 2):DHW tank heating starting point with setvalue × 0.7
69: 1to69: 9
Factor adjustablefrom 0.1 to 0.9;1 setting step = 0.1
70: 0 DHW recirculation pump ON acc. to timeprogram when DHW heating is enabled
70: 1 DHW recirculation pump ON according to time program
71: 0 DHW recirculation pump:ON acc. to time program
71: 1 OFF during DHW heating to first set valueDHW recirculation pump:ON acc. to time program 71: 2 ON during DHW heating to first set value
72: 0 72: 1 OFF during DHW heating to second set value
72: 2 ON during DHW heating to second set value
73: 0 73: 1to73: 6
During time program1x/h ON for five minutesto6x/h ON for five minutes
73: 7 Constantly ON
75: 0 DHW recirculation pump during economymode:ON acc. to time program
75: 1 OFF
5414553v1.8
92
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
General
76: 0 Without LON communication module 76: 1 With LON communication module;will be recognized automatically
77: 5 LON participant number 77: 1to77: 99
LON participant number, adjustable from 1 to 99Note:
Allocate each number only once
78: 1 LON communication enabled 78: 0 Disable LON communication
79: 1 Control unit is fault manager 79: 0 Control unit is not fault manager
7A: 0 Without central control of heatingcircuits
7A: 1 With central control of:System boiler circuit A1
7A: 2 Mixing valve circuit M2
7A: 3 Mixing valve circuit M3
7b: 1 With LON communication module:Control unit transmits the time
7b: 0 Do not transmit time
7E: 0 DO NOT ADJUST 7E: __
7F: 1 Detached house 7F: 0 Multi-occupancy house
80: 6 A fault message is issued,if a fault is active for at least 30 seconds
80: 0 Immediate fault messageA fault message is issued,if a fault is active for at least 30 seconds 80:...
to80:199
Minimum fault duration before displaying a fault message isadjustable from 10 to 995 seconds;1 setting step = 5 seconds
81: 1 Automatic daylight saving timechangeover
81: 0 Manual changeover - daylight saving timeAutomatic daylight saving timechangeoverNote:
Coding addresses 82 to 87 only feasible
81: 2 Use of a radio clock receiver; recognized automatically (notused)
Coding addresses 82 to 87 only feasible
if coding 81: 1 is set. 81: 3 Accept time via LON
82: 3 Daylight saving time starts:March
82: 1to82: 12
JanuarytoDecember
83: 5 Daylight saving time starts:last week of month
83: 1to83: 5
Week 1toweek 5 of selected month
84: 7 Daylight saving time starts:last day of week (Sunday)
84: 1to84: 7
MondaytoSunday
85: 10 Daylight saving time ends:October
85: 1to85: 12
JanuarytoDecember
86: 5 Daylight saving time ends:last week of month
86: 1to86: 5
Week 1toweek 5 of selected month
87: 7 Daylight saving time ends:last day of week (Sunday)
87: 1to87: 7
MondaytoSunday
88: 0 Temperature display in ˚C (Celsius) 88: 1 Temperature display in ˚F (Fahrenheit)
89: 0 Do not adjust!
8A:175 Do not adjust!
5414553v1.8
93
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
General (continued)
8E: 4 Displaying and acknowledging faults:At programming unit and all installed Vitotrol
8E: 0 At programming unit8E: 4 Displaying and acknowledging faults:At programming unit and all installed Vitotrolremote control units
8E: 1 At programming unit and remote control – systemcircuit A1
8E: 2 At programming unit and remote control – mixingvalve circuit M2
8E: 3 At programming unit and remote control – mixingvalve circuit M3
90:128 Time constant for calculating adjusted outdoortemperature:21.3 hours
90: 1to90:199
Fast (low values) or slow (high values) matching ofsupply temperature subject to set value whenoutdoor temperature changes;1 setting step = 10 minutes
91: 0 Without heating program changeover (see page 22) 91: 1 With heating program changeover (connection viaplug aVD):Changeover affects:System circuit A1
91: 2 Mixing valve circuit M2
91: 3 System circuit A1 andmixing valve circuit M2
91: 4 Mixing valve circuit M3
91: 5 System circuit A1 andmixing valve circuit M3
91: 6 Mixing valve circuits M2 and M3
91: 7 All heating circuits (A1, M2, M3)
94: 0 Without plug-in adaptor for external safetyequipment
94: 1 With plug-in adaptor for external safety equipment;will be recognized automatically
96: 1 With mixing valve extension printed circuit board 96: 0 Without mixing valve extension printed circuitboard
97: 2 Outdoor temperature at sensor connected tocontrol unit will be transmitted via LON BUS to any
97: 0 No transmission via LON BUS97: 2 Outdoor temperature at sensor connected tocontrol unit will be transmitted via LON BUS to anyconnected Vitotronic 200-H
97: 1 The control unit receives the outdoor temperaturevia LON BUS
98: 1 Viessmann system number(in conjunction with monitoring several systemswithin one LON system with Vitocom 300)
98: 1to98: 5
System number adjustable from 1 to 5
5414553v1.8
94
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
General (continued)
99: 0 Connection to terminals 2 and 3 in plug aVD(External disable/external mixing valve close)inactive
99: 1 Contact affects:No function(External disable/external mixing valve close)
inactive 99: 2 Mixing valve close:Mixing valve circuit M2
99: 3 No function
99: 4 Mixing valve close:Mixing valve circuit M3
99: 5 No function
99: 6 Mixing valve close:Mixing valve circuits M2 and M3
99: 7 No function
99: 8 External disable
99: 9 No function
99: 10 External disable and mixing valve close:Mixing valve circuit M2
99: 11 No function
99: 12 External disable and mixing valve close:Mixing valve circuit M3
99: 13 No function
99: 14 External disable and mixing valve close:Mixing valve circuits M2 and M3
99: 15 No function
9A: 0 Connection to terminals 1 and 2 in plug aVD(External mixing valve open) inactive
9A: 1 Contact affects:No function(External mixing valve open) inactive
9A: 2 Mixing valve open:Mixing valve circuit M2
9A: 3 No function
9A: 4 Mixing valve open:Mixing valve circuit M3
9A: 5 No function
9A: 6 Mixing valve open:Mixing valve circuits M2 and M3
99: 7 No function
5414553v1.8
95
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
General (continued)
9b: 70 Set point temperature for external demand(input aVH) 158˚F / 70˚C
9b: 0 No default set value9b: 70 Set point temperature for external demand(input aVH) 158˚F / 70˚C 9b: 1
to9b:127
Set value adjustable from 34 to 261˚F /1 to 127˚C (Min. / max. temperature subject toboiler coding card)
9C: 20 Monitoring LON participants:When there is no response from a participant,
9C: 0 No monitoring9C: 20 Monitoring LON participants:When there is no response from a participant,values defaulted inside control unit continue to beused for a further 20 min. Only then will a faultmessage be triggered.
9C: 5to9C: 60
Time adjustable from 5 to 60 minutes
9d: 0 Without Input Module0 to 10V
9d: 1 With Input Module 0 - 10V;will be recognized automatically
9F: 8 With mixing valve circuit:Differential temperature 14.4˚F / 8˚C(only in conjunction with mixing valve circuit)
9F: 0to9F: 40
Differential temperature adjustable from 0 to 72˚F /0 to 40˚C
System circuit/mixing valve circuit
A0: 0 Without remote control A0: 1 With Vitotrol 200
A0: 2 With Vitotrol 300
A2: 2 With DHW tank priority applicable to heating circuitpump and mixing valve
A2: 0 Without DHW tank priority applicable to heatingcircuit pump and mixing valvepump and mixing valve
A2: 1 With DHW tank priority for mixing valve:Mixing valve is closed during DHW heating; heatingcircuit pump operates
A2: 3toA2: 15
Do not adjust
A3: 2 Outdoor temp. below 34˚F / 1˚C:Heating circuit pump ONOutdoor temp. above 37˚F / 3˚C:Heating circuit pump OFF
Note:
For settings below 34˚F / 1˚C pipes outdoor
thermal insulation shell of building can freeze up,
particularly during standby mode, e.g. during
holidays.
A3: –9A3: –8A3: –7A3: –6A3: –5A3: –4A3: –3A3: –2A3: –1A3: 0A3: 1A3: 2toA3: 15
Heating circuit pump(see back of manual for conversion chart)ON at OFF at–10˚C –8˚C– 9˚C –7˚C– 8˚C –6˚C– 7˚C –5˚C– 6˚C –4˚C– 5˚C –3˚C– 4˚C –2˚C– 3˚C –1˚C– 2˚C 0˚C– 1˚C 1˚C0˚C 2˚C1˚C 3˚C
to14˚C 16˚C
5414553v1.8
96
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
System circuit/mixing valve circuit (continued)
A4: 0 With frost protection A4: 1 No frost protectionAdjustment only possible if coding A3: –9 is set.
Note:
Please observe note regarding coding
address A3.
A5: 5 With heating circuit pump logic function (economycircuit):
A5: 0 Without heating circuit pump logic functionWith heating circuit pump logic function (economycircuit):Heating circuit pump OFF, if outdoor temperature(AT) is 1 K higher than set room temperature (RTset)AT > RTset+ 1 K A5: 1
A5: 2A5: 3A5: 4A5: 5A5: 6A5: 7toA5: 15
With heating circuit pump logic function:Heating circuit pump OFF, ifAT > RTset+ 5 KAT > RTset+ 4 KAT > RTset+ 3 KAT > RTset+ 2 KAT > RTset+ 1 KAT > RTset+ 1 KAT > RTset – 1 KtoAT > RTset – 9 K
A6: 36 Extended economy function inactive A6: 5toA6: 35
Extended economy function active, i.e. burner andheating circuit pump will be switched OFF, andmixing valve will be closed at a variable valuewhich is adjustable between 41 and 95˚F / 5 and35˚C plus 2˚F / 1˚C.This value is based on dampened outdoortemperature, comprising actual outdoortemperature and a time constant which takescooling down of an average building intoconsideration.
Mixing valve circuit
A7: 0 Without mixing valve economy function A7: 1 With mixing valve economy function(extended heating circuit pump logic).Heating circuit pump also OFF, if mixing valve wasclosed longer than 20 minutes.Heating circuit pump ON:If mixing valve changes to control modeor
After DHW tank heating (for 20 minutes)or
If there is a risk of frost
System circuit/mixing valve circuit (continued)
A9: 7 With pump stop function:Heating circuit pump OFF during set-point value
A9: 0 Without pump stop functionWith pump stop function:Heating circuit pump OFF during set-point valuechanges (by changing operating mode or changeson rotary selector ts or button tm)
A9: 1toA9: 15
Pump stop function adjustable from 1 to 15
5414553v1.8
97
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
Systems/mixing valve circuit (continued)
b0: 0*1 With remote control:Heating mode/ reduced mode:With outdoor reset
b0: 1 Heating mode:With outdoor resetReduced mode:With room temperature feed-back
b0: 2 Heating mode:With room temperature feed-backReduced mode:With outdoor reset
b0: 3 Heating mode/ reduced mode:With room temperature feed-back
b1: Do not adjust
b2: 8*1 With remote control unit and for heating circuit,operation with room temperature feed-back mustbe programmed:Room influencing factor 8
b2: 0 No room influence
b2: 1tob2: 31
Room influence factor adjustable from 1 to 31
b3: 0*1 Do not adjust
b5: 0*1 With remote control:Without room temperature dependent heatingcircuit pump logic function
b5: 1 Heating circuit pump OFF, if the actual roomtemperature (RTactual) is set 1.5 K higher than theset room temperature (RTset)
RTactual > RTset + 1.5 KHeating circuit pump ON, if the actual roomtemperature (RTactual) is set 0.5 K higher thanthe set room temperature (RTset)RTactual > RTset + 0.5 K.
b6: 0*1 With remote control unit and for heating circuit,operation with room temperature feed-back mustbe programmed:Without quick heat-up/quick setback
b6: 1 With quick heat-up/quick setback (see page 64)
*1 Change coding – for system circuit A1 only for boilers without lower temperature limit – for mixing valve circuit only, if remote control
unit affects this heating circuit.
5414553v1.8
98
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
Systems/mixing valve circuit (continued)
b7: 0*1 With remote control unit and for heating circuit,operation with room temperature feed-back mustbe programmed:Without start-up optimization
b7: 1 With start-up optimization:Max. offset2 hours 30 minutes
b7: 2 Max. off-set15 hours 50 minutes
b8:10*1 With remote control unit and for heating circuit,operation with room temperature feed-back mustbe programmed:Heat-up gradient – start-up optimization10 minutes/ ˚C
b8: 11tob8:255
Heat-up gradient adjustable from 11 to255 minutes / ˚C
b9: 0*1 With remote control unit and for heating circuit,operation with room temperature feed-back mustbe programmed:Without learning start-up optimization
b9: 1 With learning start-up optimization
C0: 0*1 With remote control:Without shut-down optimization
C0: 1 With shutdown optimization:Max. off-set 1 hour
C0: 2 Max. off-set 2 hours
C1: 0*1 With remote control:Without shut-down optimization
C1: 1toC1: 12
With shutdown optimization:Max. off-set from 10 to 120 minutes;1 setting step = 10 minutes
C2: 0*1 With remote control:Without learning shutdown optimization
C2: 1 With learning shutdown optimization
Mixing valve circuit
C3:125 Mixing valve operating time:125 seconds
C3: 10toC3:255
Operating time adjustable from 10 to 255 seconds
C4: 1 System dynamics – mixing valve controlcharacteristics
C4: 0toC4: 3
Controller responds too quickly (cycles betweenopen and close):Select a lower value.Controller acts too slowly (temperature is notmaintained correctly):Select a higher value.
System circuit/mixing valve circuit (continued)
C5: 20 Electronic minimum supply temperature limit:68˚F / 20˚C
C5: 1toC5:127
Minimum limit adjustable from 34 to 261˚F / 1 to127˚C; only effective with room heating withnormal temperature
C6: 75 Electronic maximum supply temperature limit:167˚F / 75˚C
C6: 10toC6:127
Maximum temperature limit adjustable from 50 to261˚F / 10 to 127˚C
*1 Change coding – for system circuit A1 only for boilers without lower temperature limit – for mixing valve circuit only, if remote control
unit affects this heating circuit.
5414553v1.8
99
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
System circuit/mixing valve circuit (continued)
C8:31*1 With remote control unit and for heating circuit,operation with room temperature feed-back mustbe programmed:Without limiting room influence
C8: 1toC8: 30
Room influence limit adjustable from 1 to 30 K (1.8to 54 Fahrenheit degrees)
d5: 0 External heating program changeover via plug aVD:Heating program changes to constant operationwith reduced room temperature
d5: 1 Heating program changes to constant operationwith normal room temperature
E1: 1 With remote control:Normal day temperature is adjustable at remotecontrol unit from 50 to 86˚F / 10 to 30˚C
E1: 0 Normal day temperature adjustable from37 to 74˚F / 3 to 23˚CNormal day temperature is adjustable at remote
control unit from 50 to 86˚F / 10 to 30˚C E1: 2 from 63 to 99˚F / 17 to 37˚C
E2: 50 With remote control:No display correction of actual room temperature
E2: 0toE2: 49
Display correction –9˚F / – 5 ˚Ctodisplay correction –0.18˚F / – 0.1˚C
E2: 51toE2: 99
Display correction +0.18°F / + 0.1˚Ctodisplay correction 8.8°F / + 4.9˚C
Mixing valve circuit
F1: 0 Slab curing function inactive F1: 1toF1: 5
Slab curing function adjustable in accordance withfour optional temperature-time profiles (seepage 103)
Note:
Observe slab curing supplier’s instructions.
Observe local regulations.Report to be provided by heating contractor mustcontain following details:Heat-up data with their respective supplytemperatures
Max. supply temperature achievedOperating condition and outdoor temperatureduring handover
Function continues after power failure or aftercontrol unit has been switched OFF.Heating program rrrrwwww will be started, after slabcuring function has been completed or if address ismanually set to 0.
System circuit/mixing valve circuit
F2: 8 Time limit for party mode 8 hours*1 F2: 0 No time limit for party mode*1
F2: 1toF2: 12
Time limit for party mode adjustable from 1 to12 hours*1
*1 Party mode ends automatically with heating program rrrrwwww when system changes over to operation with normal room temperature.
5414553v1.8
100
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Coding (factory default setting) Possible change
System circuit/mixing valve circuit (continued)
F8: –5 Temperature limit for terminating the reducedmode 23˚F / – 5 ˚C see example on page 101.Observe the setting of coding address “A3”.
F8:+10toF8: –60
Temperature limit adjustable from +50 to –76˚F /+10 to –60˚C
Observe the setting of coding address “A3”.
F8:–61 Function disabled
F9: –14 Temperature limit for raising the set temperaturefor reduced mode 7˚F / – 14 ˚C, see example onpage 101.
F9:+10toF9: –60
Temperature limit adjustable from +50 to –76˚F /+10 to –60˚C
FA: 20 Raising the boiler water setpoint temperature orthe supply setpoint temperature when changingfrom operation with reduced room temperature to
FA: 0toFA: 50
Temperature rise adjustable from 0 to 50%
from operation with reduced room temperature tooperation with standard room temperature by20%.See example on page 102.
FA: 50
Fb: 30 Duration for raising the boiler water temperaturesetpoint or the supply temperature setpoint (seecoding address “FA”) 60 min.See example on page 102.
Fb: 0toFb: 150
Duration adjustable from 0 to 300 min.;1 increment = 2 min.
5414553v1.8
101
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Example 1 (”F8: –5“, “F9: –14”)
5414553v1.8
0
5
10
15
Setroomtemperaturein
A
B
C D
Example (using factory default settings)
ASet standard room temperature 68°F / 20°CBSet reduced room temperature 37°F / 3°CCTemperature limit 7°F / – 14 °C in accordance with
coding address “F9”DTemperature limit 23°F / – 5 °C in accordance with
coding address “F8”
°C
20
-30 -25 -20 -15 -10 -5 0 5
Outdoor temperature in °C
102
Coding – Vitocontrol-S, WB2B
Coding Level 2 (continued)
Example 2 (”FA: 20“, “Fb: 30”)
During the transition from operation with reduced room temperature tooperation with standard room temperature, the boiler water or supplytemperature will be raised in accordance with the selected heating curve.The boiler water or supply temperature can be automatically increased.The value and duration of the additional increase of the set boiler watertemperature or supply temperature can be adjusted in coding addresses”FA” and ”Fb”.
5414553v1.8
10
0
20
3030
40
50
60
600 700 800 900
Boiler/SupplyWater
SetpointTem
peraturein
Time in h
A
B
C
D
Fig. 1 Example (using factory default settings)
AStart of operation with standard roomtemperature
BBoiler water / supply temperaturebased on selected heating curve
CBoiler water / supply temperaturebased on coding address ”FA”:50°C + 20 % = 60°C
DDuration of operation with raisedboiler water / supply temperaturebased on coding address ”Fb”: 60 min.
°C
103
Coding – Vitocontrol-S, WB2B
Slab curing function diagram
Coding, see page 99.
Temperature-time profile 1 (coding F1: 1)(See back of manual for temperature conversion chart)
Temperature-time profile 2 (coding F1: 2)
Temperature-time profile 3 (coding F1: 3)
Temperature-time profile 4 (coding F1: 4)
Temperature-time profile 5 (coding F1: 5)
5414553v1.8
Supply
temperature°C
1 5 10 15 20 25 30Days
5040302010
Supply
temperature°C
Days
5040302010
1 5 10 15 20 25 30
Supply
temperature°C
Days
5040302010
1 5 10 15 20 25 30
Supply
temperature°C
Days
5040302010
1 5 10 15 20 25 30
Supply
temperature°C
1 5 10 15 20 25 30Days
5040302010
104
Connection and wiring diagrams - Vitotronic 100, HC1
Boiler control, Power Pump Module (models 45,60) wiring diagram
See legend for this wiring diagram on
the next page.
5414553v1.8
N
GL
L
GN L
G
NL GNL GNNGL
T
LGN
1 2 31 2 3 12 3
NNGL
LG
1 2
BLBN
N G L
120VAC
M
DISCONNECTSWITCH
A
P1P2
L2L1
MAIN
MAIN POWER SUPPLY120V, 60HZ, 12A
N G L
LOW
WATERCUT-OFF
SAFETYDEVICE
-TYPICAL
120VACWALLRECEPTACLE
BOILER
ONLY ONE FUNCTION/ACCESSORY MAY BEASSIGNED TO EACH CONNECTION.
WARNING! DISCONNECT POWER
CAUTION! LABEL ALL WIRES PRIOR TODISCONNECTION WHEN SERVICING CONTROLS.WIRING ERRORS CAN CAUSE IMPROPER ANDDANGEROUS OPERATION. VERIFY PROPER
IF ANY OF THE ORIGINAL WIRE AS SUPPLIEDWITH THE APPLIANCE MUST BE REPLACEDIT MUST BE REPLACED WITH ITSEQUIVALENT.
BEFORE SERVICING BOILER.
OPERATION AFTER SERVICING.
INTERNAL CONNECTIONS
GC130 BURNER IGNITION MODULE
POWER PUMP MODULE
FAULT ALARMOUTPUTPUMP
99 C
210 F
40 20A 21 20 50 28
145144143
X8.4
X8.3
X8.2
X8.1
X9.8
X9.9
X9.11
X9.10
K4
X8.9
X8.8
X6.1
X2.2
X2.1
X8.15PWM
X8.13HALL
X8.12GND
X8.1
X8.10
X8.11
X9.1
X9.3
X9.4
A7 A8
X1
KMK1KMK2
120VAC
1 2 3 4 5 6 7
Conduit
X1X2
X2-X1
K3 K1K2 K4K5
120-230V210VA
-5% +5% K5
240VACK1K2K3 K4
24VDC 24VDC24VDC 24VDC
JUMPER
H1PCB
3xAWG16
1F
A21T
2F
A2T
FIELD CONNECTIONS
o
o
LATOT.xamA01CAV021:STUPTUO
CAV03261GWAx4WH GN BK RD
sub-MKX3 N G L1 L2
SJO in conduit
NOT USED NOT USED NOT USED
NOT USED
NOT USED
NOT USED
105
Connection and wiring diagrams- Vitotronic 100, HC1
Boiler control, Power Pump Module (models 45,60) wiring diagram (continued)
5414553v1.8
A1 Main PCB (GC130 Ignition Module)
A2 Internal Power Supply Unit
A3 Optolink
A4 Burner Control Unit
A5 Programming Unit
A6 Coding Card
A7 Connection Adapter
A8 KMK/Cascade Communication Module
S1 ON/OFF Switch
S2 Reset Button
X.. Electrical Interfaces
Boiler Water Temperature Sensor
Ionization Electrode
Flue Gas Temperature Sensor
Boiler Pump
Flow Switch
Gas Valve
Power Supply
Fixed High Limit
Fault Alarm Output
Ignition Transformer
Power Supply Accessory (Not Used)
Fan Motor
Fan Motor Control
Gas Modulation Coil
BK BLACKWH WHITEG GREENRD REDGY GREEN/YELLOWBN BROWNBL BLUE
3
20
15
11
Legend
KM BUS to PPM
106
Connection and wiring diagrams- Vitotronic 100, HC1
Boiler control, Power Pump Module (models 80,105) wiring diagram
See legend for this wiring diagram on
the next page.
5414553v1.8
N
GL
L
GN L
G
NL GNL GNNGL
T
LGN
1 2 31 2 3 12 3
NNGL
LG
1 2
BLBN
N G L
120VAC
M
DISCONNECTSWITCH
A
P1P2
L2L1
MAIN
MAIN POWER SUPPLY120V, 60HZ, 12A
N G L
LOW
WATERCUT-OFF
SAFETYDEVICE
-TYPICAL
120VACWALLRECEPTACLE
BOILER
PUMP
ONLY ONE FUNCTION/ACCESSORY MAY BEASSIGNED TO EACH CONNECTION.
WARNING! DISCONNECT POWER
CAUTION! LABEL ALL WIRES PRIOR TODISCONNECTION WHEN SERVICING CONTROLS.WIRING ERRORS CAN CAUSE IMPROPER ANDDANGEROUS OPERATION. VERIFY PROPER
IF ANY OF THE ORIGINAL WIRE AS SUPPLIEDWITH THE APPLIANCE MUST BE REPLACEDIT MUST BE REPLACED WITH ITSEQUIVALENT.
BEFORE SERVICING BOILER.
OPERATION AFTER SERVICING.
INTERNAL CONNECTIONS
GC131 BURNER IGNITION MODULE
POWER PUMP MODULE
FAULT ALARMOUTPUTPUMP
99 C
210 F
40 20A 21 20 50 28
145144143
X9.4
X9.5
X9.6
X9.7
X9.12
X9.13
X9.9
X9.8
K4
X8.2
X8.1
X6.1
X2.2
X2.1
X8.6
PWM
X8.4
HALL
X8.3
GND
X8.1
X8.10
X8.11
X9.1
X9.3
X9.4
A7 A8
X1
KMK1KMK2
120VAC
1 2 3 4 5 6 7
Conduit
X1X2
X2-X1
K3 K1K2 K4K5
120-230V300VA
-5% +5% K5
240VACK1K2K3 K4
24VDC 24VDC24VDC 24VDC
JUMPER
H1PCB
3xAWG16
1FT12A
2F
T3.5A
FIELD CONNECTIONS
o
o
LATOT.xamA8CAV021:STUPTUO
X9.10
X9.11
190A
K5
CAV03261GWAx4WH GN BK RD
sub-MKX3 N L2L1G
NOT USED
NOT USED
NOT USED
SJO in conduit
NOT USEDNOT USEDNOT USED
107
Connection and wiring diagrams- Vitotronic 100, HC1
Boiler control, Power Pump Module (models 80,105) wiring diagram (continued)
5414553v1.8
A1 Main PCB (GC130 Ignition Module)
A2 Internal Power Supply Unit
A3 Optolink
A4 Burner Control Unit
A5 Programming Unit
A6 Coding Card
A7 Connection Adapter
A8 KMK/Cascade Communication Module
S1 ON/OFF Switch
S2 Reset Button
X.. Electrical Interfaces
Boiler Water Temperature Sensor
Ionization Electrode
Flue Gas Temperature Sensor
Boiler Pump
Flow Switch
Gas Valve
Power Supply
Fixed High Limit
Fault Alarm Output
Ignition Transformer
Power Supply Accessory (Not Used)
Fan Motor
Fan Motor Control
KM BUS to PPM
Gas Modulation Coil
BK BLACKWH WHITEG GREENRD REDGY GREEN/YELLOWBN BROWNBL BLUE
3
20
15
11
Legend
Gas Modulation Coil190A
108
Connection and wiring diagrams – Vitocontrol-S, WB2B
Summary
A1 Mixing valve extension boardA2 Low voltage motherboardA3 Line voltage motherboardA4 Mixing valve extension
supplementary printed circuitboard
A5 Heating circuit selection buttonsprinted circuit board
A6 Programming unitA7 Printed circuit board
Optolink/override switchA8 Supplementary printed circuit
boardA10 LON communication moduleA11 Power supply unit printed circuit
boardA12 Boiler control unit
5414553v1.8
109
Connection and wiring diagrams – Vitocontrol-S, WB2B
Low voltage motherboard
! Outdoor temperature sensor? Common supply temperature
sensor§ No function% DHW tank temperature sensoraJB Temperature sensor (not used)aVD Connection for external
equipmentaVG KM BUS & KMKaVH Connection for external
equipmentLON Interconnecting cable for data
transfer between control unitsS3 Override switchS
V1 Fault indicator (red)V2 ON/OFF indicator (green)
5414553v1.8
..
34-pin
110
Connection and wiring diagrams – Vitocontrol-S, WB2B
Line voltage motherboard
sÖ Heating circuit pump (hightemperature space heating)
sA DHW pump (accessory)sK DHW recirculation pumpfÖ Power supplygÖ Compiled/central failure alarm
gS Control of constant returntemperature
aBH Power supply for accessoriesF FuseK2-K7 RelaysS1 ON/OFF switch8
5414553v1.8
F 6.3A
(slow)
250V
111
Connection and wiring diagrams – Vitocontrol-S, WB2B
Mixing valve extension Printed Circuit Board
? Supply temperature sensorsÖ Heating circuit pumpgS Mixing valve motorK1–K6 Relays
5414553v1.8
A4
A1
112
Appendix
Specification – Vitocontrol-S, WB2B
Rated voltage: 120VACRated frequency: 60 HzRated current: 6 A~Powerconsumption: 10 WSafety class: IProtection: IP 20 D to
EN 60529, safeguardthrough design andinstallation
Function: Type 1B toEN 60730-1
Permissible ambient temperature:During operation:
32 to 104˚F0 to 40˚CInstallation in livingaccommodation andboiler rooms (normalambient conditions)
During storage and transport:– 4 to 149˚F–20 to 65˚C
Relay output rating at 120 V~ for:Heating circuit pumporprimary pumpDHW tank heatingsystem sÖ: 2 FLA*1
DHW tankheatingpump sA: 2 FLA*1
DHWcirculationpump sK: 2 FLA*1
Central faultmessage gÖ: 2 FLA*1
Three-way returnvalve or isolation valve
0.1 FLA*1
*1 Total max. 6A~.
Applicability
Vitotronic 100, Model HC1,
Vitocontrol-S, WB2B
Contact your Viessmann representative for information on the Vitotronic and Vitocontrol-S.
5414553v1.8
113
Appendix
Parts List
VVVVIIIITTTTOOOOCCCCOOOONNNNTTTTRRRROOOOLLLL----SSSS,,,, WWWWBBBB2222BBBB
Order No.
Vitocontrol-S 7424 344
Serial No. *17248235
Ordering Replacement Parts:
Please provide product Model andSerial Number from rating plate whenordering replacement parts. Orderreplacement components from yourViessmann distributor.
Parts001 Hinges008 Support arm011 Power module (wired)013 Front housing (with Pos. 001)014 Circuit board enclosure015 Flip-down cover016 Rear housing018 Programming unit019 Flip-down cover020 Front cover (heating circuits)021 Flat cable, 14-pole024 Fuse holder cover025 Fuse holder038 Switch, 2-pole (power on/off)040 Sensor #1 for outdoor temp.043 Sensor #5 for DHW production047 LON module
(Optional - not included)048 Circuit board (mixing valve
expansion)049 Motherboard (control, low
voltage)050 Circuit board (control software)051 Diagnostics module (Optolink)052 Motherboard (control, line
voltage)054 Circuit board (120V power
supply)055 Motherboard (mixing valve
expansion)067 Sensor (immersion, NI500)074 Harness for programming unit092 Fuse 6.3A / 250V (10 pack)093 Connecting cable LON (7mtr),
RJ45094 LON terminal resistor (2 pieces)
5414553v1.8
015
001
001
013 008
043 067040 093 094
018021051
020
038
025
092024
011074
019
114
Appendix
Parts List (continued)
Other Parts (not illustrated)080 Installation / Service Instructions
Vitotronic 100/Vitocontrol-S WB2B081 Operating Instructions, Vitotronic 100/Vitocontrol-S WB2B082 Parts List, Vitocontrol-S WB2B100 Accessory pack (low voltage plugs)108 Accessory pack (plugs 143, 145, 146)
Rating plate
*1 A 16-digit bar-coded Serial No. is printedon the front housing, below the flip-downcover.
A
5414553v1.8
016
014
A
013
014
048 055
049050047
054
052
115
5414 553 v1.8
Viessmann Manufacturing Company Inc.750 McMurray RoadWaterloo, Ontario N2V 2G5 CanadaTel. (519) 885-6300 Fax (519) 885-0887www.viessmann.ca info@viessmann.ca
Viessmann Manufacturing Company (U.S.) Inc.45 Access RoadWarwick, Rhode Island 02886 USATel. (401) 732-0667 Fax (401) 732-0590www.viessmann-us.com info@viessmann-us.com
Additional information
116
Quick Reference
°C °F
-40 -40
-35 -31
-25 -13
-20 -4
-18 0
-16 +3
-14 +7
-12 +10
-10 +14
-9 +16
-8 +18
-7 +19
-6 +21
-5 +23
-4 +25
-3 +27
-2 +28
-1 +30
0 +32
+1 +34
+2 +36
+3 +37
+4 +39
+5 +41
+6 +43
+7 +45
+8 +46
+9 +48
+10 +50
+12 +54
+14 +57
+16 +61
+18 +64
+20 +68
+25 +77
+30 +86
+35 +95
+40 +104
+50 +122
+60 +140
+70 +158
+80 +176
+90 +194
+100 +212
+110 +230
5414553v1.8
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