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5050 (Win XP) Maintenance Manual
5050 Win XP Contents
Revision Record
Date Page Version Description of Change
April 2006 All 1.0 New publication
5050 Win XP Contents
Table Of Contents
Chapter 1. Overview
1-1. About the 5050 XP ............................................................................................1-2
1-2. Basic Features ....................................................................................................1-2
1-3. What is in this manual...........................................................................................1-4
1-4. Terminologies........................................................................................................1-5
Chapter 2. Safety Warnings
2-1. Overview .............................................................................................................2-2
2-2. Description of Precaution Symbols .....................................................................2-3
Chapter 3. System Configuration
3-1. System Specifications...........................................................................................3-2
3-2. External Appearance ...........................................................................................3-4
3-3. H/W Configuration ...............................................................................................3-5
Chapter 4. User Handling Unit
4-1. Appearance .......................................................................................................4-2
4-2. Monitor ................................................................................................................4-3
4-3. Panel Control Board (PNC) ................................................................................4-9
4-4. Display Board ..................................................................................................4-10
4-5. Others ............................................................................................................4-16
Chapter 5. Control Electronics
5-1. Appearance .........................................................................................................5-2
5-2. Disassembly/Assembly Diagram ........................................................................5-3
5-3. Boards and CMOS setting ..................................................................................5-6
5-4. Cables ...............................................................................................................5-36
Optional A. Main Board-852GM.................................................................................5-37
5050 Win XP Contents
Chapter 6. Cash Dispensing Unit
6-1. Appearance and Functional Diagram .................................................................6-2
6-2. Unit Block Diagram .............................................................................................6-6
6-3. Module and Sensor Replacement ......................................................................6-7
6-4. Adjustment Standard .......................................................................................6-25
6-5. Oiling Standard ................................................................................................6-29
6-6. Cleaning Standard ...........................................................................................6-31
6-7. Setting Specifications ......................................................................................6-32
6-8. Cable Connection Diagram ...............................................................................6-33
6-9. Interface Specifications ...................................................................................6-34
6-10. How to add 2nd cassette ................................................................................6-36
Chapter 7. Magnetic Card Unit (MCU)
7-1. Specification ........................................................................................................7-2
7-2. Unit Block Diagram .............................................................................................7-6
7-3. Cable Connection Diagram .................................................................................7-7
7-4. Interface Specification .......................................................................................7-8
Chapter 8. Receipt Printer
8-1. Appearance / Functional Diagram ......................................................................8-2
8-2. Block Diagram .....................................................................................................8-5
8-3. Disassembly / Assembly Diagrams of Modules and Sensors ............................8-6
8-4. Oiling Criteria ...................................................................................................8-13
8-5. Dip Switch Settings .........................................................................................8-16
8-6. Cable Connection Diagram ...............................................................................8-17
8-7. Interface Specifications ...................................................................................8-18
8-8. Troubleshooting ...............................................................................................8-20
5050 Win XP Contents
Chapter 9. Journal Printer (Optional)
9-1. Overview .............................................................................................................9-3
9-2. Unit Configuration · .............................................................................................9-4
9-3. Mounting/Dismounting Ribbon cassette/ Paper Roll ........................................9-6
9-4. H/W Interface ..................................................................................................9-18
9-5. Error Handling ...............................................................................................9-25
Chapter 10. Power Supply
10-1. Appearance ...................................................................................................10-2
10-2. Block Diagram .................................................................................................10-4
10-3. Specifications ..................................................................................................10-5
10-4. Battery .........................................................................................................10-11
Chapter 11. Consumables Specifications
11-1. Consumables List ............................................................................................ 11-2
11-2. Receipt Slip Paper .......................................................................................... 11-2
11-3. Magnetic Card Specifications ........................................................................... 11-6
11-4. Journal Paper .................................................................................................. 11-7
Chapter 12. Error code
12-1. Journal Printer ................................................................................................12-2
12-2. Card Reader ...................................................................................................12-3
12-3. Cash Dispenser ..............................................................................................12-4
12-4. Receipt Printer ..............................................................................................12-10
12-5. Miscellaneous ...............................................................................................12-12
5050 Win XP 1. Overview
1-1
Chapter 1. Overview
5050 Win XP 1. Overview
1-2
I. Overview
1.1 About the 5050 Win XP
5050 Win XP machine is the most update system to perfectly meet various customer’ need in your site. This ATM is designed to satisfied with customer’s demands of withdrawal, balance inquiry and transfer transaction for individuals with a compact size to fit in virtually any place This machine is connected to your network to dispense cash, transfer funds and inquiry balance through the insertion of a customer’s card. 5050 Win XP machine is easy to use, easy to service and is able to support customer’s demands.
1.2 Basic Features
Important features of the 5050 Win XP machine is highlighted in the following list:
Dial Lock and Key Lock
12.1” TFT LCD with function key compatible with NDC style
User-friendly arrangement of display interface and each module
Intel Celeron 2.0Ghz based on Window XP Professional
Supporting LAN communications, using TCP/IP
Supporting multiple serial interface up to 12 ports
USB 2.0 up to 4 ports
Supporting enough bill capacity (4,000 notes) in cash dispenser
5050 Win XP 1. Overview
1-3
Supporting U.S. and international currency types
Semi-automated receipt paper loading for the operator’s convenience
Semi-automated journal paper loading for the operator’s convenience
Modular design for easy maintenance
Quick setup feature
Advertisement feature for bank promotion
Front access cabinet
Front access available for easy service
Perfectly supporting the one transaction during power failure
UL 291 Business hour listed safe compliance
VISA Encrypted PIN Pad compliance
Satisfying Americans with Disabilities Act (ADA) specifications for height and access (Option)
Function key compatible with NDC+ style
Supporting magnetic card and IC card (Option)
EMV Level 1 compliance in card reader
5050 Win XP 1. Overview
1-4
1.3 What is in this manual
This manual contains all information needed for normal operational use. This manual contains Unit Specifications, Opening & Closing Procedures, Operator Functions (Supervisor Screen), Error Recovery, etc. Some of the information in this manual may be subsequently updated based on the bank’s needs or the improvement by Nautilus Hyosung.
5050 Win XP 1. Overview
1-5
1.4 Terminologies
BATT : Battery◈ CE : Control Electronics◈ Earphone Jack : Voice Converter for Visually Disabl◈ ed Persons (ADA) CDU : Cash Dispensing Unit◈ EPP : Encrypted PIN Pad◈ ISO: International Standard Organization ◈ ISO 1: IATA(International Air Transaction Association)◈ ISO 2: ABA (American Banks Association)◈ ISO 3: MINTS (Mutual Institutions National Transfer Systems)◈ MCU : Magnetic Card Unit◈ OPL : Operator Panel (LCD Screen)◈ JPR : Journal Printer◈ P/S : Power Supply◈ SPR : Slip Printer (Receipt Printer)◈ VFD : Vacuum Fluorescent Display◈
5050 Win XP 2. Safety Warnings
2-1
Chapter 2. Safety Warnings
5050 Win XP 2. Safety Warnings
2-2
2. Safety Warnings
2.1 Overview
Common Safety Precaution
Safety Precautions outlined this manual provide information on safe and proper handling of the product. Non-compliance of the safety precautions may result in injury or damage to the product. This precaution symbol with sample term tells you safety warnings in time of equipment handling.
5050 Win XP 2. Safety Warnings
2-3
2.2 Description of Precaution Symbols
Symbol Description
Electrical Shock Warning • Do not remove cover. Only a maintenance engineer should open the
cover. • Do not touch. You may receive electric shock. • Make sure to turn off the power when servicing the equipment.
High Temperature Warning • Do not touch the equipment when it is running. • The equipment can get extremely hot and may cause a burn. • Make sure to close the cover before running the equipment.
Use Precaution when Moving • The equipment is heavy. Make sure at least 2 people lift or move the
equipment. • Do not attempt to move the equipment alone. You may be injured from
dropping the heavy equipment.
Fire Hazard • Place the equipment in an area away from any combustible materials. • The equipment may catch on fire from overheating or short circuit of the
power supply unit.
Disassembly Warnings • Do not disassemble or modify the equipment unless you are a certified
engineer. • Contact the service center for maintenance, adjustments and repairs. • Improper disassembly may cause fire or electrical shock.
Collapse Precautions • Do not place the equipment where the floor cannot sustain the weight of
the equipment, or on slanted or unstable surface. • Equipment may fall and cause injury or damage.
Unplug the Equipment • Stop using the equipment immediately if it smokes, emits an unusual
smell, makes abnormal sounds, or if liquids or other foreign materials enter the equipment.
• If the above-mentioned abnormalities occur, immediately turn off the power, unplug the equipment and contact the service center.
• If you ignore these symptoms, the equipment may catch on fire or cause electric shock.
5050 Win XP 3. System Configuration
3-1
3. System Configuration
5050 Win XP 3. System Configuration
3-2
3. System Configuration
3.1 System Specifications Item Standard Features Remarks (Option)
CPU INTEL Celeron 2.0Ghz -
Memory SDRAM 256MB 512MB Option
HDD 80GB -
FDD None 3.5”, 1.44MB Option Storage
Device CD-ROM CD-R, X 52 -
Operating System Windows XP Professional -
Expansion Slots IPCI5, AGP1 -
Serial Ports 12 Ports Expansion Card
USB Ports 4 Ports -
MODEM N/A 56Kbps Dial Up MODEM
Control
Electronics
LAN 10/100Mbps On-Board -
Type 12.1” TFT LCD - Display
Brightness 300 cd/m² -
Privacy Filter None 12.1” Filter Option
SPR/CDU Flicker High Bright LED Flicker
MCU Flicker High Bright LED Guide Light
PIN Light PIN PAD Light High Bright LED
Pin-Pad Metal EPP -
Customer
Display
Function Key 4X2 (with NDC style) -
Display Module LED DISPLAY Supervisor
Operation Input Method KEY PAD Option In Wall Type
Sutter type Automatic Shutter Manual Shutter
Denomination Number 2 type (CNY100, 50) -
Maximum Dispense 40 Notes/1transaction -
Number of cassettes 2 Cassette Maximum 3 cassettes
Cassette Capacity 2,000 notes/1 cassette
Dispensing Speed 4 notes/sec -
Reject Type Note by Note Reject (200 bills Max) Reject BIN
Cash Dispenser
Retract N/A Option with G-CDU
5050 Win XP 3. System Configuration
3-3
Type Motor Driven With Shutter Function
Magnetic Stripe ISO 1, 2,3 Read / 3 Write
EMV Level-1 Available IC CARD
Reject Capacity 50 EA 1mm / Card
Card Reader
Card Return Available for Power Failure Via System Battery
Printing Type Thermal Line Printing
Printing speed 100mm/sec -
Printing Width 80mm Max -
Type Thermal Roll Paper Inside heat sensing Method
Width Max. 80mm - Paper
SpecificationOuter Diameter Max. 180Φ -
Paper Roll Capacity 2,500 Transaction/Roll Depends on Format
Receipt Printer
Black Mark Paper Support None Black Mark Paper Option
Printing Method Dot Impact Printing (EPSON)
Printing Speed 4 Lines / sec
Printing Width Max. 76mm
Type Dot Paper (Regular)
Width Max. 76.2mm
Journal Printer
(Option) Paper
SpecificationOuter Diameter Max. 83Φ
Specification UL 291 Business hour
Locking device Dial Lock + Key Lock Dual Lock
Camera None 1st,2nd USB Option Safety
Install Method Short Legs
Audio guidance Option -
ADA Audio guidance N/A Option Additional
function System Heater N/A Option
Dimension (HXWXD) 1,362 X 400 X 631 (unit:mm)
Weight 200 Kg -
Main Power 250W Power 110V/220V selection
Battery / Heater Battery Support (1 Transaction) Heater Option
Operating 0C ~ 40C (32℉ ~ 104℉) - Operational
Temperature Storage -5C ~ 50C (23℉ ~ 122℉) -
Operating 25% ~ 86% -
Dimension
&
Environment
Operational
Humidity Storage 10% ~ 90% -
5050 Win XP 3. System Configuration
3-4
3.2 External Appearance
Fig 3.1. The dimension of external appearance in 5050 Win XP
5050 Win XP 3. System Configuration
3-5
3.3. H/W Configuration
3.3.1 System Block Diagram
Fig 3.2 The system block diagram in 5050 Win XP
5050 Win XP 4. User Handling Unit
4 - 1
Chapter 4. User Handling Unit
5050 Win XP 4. User Handling Unit
4 - 2
\
4. User Handling Unit Basically, the User handling unit is composed of the function key and operation keys that the customers operate by themselves. It also includes monitor, camera, speakers and associated a lot of electronic boards.
4.1 Appearance (Backside)
Fig. 4.1 Backside appearance of User Handling Unit
Unit Item Specifications
Display size and display type 12.1 inch TFT LCD
Resolution 800 X 600 pixels (SVGA)
Supported colors 262,144 Colors
Pixel arrangement RGB vertical stripe
Display Unit
Brightness adjustment method Control by the volume
Input Method Touch panel Available
PNC Board
Inverter
Flicker for Card Reader
Supervisor Mode
Flicker for Receipt Printer
AD Board
Speaker
5050 Win XP 4. User Handling Unit
4 - 3
4.2 Monitor
A monitor is composed of privacy display filter, protective glass, LCD, panel control board, analog-digital board, inverter as shown in the figure below.
Fig 4.2 Entire Monitor Configuration Diagram
4.2.1 General Description 4.2.1.1 Description
This monitor is a color active matrix liquid crystal display with an integral Cold Cathode Fluorescent Lamp (CCFL) backlight system. The matrix employs a-Si Thin Film Transistor as the active element. It is a transmissive type display operating in the normally white mode. This monitor has a 12.1 inch diagonally measured active display with SVGA resolution (600 vertical by 800 horizontal pixel array). Each pixel is divided into Red, Green and Blue sub-pixels or dots which are arranged in vertical stripes. Gray scale or the brightness of the sub-pixel color is determined with a 6 bit gray scale signal for each dot, thus presenting a palette of more than 262,144 colors.
This is intended to support applications where high brightness, board viewing angle are critical factors and graphic displays are important. In combination with the vertical arrangement of the sub-pixels, the characteristics provide an excellent flat panel display for this ATM machine.
Front Bezel
Protective Glass
TFT-LCD
LCD Unit Frame
Analog-digital Board
Invertors
Privacy Filter
5050 Win XP 4. User Handling Unit
4 - 4
4.2.1.2 Basic Features High contrast ratio, High aperture structure Wide viewing angle High-speed response SVGA (800x600 pixels) resolution 6-bit color depth, Display 262,144 colors Lower power consumption CCFL (Cold Cathode Fluorescent Lamp)
4.2.1.3 General Specifications
Item Specification Unit Note
Active screen size 12.1 inches (30.75cm diagonal) Mm
Driver element a-Si TFT active matrix
Outline dimensions 280(H) x 218 (V) x 12 (D) mm
Luminance, White 300 cd/㎡
Pixel arrangement RGB vertical stripe
Pixel pitch 0.3075(H) x 0.3075 (W) mm
Display mode Transmissive mode, normally white
Surface tr5050 Win XPents
Hard coating (3H), anti-glare tr5050 Win XPent of the front polarizer
4.2.1.4 Block Diagram and Mechanical Diagram
Fig 4.4 Block Diagram of TFT- LCD
5050 Win XP 4. User Handling Unit
4 - 5
Fig 4.5 Dimension of TFT- LCD
5050 Win XP 4. User Handling Unit
4 - 6
4.2.2 Reliability
4.2.2.1 Environment test condition No Test Item Conditions
1 High temperature storage test Ta=60 240h
2 Low temperature storage test Ta=-20 240h
3 High temperature operation test Ta=50 50%RH 240h
4 Low temperature operation test Ta=0 240h
5 Vibration test (non-operating) Random:10~500Hz, 0.0046g/hz, 1Grms, 3axis, 1hour/axis
6 Shock test (non-operating) Half sine wave:120G, 2ms, one shock of each six faces
7 Altitude storage/shipment 0-40,000 feet (12,192m) ※ Note : Result Evaluation Criteria is as follows
There should be no change which might affect the practical display function when the display quality in conducted under normal operating condition. 4.2.2.2 On/Off cycle The display module will be capable of being operated over 24,000 ON/OFF cycles (Lamp power & Vcc On/Off) 4.2.2.3 Mean Time Between Failure The LCD panel and interface board assembly shell have a mean time between failures of 30,000 hours with a confidence level 90%
4.2.3 General Precautions
4.2.3.1 Handling
When the module is assembled, it should be attached to the system firmly using every mounting holes. Be careful not to twist and bend the modules.
Refraining from strong mechanical shock and/or any force to the module. In addition to damage, this may cause improper operation or damage to the module and CCFL back-
5050 Win XP 4. User Handling Unit
4 - 7
light
Wipe off water droplets or oil immediately. If you leave the droplets for a long time, staining and discoloration may occur.
When this module is disassembled from the front panel and is tried to assemble again, you should check the condition of surface. If the surface of the polarizer is dirty by the foreign things, dusts, fingerprint, clean it using some absorbent cotton or soft cloth
The desirable cleaners are water, IPA(Isopropyl Alcohol) or Hexane. Do not use Ketone type materials (ex.Acetone), Ethyl alcohol, Toluence, Ethyl acid or Methyl chloride. It might permanent damage to the polarizer due to chemical reaction.
If the liquid crystal material leaks from the panel, it should be kept away from the eyes or mouth. In case of contact with hands, legs or clothes, it must be washed away thoroughly with soap
Protect the module from static, it may cause damage to the C-MOS Gage Array IC Use finger-stalls with soft gloves in order to keep display clean during the incoming
inspection and assembly process Do not adjust the variable resistor which is located on the back side. Pins of I/F connector shall not be touched directly with bare hands.
4.2.3.2 Storage
Do not leave the module in high temperature, and high humidity for a long time. It is highly recommended to store the module with temperature from 0 to 35℃ and relative humidity
of less than 70% Do not store the TFT-LCD module in direct sunlight The module shall be stored in a dark place. It is prohibited to apply sunlight or fluorescent
light during the store
4.2.3.3 Operation Do not connect, disconnect the module in the “Power On” condition. Module has high frequency circuits. Sufficient suppression to the electromagnetic
interference shall be done by system manufactures. Grounding and shielding methods may be important to minimize the interference.
The spike noise causes the mis-operations of circuits. It should be lower than following voltage : V=±200mV (Over and under shoot voltage)
Response time depends on the temperature. (In lower temperature, it becomes longer) Brightness depends on the temperature. (In lower temperature, it becomes lower)
5050 Win XP 4. User Handling Unit
4 - 8
Be careful for condensation at sudden change. Condensation makes damage to polarizer or electrical contacted part. And after fading condensation, smear or spot will occur.
4.2.3.4 Others
Avoid condensation of water. It may result in improper operation or disconnection of electrode.
If the module displays the same pattern continuously for a long period of time, it can be the situation when the image “stick” to the screen
5050 Win XP 4. User Handling Unit
4 - 9
4.3 Panel Control Board (PNC Board) 4.3.1 Appearance and Connector Description
Fig 4.6 The layout of PNC Board
(1) Jumper Setting Jumper Type Option Function Default Remark
Open - SJP1
Soler Jumper Short Logic 1
Short
Open - SJP2
Soler Jumper Short Logic 0
Open
- Adjusts MBS5000_PNC Logic0 and Logic 1
Open - SJP3
Soler Jumper Short P-ON
Open
Open - SJP4
Soler Jumper Short POFF-N
Open
- MBS5000_PNC is not used
Open - SJP5
Soler Jumper Short VCC
Open
Open -
SJP6 Soler
Jumper Short +12V Short
- Sets flicker LED voltage (VCC or +12V) in relation to CDU, PBM,
SHU and MCR - “In use” display flicker is connected
to the VCC circuit without change. SJP6 is not for jumper setting.
PS_CTRL SPL CE
USB
SPEAKER
ADA DECT
SJP5, SJP6
FLICKER
MCR_IFSJP1, SJP2
FK_REPPFK_L
OPL
DC/DC
PS_CONN
+24V
SJP3, SJP4
S_DOOR
F_DOOR
C_POST
5050 Win XP 4. User Handling Unit
4 - 10
4.4 Display Board 4.4.1 Appearance
Fig 4.7 The appearance of display board
5050 Win XP 4. User Handling Unit
4 - 11
4.4.2 Basic Specification
4.4.2.1 Basic Feature Available of all screen mode in 720x400(DOS), 640x480 (VGA), 800x600 (SVGA) Supporting TTL Data output Full CRT multi-sync monitor compatibility Comply with VESA DDC1 and DDC2B Standards & VESA DPMS standard Supporting 5 Language OSC (Option)
4.4.2.2 Electrical Specifications
Item Sub-item Specifications Remark
LCD applied LB121S02
LCD Interface TTL (6bit)
Resolution supported VGA/SVGA
LCD interface
Color supported 260,000 colors
Scan frequency Vert: 56~75 Hz Hor:31.4~48.1 KHz
Input signal Analog R,G,B data
Sync. polarities Positive/Negative
Signal level VGA data : 700mV Sync: TTL (<5V) compatible
Input Impedance VGA data : 75 Sync : 470
Plug & play DDC1/2B compatible
VGA input
OSD 5 Key button Option
Input power +12Vdc : 1.5, Typ Ampere Power
Power consumption 18, Typ Watt
5050 Win XP 4. User Handling Unit
4 - 12
4.4.2.3 Block Diagram
Fig 4.8 The block diagram of display board
4.4.3 Connector Pin Description
4.4.3.1 Connector Configuration 4Part Num.
Name Maker Type-number # of Pins Remarks
J1 TTL (ODD-6bit) SEMCO 2ROW, 2mm
pitch 32 Default
J3 LVDS (6bit) Yeonho
Electronics 12507WR-20 20 Not inserted.
J7 LVDS (8bit) Yeonho
Electronics 12507WR-20 20 Not inserted.
signalsignalsignal
signal
Power Input (+12V)
VGA Input
RS232CI/F
ADC Converter
Optical
5050 Win XP 4. User Handling Unit
4 - 13
4Part Num.
Name Maker Type-number # of Pins Remarks
J4 Analog VGA - Dwub15p,
Female 15 Default
J5 VGA IN Molex 53015-12 12 Not inserted.
J6 12V-JACK Molex Center Pin: 2Φ 3 Not inserted.
J8 T/S OUT1 (MINATO) 3M HIF3F-10PA-
2.54DS 10 Default
J9 Serial Interface - DSUB-9P, Male 9 Default
J11 Power In Molex 53014-04 4 Not inserted.
J12 Power Out Molex 53015-02 2 Not inserted.
J13 Inverter Interface Molex 53015-07 7 Default
J14 OSD Interface Molex 53015-08 8 Default
J17 Power In Molex 5569-SD-04A 4 Default
※ Note : "Not inserted" in table above means option.
4.4.2.2 Connector Configuration in detail 1) J17-Power In
Pin Description Pin Description
1 +12V 3 NC
2 GND 4 NC
Fig. 4.9 Connector Pin Assignment (Molex 5569-04A)
5050 Win XP 4. User Handling Unit
4 - 14
2) J4-ANALOG VGA
Pin Description Pin Description
1 Red 9 NC
2 Green 10 GND
3 BLUE 11 GND
4 GND 12 SDA
5 NC 13 HSYNC
6 GND 14 VSYNC
7 GND 15 SCL
8 GND
3)J7-LVDS Interface (LCD Model: LTM150XH-L01): 8bit data
Pin Description Pin Description
1 +3.3V (LCD Power) 11 TC-
2 +3.3V (LCD Power) 12 TC+
3 GND 13 GND
4 GND 14 TCLK-
5 TA- 15 TCLK+
6 TA+ 16 GND
7 GND 17 TD-
8 TB- 18 TD+
9 TB+ 19 GND
10 GND 20 GND
Fig. 4.10 Connector Pin Assignment (DSUB15P-Female type)
5050 Win XP 4. User Handling Unit
4 - 15
4) J13-Inverter Interface
Pin Description Pin Description
1 +12V (Inverter Power) 5 GND
2 +12V (Inverter Power) 6 GND
3 GND 7 DIM_ADJ
4 INVOnOff
5) J14-OSD Interface
Pin Description Pin Description
1 NC 5 GND
2 NC 6 KEY0
3 AMBER 7 KEY1
4 Green 8 GND
6) J9-Serial Interface (DSUB 9P, MALE)
Pin Description Pin Description
1 NC 6 NC
2 RXD-TS 7 RTS
3 TXD-TS 8 CTS
4 NC 9 NC
5 GND
Fig. 4.11 Connector Pin Assignment (DSUB9P-Male type)
5050 Win XP 4. User Handling Unit
4 - 16
4.5 Others 4.5.1 Inverter
Fig 4.12 The External Appearance of Inverter
4.5.1.1 Absolute maximum rating ● Input supply voltage: 11 ~ 13V ● Input current: 1.9A ● Input power: 24.7W ● Output current: 7mArms ● Input signal voltage: -0.3V ~ 6.0V (On/Off /I Control) ● Ambient operating temperature: 0 ~ 60℃ ℃ ● Storage temperature: -30 ~ 80℃ ℃ ● Operating & Storage Humidity: 10% ~ 85%
4.5.1.2 Electrical Characteristics
No Items(Unit) Sign Condition Min. Typ. Max.
1 Input Voltage
(Vdc) Vin 11.5 12 12.5
CTRL=5V 0.8 1.1 1.3 2
Input Current (A)
Iin Vin=12V CTRL=0V 1.4 1.6 1.9
CTRL=5V 2.0 3.0 4.0 3
Output Current 1,2 (mA)
Iout1,2 Vin=12V CTRL=0V 5.2 6.0 6.8
CTRL=5V 2.0 3.0 4.0 4
Output Current 3,4(A)
Iout3,4 Vin=12V CTRL=0V 5.2 6.0 6.8
5050 Win XP 4. User Handling Unit
4 - 17
No Items(Unit) Sign Condition Min. Typ. Max.
5 Lamp
Frequency (KHz)
f Vin=12V CTRL=0V 42 47 52
On Vin=12V, On/Off=5V Normal Operation 6 On/Off Control
Off Vin=12V, On/Off=0V Shunt-down(Lamp
off)
CTRL=0V, Max Current 7
Dim Adjust (Lamp Current
Control) CTRL
CTRL=5V, Min Current 0 ~ 5Volt
4.5.1.3 Functional Pin Description
1) Input Connector CN1
Pin No. Symbol Description
2 CTRL Dim Adjust, Apply 0V ~ 5Vdc to Control Lamp Current 0V:
6.0mA, 5V: 3.0mA(Each Lamp)
1,3,5,6,8,9 GND GND
4 On / Off Power System Return(5V:On, 0V:Off)
7 NC No Connection
10,11,12 Vin Input Voltage: 12V ± 0.5V
2) Output Connector CN2, CN3, CN4, CN5
Pin No. Symbol Description
1 Lamp H1 High Voltage connection to high side lamp
2 Lamp L1 Low Voltage connection to low side lamp
5050 Win XP 5.Control Electronics
5-1
Chapter 5. Control Electronics
5050 Win XP 5.Control Electronics
5-2
5. Control Electronics
5.1 Appearance
Fig. 5.1 External Appearance
Multi Serial Card
HDD
CD-ROM
USB PortSound Volume
PS/2 Mouse
PS/2 Keyboard
5050 Win XP 5.Control Electronics
5-3
5.2 Disassembly/ Assembly Diagram
5.2.1 Disassemble / Assemble CE Unit
1) Insert each key for front and rear door and turn it clockwise to open door. 2) Turn the power off 3) Remove all of cables connected to control electronics carefully not to hurt connector pins cable
Fig. 5.2 Disassembling Control Electronics_step1
4) Unscrew the two screws located on the bottom of CE case
Fig. 5.3 Disassembling Control Electronics_step2
5050 Win XP 5.Control Electronics
5-4
5) Remove four screws located on both side in the following figure.
Fig. 5.4 Disassembling Control Electronics_step3
6) The following figure is after the cover of the CE unit is removed.
Fig. 5.5 Disassembling Control Electronics_step4
7) The assembly order is the opposite of the disassembling order.
Multi Serial Card
Amplifier Card
Mother Board
USB port
Hard Disk Driver
5050 Win XP 5.Control Electronics
5-5
5.3 Boards and CMOS Setting 5.3.1 Main Board 5.3.1.1 Specification
Spec Description
Design ∗ ATX form factor 4 layers PCB size: 30.5x18.0cm
Chipset ∗ Intel 845 PE Memory Controller Hub (MCH) Chipset for 845 PA/845PAP ∗ Intel 845G Graphics Memory Controller Hub (GMCH) Chipset for 845 GA/845GAP ∗ Intel 82801DB I/O Controller Hub (ICH4) Chipset
CPU Socket
∗ Support Intel Pentium 4 478 Pin package utilizes Flip-Chip Pin Grid Array (FC-PGA2) package processor
∗ Support CPU Frequency 400MHz/533MHz ∗ Support 1.6G~3.2G 478 Pin Pentium 4 processor ∗ Support Hyper Threading/Prescott CPU ∗ Reserves support for future Intel Pentium 4 processors
Memory Socket ∗ 184-pin DDR SDRAM module socket x2 ∗ Support DDR266/DDR333 DDR SDRAM ∗ Expendable to 2.0 GB
Expansion Slot & Headers
∗ AGP SLOT xl for ACP 1.5V standard only, support AGP 2.0 & 4X mode ∗ 32-bit PCI slot x 5
Integrate VGA
∗ Integrated High Performance &High Quality 3D Accelerator ∗ Support Ultra-AGPII with 2GB/s bancwidth ∗ Built-in programmable 24-bit true-color RAMDAC up to 266 MHz pixel clock ∗ Programmable frame butter size from 8MB and up to 64MB
Integrate VGA ∗ Two IDE controllers support PCI Bus Mastering, ATA PIO/DMA and the ULTRA
DMA33/66/100 functions that deliver the data transfer rate up to 100 MB/s
LAN On Board ∗ VIA VT6106 PCI LAN controller chip for 845PAP/845GAP Supports 10/100 Mb/sec
data transfer rate
Audio ∗ Realtek ALC 6 -channel A97' Code integrated ∗ Support 6-channel 3D surround & Positioning Audio ∗ Audio driver and utility included
BIOS ∗ Award 2Mb Flash ROM
Multi I/O
∗ PS/2 keyboard and PS/2 mouse connectors ∗ Floppy disk drive connector x1 ∗ Parallel port x1, Serial port (x2 for 845PA/PAP, x1 for 845GA/GAP) ∗ USB 2.0 connector x2, headers x4 (connecting cable option) ∗ Audio connector Line-in, Line-out, MIC & Game Prot header
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5.3.1.2 Layout & Jumper Setting
Fig. 5.6 Layout & Jumper Setting
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Jumpers
Jumper Name Description JP4 CMOS RAM Clear 3-pin Block
JP1 Keyboard Power On Enable/Disabled 3-pin Block
JP3 CPU Frequency Select 3-pin Block
Connectors Connector Name Description
ATXPWR ATX Power Connector 20-pin Block
ATX12V ATX 12V Power Connector 4-pin Block
USB1 USB Port Connector 4-pin Connector
VGA VGA Display Connector 15-pin Female Connector LAN LAN Connectors RJ-45 Connector KB&MOUSE (PS2 KB/MOUSE)
PS/2 Mouse & PS/2 Keyboard Connector
6-pin Female
LPTA Parallel Prot Connector 25-pin Female
AUDIO_GAME Audio Line In/Out MIC ConnectorGAME Connector
3 phone jack Connector 15-pin D-Sub Connector
COM1 Serial Port COM1 Connector 9-pin Connector
COM2 Serial Port COM2 Connector 9-pin Connector
PARALLEL Parallel Port Connector 25-pin female Connector
FDD Floppy Driver Connector 34-pin Block
IDE1/IDE2 Primary/Secondary IDE Connector
40-pin Block
Headers Header Name Description
USB3, USB4 USB Port Headers 9-pin Block
SPEAK Speaker connector 4-pin Block
JW_FP(Power LED/ Reset/IDELED/ Power Button)
Front Panel Header (including Power LED/ IDE activity LED/ Reset switch / Power On Button lead)
9-pin Block
WOL Wake On-LAN Headers 3-pin Block
SFAN1, SYSFAN2, CPUFAN
FAN Headers 3-pin Block
IR IR infrared module Headers 5-pin Block
CDIN CD Audio-In Headers 4-pin Block
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Expansion Sockets Socket/Slot Name Description
ZIF Socket 478 CPU Socket 478-pin mPGAB CPU Socket
DIMM1, DIMM2 DDR Module Socket 184-pin DDR SDRAM Module Expansion Socket
PCI1 ∼ PCI5 PCI Slot 32-bit PCI Local Bus Expansion slots
AGP AGP 4X/8X Mode Slot AGP Expansion Slot
(1) Power Connector (20-pin block) : ATXPWR
ATX Power Supply connector. This is a new defined 20-pins connector that usually comes with ATX case. The ATX Power Supply allows to use soft power on momentary switch that connect from the front panel switch to 2-pins power On jumper plow on the motherboard. When the power switch on the back of the ATX power supply turned on, the full power will not come into the system board until the front panel switch is momentarily pressed. Press this switch again will turn off the power to the system board.
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(2) ATX 12V Power Connector (4-pin block) : ATX12V
This is a new defined 4-pins connector that usually comes with ATX Power Supply. The ATX Power Supply which fully support Pentium 4 processor must including this connector for support extra 12V voltage to maintain system power consumption. Without this connector might cause system unstable because the power supply can not provide sufficient current for system.
(3) USB Port connector : USB(USB) The connector are 4-pin connector USB devices to the system board.
(4) VGA Connector (15-pin D0Sub) Connector: VGA (Only for 845GA/845GAP)
VGA is the 15-pin D-Subminiature female connector for display monitor. (5) LAN Connector: LAN (for 845PAP/845GAP)
This connector is standard RJ454 connector for Network connector. (6) PS/2 Mouse & PS/2 Keyboard Connector: KB&MOUSE (PS2 KB/MOUSE)
The connector for PS/2 keyboard and PS/2 Mouse (7) Parallel Port Connector (25-pin female): LPTA
Parallel Port connector is a 25-pin D-Subminiature Receptacle connector. The On-board Parallel Port can be disabled through the BOIS SETUP. Please refer to Chapter 3 “INTEGRATED PERIPHERALS SETUP” section for more detail information.
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(8) Audio Line-In, Line-Out, MIC Connector : AUDIO_GAME
This Connector are 3 phone Jack for LINE-OUT, LINE-IN, MIC and 15-pin D-Subminiature female connector for GAME/MIDI port Line-out : Audio output to speaker Line-in : Audio input to sound chip MIC : Microphone Connector GAME: GAME/MIDI Port Connector
(9) Serial port COM1/COM2: COM1/COM2A (COM2A only for 845PA/845PAP)
COM1/COM2A is the 9-pin D-Subminiature mail connector. The On-board serial port can be disabled through BIOS SETUP. Please refer to Chapter 3 “INTEGRATED PEROPHERALS SETUP” section for more detail information.
(10) Floppy drive Connector (34-pin block): FDD
This connector supports the provided floppy drive ribbon cable. After connecting the single plug end to motherboard, connector the two plugs at other end to the floppy drive.
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(11) Primary IDE Connector (40-pine block): IDE1
This connector supports the provided IDE hard disk ribbon cable, After connecting the single plug end to motherboard, connect the two plugs at other end to your hard disk(s). If you install two hard disks, you must configure the second drive to Slave mode by setting its jumpers accordingly. Please refer to the documentation of your hard disk for the jumper settings.
(12) Secondary IDE Connector (40-pin block): IDE2
This connector connects to the next set of Master and Slave hard disks. Follow the same procedure described for the primary IDE connector. You may also configure two hard disks to be both Master using one ribbon cable on the primary IDE connector and another ribbon cable in the secondary IDE connector.
• Two hard disks can be connected to each connector. The first HDD is referred to as the “master” and the second HDD is referred to as the “Slave”.
• For performance issues, we strongly suggest you don’t install a CD-ROM or DVD-ROM drive on the same IDE channel as a hard disk. Otherwise, the system performance on this channel may drop.
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- Headers (1) USB Port Connector/Headers (9-pin): USB2/USB3
The USB2, USB3 is for internal connecting USB device directly. The USB2 header is used for connecting the additional USB port plug. By attaching an option USB cable, your can provided with two additional USB port plug. By attaching an option USB cable, your can be provided with two additional USB Plugs affixed to the back panel.
(2) Speaker connector: SPEAK
This 4-pine connector connects to the case-mounted speaker. See the figure below. (3) IDE Activity LED: IDE LED
This connector connects to the hard disk activity indicator light on the case.
(4) Reset switch lead: RESET This 2-pin connector connects the case-mounted reset switch for rebooting your computer without having to turn off your power switch. This is a preferred method of rebooting in order to prolong the lift of the system' power supply.
(5) Power LED : PWR-LED
The power LED is light on while the system power is on. Connect the power LED from the system case to this pin.
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(6) Power switch : PWR BTN
This 2-pin connector connects to the case-mounted power switch to power ON/OFF the system.
(7) FAN Header (3-pin) : SFAN1, SFAN2, CPUFAN
These connectors support cooling fans of 350mA (4.2Watts) or less, depending on the fan manufacturer, the wire and plug may be different. The red wire should be positive, while the black should be ground. Connect the fan's plug the board taking into consideration the polarity of connectors.
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(8) IR infrared module Headers (5-pine): IR (only for 845PA/845PAP)
This connector supports the optional wireless transmitting and receiving infrared module. You must configure the setting through the BIOS setup to use the IR function.
(9) CD Audio-In Headers (4-pin): CDIN CDIN are the connectors for CD-Audio Input signal. Please connect it to CD-ROM CD-Audio output connector.
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5.3.1.3 Install CPU
(1) About Intel Pentium 4 478-pin CPU
This motherboard provides a 478-pin surface mount, Zero Insertion Force (ZIF) socket, referred to as the mPGA478B socket supports Intel Pentium 4 processor in the 478 Pin package utilizes Flip-Chip Pin Grid Array (FC-PGA2) package technology. The CPU that comes with the motherboard should have a cooling Fan attached to prevent overheating. If this is not the case, then purchase a correct cooling Fan before you turn on your system.
WARNING! Be sure that there is sufficient air circulation across the processor’s heatsink and CPU cooling Fan is working correctly, otherwise it may cause the processor and motherboard overheat and damage, you may install an auxiliary cooling Fan, if necessary.
To install a CPU, first turn off your system and remove its cover. Locate the ZIF socket and open it by first pulling the level sideways away from the socket then upward to a 90-degree angle. Insert the CPU with the correct orientation as shown below. The notched corner should point toward the end of the level. Because the CPU has a corner pin for two of the four corners, the CPU will only fit in the orientation as shown.
When you put the CPU into the ZIF socket. No force is required to insert of the CPU. Then press the level to Locate position slightly without any extra force.
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(2) Install Memory
This motherboard provides two 184-pin DUAL Inline Memory Modules (DIMM) sites for memory expansion available from minimum memory size of 64MB to maximum memory size of 2.0GB DDR SDRAM.
Valid Memory Configurations
Bank 184-Pin DIMM PCS Total Memory
Bank 0, 1 (DIMM1) DDRDDR266/DDR333
DDR SDRAM Module
X1 64MB∼1.0GB
Bank 2, 3 (DIMM2) DDRDDR266/DDR333
DDR SDRAM Module
X1 64MB∼1.0GB
Generally, installing DDR SDRAM modules to your motherboard is very easy, you can refer to figure 2-4 to see what a 184-Pin DDR266/DDR333 DDR SDRAM module looks like.
NOTE! When you install DIMM module fully into the DIMM socket the eject tab should be locked into the DIMM module very firmly and fit into its indention on both sides.
WARNING! For the DDR SDRAM CLOCK is set at 200MHz, use only DDR333-compliant DDR Modules. When this motherboard operate at 200Mhz, most system will not even boot if non-compliant modules are used because of the strict timing issues, if your SDR Modules are not DDR400-compliant, set the DDR SDRAM clock to 133MHz to ensure system stability.
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(3) Expansion Cards
WARNING! Turn off your power when adding or removing expansion cards or other system
components. Failure to do so may cause severe damage to both your motherboard and
expansion cards.
- Procedure For Expansion Card Installation 1. Read the documentation for your expansion card and make any necessary hardware or software
setting for your expansion card such as jumpers. 2. Remove your computer’s cover and the bracket plate on the slot you intend to use. 3. Align the card’s connectors and press firmly. 4. Secure the card on the slot with the screen you remove above. 5. Replace the computer system’s cover. 6. Set up the BIOS if necessary. 7. Install the necessary software driver for your expansion card.
- Assigning IRQs For Expansion Card Some expansion cards need an IRQ to operate. Generally, an IRQ must exclusively assign to one use. In a standard design, there are 16 IRQs available but most of them are already in use. - Standard Interrupt Assignments
IRQ Priority Standard Function 0 N/A System Timer
1 N/A Keyboard Controller
2 N/A Programmable Interrupt
3 * 8 Communications Port (COM2)
4 * 9 Communications Port (COM1)
5 * 6 Sound Card (sometimes LPT2)
6 * 11 Floppy Disk Controller
7 * 7 Printer Port (LPT1)
8 N/A System CMOS/Real Time Clock
9 * 10 ACPI Mode when enabled
10 * 3 IRQ Holder for PCI Steering
11 * 2 IRQ Holder for PCI Steering
12 * 4 PS/2 Compatible Mouse Port
13 N/A Numeric Data Processor
14 * 5 Primary IDE Channel
15 * 1 Secondary IDE Channel
* These IRQs are usually available for ISA or PCI devices.
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- Interrupt Request Table For This Motherboard
Interrupt request are shared as shown the table below:
InT A InT B InT C InT D InT E InT F InT G InT H
Slot 1 √
Slot 2 √
Slot 3 √
Slot 4 √
Slot 5 √
Onboard LAN √
Onboard USB 1 √
Onboard USB 2 √
Onboard USB 3 √
Sound √
IMPORTANT! If using PCI cards on shared slots, make sure that the drivers support “Shared IRQ” or that the cards don’t need IRQ assignments. Conflicts will arise between the two PCI groups that will make the system unstable or cards inoperable.
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(4) AGP Slot
This motherboard provides an AGP Slot, only support the 1.5V 4X/0.8V 8X AGP VGA card. Do not use AGP 2X card (3.3V) in this motherboard. It will burn and damage the motherboard due to Intel® 848 chipset can not support AGP 2X (3.3V).
IMPORTANT! Before you plug-in AGP card, please make sure the following notice is fully understood and practiced. If your AGP card has “AGP 4X notch (show below) please make sure your AGP card is AGP 4X/8X (1.5V/0.8V) not AGP 2X (3.3V)
Example 1: SiS 305 & ATi Rage 128 Pro AGP card those golden finger is compatible with 2X/4X mode AGP slot, but only can support 2X (3.3V) only. If you install these cards in Intel® 848 based motherboard it will burn and damage the motherboard.
Example 2: We also find Diamond Vipper V770 golden finger is design for 2X/4X mode AGP Slot. It can be adjusted the jumper for AGP 2X (3.3V) or AGP 4X (1.5V). But the factory default setting is 2X (3.3V). If you install this AGP card in motherboard without change the jumper setting to 4X (1.5V), it will burn the motherboard.
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5.3.1.4 Starting UP Your Computer
(1) After all connection are made, close your computer case cover. (2) Be sure all the switch are off, and check that the power supply input voltage is set to proper position, usually in-put voltage is 220V~240V or 110V~120V depending on your country’s voltage used. (3) Connect the power supply cord into the power supply located on the back pf your system case according to your system user’s manual. (4) Turn on your peripheral as following order: a. Your monitor. b. Other external peripheral (Printer, Scanner, External Modem etc…) c. Your system power. For ATX power supplies, you need to turn on the power supply and press the ATX power switch on the front side of the case. (5) The power LED on the front panel of the system case will light, The LED on the monitor may light up or switch between orange and green after the system is on. If it complies with green standard or if it s has a power standby feature. The system will then run power on test. While the test are running, the BIOS will alarm beeps or additional message will appear on the screen. If you do not see any thing within 30 seconds from the time you turn on the power. The system may have failed on power-on test. Recheck your jumper setting and connection or call your retailer for assistance.
Beep Meaning
One short beep when displaying logo Not error during POST
Long beep in an endless loop No DRAM install or detected
One long beep followed by three short
beep
Video card not found or video card
memory bad
High frequency beeps when system is
working
CPU overheated
System running at a lower frequency
(6) During power-on, press<Delete>key to enter BIOS setup. Follow the instruction in BIOS SETUP. (7) Power off your computer: You must first exit or shut down your operating system before switch off the power switch. For ATX power supply, you can press ATX power switching after exiting or shutting down your operating system. If you use Windows 9X, click “START” button, click “shut down” end then click “shut down the computer?” The power supply should turn off after windows shut down.
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5.3.2 CMOS Setting 5.3.2.1 The Main Menu
Once you enter Award® BIOS COMS Setup Utility, the Main Menu will appear on the screen. The Main Menu allows you to select from fourteen setup functions and two exit choices. Use arrow l\key to select among the items and press <Enter> to accept or enter the sub-menu.
CMOS Setup Utility – Copyright (c) 1984-2004 Award software Standard COMS Features Advanced BOIS Features Advanced Chipset Features Integrated Peripherals Power Management Setup PnP/PCI Configurations PC Health Status
Miscellaneous Control Load optimized Defaults Load standard Defaults Set Supervisor Password Set User Password Save & Exit Setup Exit Without Saving
ESC ; Quit F10 : Save & Exit Setup ↑ ↓ → ← : Select Item
Time, Data, Hard Disk Type…
Standard CMOS Features Use this Menu for basic system configuration. Advanced BIOS Features Use this menu to set the Advanced Features Available on your system. Advanced Chipset Features Use this menu to change the values in the chipset register and optimize your system’s performance. Integrated Peripherals Use this menu to specify our setting for integrated peripherals. Power management Setup Use this menu to specify your setting for power management. PnP/PCI configurations This entry appears if your system supports PnP/PCI. PC Health Status This entry shows our PC health status. Miscellaneous Control Use this menu to specify your settings for Miscellaneous control.
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Load Optimized Defaults Use this menu to load the BIOS default values that are setting for optimal performances system operations. Load Standard Defaults Use this menu to load the BIOS default values that are factory setting for the stable performance system operation. Set supervisor/User Password Use this menu to set User and Supervisor Passwords. Save & Exit Setup Save CMOS value changes to CMOS and exit setup. Exit Without Saving Abandon all CMOS value changes and setup. 5.3.2.2 Standard CMOS Features The items in Standard COMS Setup Menu are divided into several categories. Each category includes no, one or more than one setup items. Use the arrow keys to highlight the item and then use the <PgUp> or < PgDn>keys to select the value you want each item.
CMOS Setup Utility – Copyright(c) 1984-2004 Award Software Standard CMOS Features
Item Help
Data (mm:dd:yy) Time (hh:mm:ss) >IDE Primary Master >IDE Primary Slave >IDE Secondary Master >IDE Secondary Slave Drive A Drive B Video Hat On Base Memory Extended Memory Total Memory
Wed, Apr, 21 2004 11 : 02 : 35 Press Enter None Press Enter None Press Enter None Press Enter None 1.44M , 3.5 in . None EGA/VGA ALL, But Keyboard 640K 563320K 57344K
Menu Level > Change the day, month,Year and century
↑↓→←Move Enter: Select +/-/PU/PD: Value F10: Save ESC: Exit F1:General Help F5: Previous Values F6:Optimized Defaults F7: Standard Defaults
Data The data format is <day><month><data><year>. Day Day of the week, from Sun to Sat, determined by BIOS. Read-only. Month The Month from Jan. through Dec. Data The data from 1 to 31 can be keyed by numeric function keys. Year The year depends on the year of the BIOS.
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Time The time format is <hour><minute><second>. Primary Master/Primary Slave Secondary Master/Secondary Slave Press PgUp/<+> or PgDn/<-> to select Manual, None, Auto type. Note that the specifications of your drive must match with the drive table. The hard disk will not properly if you enter improper information for this category. If your hard disk drive type is not matched or listed, you can use Manual to define your own drive type manually. If you select Manual, Related information is asked to be entered to the following items. Enter the information directly from the keyboard. This information should be provided in the documentation from your hard disk vendor or the system manufacturer. If the controller of HDD interface is SCSI, the selection shall be “None”. If the controller of HDD interface is CD-ROM, the selection shall be “None”. Access Mode The settings are Auto Normal, Large, and LBA. Cylinder number of cylinders Head number of heads Precomp Write precomp Landing Zone landing zone Sector number of sectors 5.3.2.3 Advanced BIOS Features
CMOS Setup Utility –Copyright(c) 1984-2004 Award software Advance BIOS Features
Item Help
Anti-Virus Protection CPU L1 & L2 Cache CPU L3 Cache Limit CPUID MaxVal Hyper Threading Technology Quick Power On Self Test First Boot Device Second Boot Device Third Boot Device Boot Other Device Swap Floppy Drive Boot Up Floppy Seek Boot Up Numlock status Gate A20 Option Typematic Rate Setting *Typematic Rate (chars/Sec) *typematic Delay (Msec) Security Option APIC Mode MPS Version Control For OS OS Select For DRAM>64MB HDD S.M.A.R.T. Capability Report No FDD For Windows
Disabled Enabled Enabled Disabled Enabled Enabled Floppy HDD-0 CDROM Enabled Disabled Enabled On Fast Disabled 6 250 Setup Enabled 1.4 Non-OS2 Disabled Yes
Menu Level >
↑↓→←Move Enter: Select +/-/PU/PD: Value F10: Save ESC: Exit F1:General Help F5: Previous Values F6:Optimized Defaults F7: Standard Defaults
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Anti-Virus Protection Allows you to choose the VIRUS Warning feature for IDE Hard Disk boot sector protection. If this function is enabled and someone attempt to write data into this area, BOIS will show a warnings message on screen and alarm beep. Disabled (default) No Warning message to appear when anything attempts to access the
boot sector or hard disk partition table. Enabled Activates automatically when the system boots up causing a warning message to appear when anything attempts to access the boot sector of hard disk partition table. CPU Internal Cache The default Value is Enabled. Enabled (default) Enable cache Disabled Disable cache Note: The internal cache is in the processor. External Cache Choose Enabled or Disabled. This option enables the Level 2 cache memory CPU L2 Cache ECC Checking Choose Enabled or Disabled. This option enables the Level 2 cache memory ECC (error check correction) Quick Power On Self Test This category speeds up Power On Self Test (POST) after you power on the computer. If this is set to Enabled. BIOS will shorten or skip some check items during POST. Enabled (default) Enable quick POST Disabled Normal POST First/Second/Third/Fourth Boot Device The BIOS attempts to load the operating system from the devices in the sequence selected in these items. The setting are Floppy, LS/ZIP, HDD-0>HDD-1/HDD-3, SCSI, CDROM, LAD and Disabled. Swap Floppy Drive Switches the floppy disk drives between being designated as A and B. Default is Disabled. Boot Up Floppy Seek During POST, BIOS will determine if the floppy disk drive installed is 40 or 80 tracks. 360K type is 40 tracks while 760K, 1.2M and 1.44M are all 80 tracks. Boot Up NumLock Status. The default value is on. On (default) Keypad is numeric keys. Off Keypad is arrow keys. Gate A20 Option Normal The A20 signal is controlled by keyboard controller or chipset hardware. Fast (default) The A20 signal is controlled by port 92 or chipset specific method.
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Typematic Rate Setting Keystrokes repeat at a rate determined by the keyboard controller. When enabled, the typematic rate and typematic delay can selected. Typematic Rate (Chars/Sec) Sets the number of times a second to repeat a keystroke when you hold the key down. The setting are: 6, 8, 10, 12, 15, 20, 24, and 30. Typematic Delay (Msec) Sets the delay time after the key is held down before is begins to repeat the keystroke. The setting are 250, 500, 750, and 1000. Security Option This category allows you to limit access to the system and Setup, or just to Setup. System The system will not boot and access to step sill be denied if the correct password is not entered at the prompt. Setup (default) The system will boot, but access to setup will denied if the correct password is not entered prompt. OS Select For DRAM>64MB Allows OS2® to be used with >64MB or DRAM. Settings are Non-OS/2 (default) and OS2. Set to OS/2 if using more than 64MB and running OS/2. 5.3.2.4 Advanced Chipset Features The Advanced Chipset Features Setup option is used to change the values of the chipset registers. These registers control most of the system options in the computer.
CMOS Setup Utility –Copyright(c) 1984-2004 Award software
Advance Chipset Features
Item Help
>DRAM Timing Settings System BIOS Cacheable Memory Hole At 15M-16M Delay Transaction AGP Trans Mode AGP Aperture
Press Enter Enabled Enabled Disabled Enabled Auto 128MB
Menu Level >
↑↓→←Move Enter: Select +/-/PU/PD: Value F10: Save ESC: Exit F1:General Help F5: Previous Values F6:Optimized Defaults F7: Standard Defaults
DRAM Timings Settings Please refer to section 3-6-1 System BOIS Cacheable Selecting Enabled allows caching of the system BIOS ROM at F0000h-FFFFFh, resulting in better system performance. However, if any program writes to this memory area, a system error may result. The settings are: Enabled and Disabled.
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Video RAM Cacheable Select Enabled allows caching of the video BIOS, resulting in better system performance. However, if any program writes to this memory area, a system error may result. The settings are: Enabled and Disabled. Memory Hole At 15M-16M You can reserve this area of system memory for ISA adapter ROM. When this area is reserved, it cannot be cached. The user information of peripherals that need to use this area of system memory usually discusses their memory requirements. The setting are: Enabled and Disabled. Delay Transaction. The chipset has an embedded 32-bit posted write butter to support delay transactions cycles. Select Enabled to support compliance with PCI specification version 2.1. The setting are: Enables and Disabled. AGP Transfer Mode In this item you can select AGP transfer mode Auto/4X/1X the Default setting is Auto. 1) DRAM Timing Settings
CMOS Setup Utility –Copyright(c) 1984-2004 Award software DRAM Timing Features
Item Help
Auto Configuration SDRAM CAS Latency Time SDRAM Cycle Time SDRAM RAS# to CAS# Delay SDRAM RAS# Precharge time
Standard 2.5 7 3 3
Menu Level >
↑↓→←Move Enter: Select +/-/PU/PD: Value F10: Save ESC: Exit F1:General Help F5: Previous Values F6:Optimized Defaults F7: Standard Defaults
SSRAM CAS Latency Time When synchronous DRAM is installed, the number of clock cycles of CAS latency depends on the DRAM timing. The settings are: 2T and 2.5T Note: Change these setting only if you are familiar with the chipset. SDRAM RAS# to CAS# Delay This field let’s you insert a timing delay between the CAS and RAS strobe signals, used when DRAM is written to, read from, or refreshed. Fast gives faster performance: and Slow gives more stable performance. This field applies only when synchronous DRAM is installed in the system. The setting are : 2T, 3T, and 4T. SDRAM RAS# Precharge Time If an insufficient number of cycles is allowed for the RAS to accumulate its charge before DRAM refresh, the refresh may be incomplete and the DRAM may fail to retain data. Fast gives faster performance: and show gives more stable performance. This field applies only when synchronous DRAM is installed in the system. The setting are: 2T, 3T, and 4T.
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5.3.2.5 Integrated Peripherals CMOS Setup Utility – Copyright(C) 1984-2003 Award Software
Integrated Peripherals
Item Help > Onboard IDE Function > Onboard Device Function > Onboard Super IO Function Init Display First Power On Function KB Power On Password Hot Key Power On Power Loss Function
Press Enter Press Enter Press Enter PCI Slot Button Only Enter Ctrl-F1 Always Off
Menu Level >
(((( Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults
Onboard IDE Function Please refer to section 1) Onboard Device Function Please refer to section 2)
Onboard Super IO Function Please refer to section 3)
Init Display First
This item allows you to decide to activate whether PCI Slot or AGP VGA first. The settings are : PCI Slot, AGP Slot
1) Onboard IDE Function
CMOS Setup Utility – Copyright(C) 1984-2003 Award Software
Standard IDE Features
Item Help OnChip Primary PCI IDE OnChip Secondary PCI IDE IDE Primary Master PIO IDE Primary Slave PIO IDE Secondary Master PIO IDE Secondary Slave PIO IDE Primary Master UDMA IDE Primary Slave UDMA IDE Secondary Master UDMA IDE Secondary Slave UDMA IDE DMA Transfer Access IDE 32-bit Transfer Mode IDE HDD Block Mode
Enabled Enabled Auto Auto Auto Auto Auto Auto Auto Auto Enabled Enabled Enabled
Menu Level >
↑↓ (( Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults
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On Chip IDE Primary/Secondary The integrated peripheral controller contains an IDE interface with support for two IDE channels.
Select Enabled to activate each channel separately. The settings are Enabled and Disabled. IDE Primary/Secondary Master/Slave PIO
The four IDE PIO (Programmed Input/Output) fields let you set a PIO mode (0-4) for each of the four IDE devices that the onboard IDE interface supports. Modes 0 through 4 provide successively increased performance. In Auto mode, the system automatically determines the best mode for each device. The settings are: Auto, Mode 0, Mode 1, Mode 2, Mode 3, Mode 4.
IDE Primary/Secondary Master/Slave UDMA Ultra DMA/33 implementation is possible only if your IDE hard drive supports it and the operating
environment includes a DMA driver (Windows 95 OSR2 or a third-party IDE bus master driver).If both your hard drive and your system software support Ultra DMA/33 and Ultra DMA/66, select Auto to enable BIOS support. The settings are: Auto, Disabled.
IDE HDD Block Mode Block mode is also called block transfer, multiple commands, or multiple sector read/write. If your
IDE hard drive supports block mode (most new drives do), select Enabled for automatic detection of the optimal number of block read/writes per sector the drive can support. The settings are: Enabled, Disabled.
2) Onboard Device Function
CMOS Setup Utility – Copyright(C) 1984-2003 Award Software
Onboard Device Features
Item Help VIA LAN Function
VIA LAN BootROM
USB Controller
USB 2.0 Controller
USB Keyboard legacy Support
AC97 Audio
Game Port Address
Midi Port Address
Midi Port IRQ
Disabled Enabled Enabled Enabled Disabled 201 10
Menu Level >
↑((( Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard
Defaults
AC97 Audio This item is setting on board AC97 Audio enabled/disabled. The settings are: Enabled, Disabled, Auto.
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USB Controller Select Enabled if your system contains a Universal Serial Bus (USB) controller and you have a USB peripherals. The settings are: Enabled, Disabled.
USB Keyboard Legacy Support Select Enabled if your system contains a Universal Serial Bus (USB) controller and you have a USB keyboard. The settings are: Enabled, Disabled.
3) Onboard Super IO Function
CMOS Setup Utility – Copyright(C) 1984-2003 Award Software
Onboard super Features
Item Help Onboard FDD Controller Onboard Serial Port 1 Onboard Serial Port 2 UART2 Mode Select RxD, TxD Active IR Transnission Delay IR Duplex Mode IR Pain Onboard Parallel Port Parallel Mode ECP Mode Select ECP Mode Use DMA
Enabled 3F8/IRQ4 2F8/IRQ3 Normal Hi, Lo Enabled Half IRRX/IRTX 378/IRQ7 SPP EPP 1.7 3
Menu Level >
↑((( Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults
Onboard FDD Controller Select Enabled if your system has a floppy disk controller (FDD) installed on the system board and you wish to use it. If you install add-on FDC or the system has no floppy drive, select Disabled in this field. The settings are: Enabled and Disabled.
Onboard Serial Port 1/Port 2 Select an address and corresponding interrupt for the first and the second serial ports. The settings are: 3F8/IRQ4, 2E8/IRQ3, 3E8/IRQ4, 2F8/IRQ3, Disabled, Auto.
UART Mode Select This item allows you to determine which Infrared(IR) function of the onboard I/O chip, this functions uses. Onboard Parallel Port There is a built-in parallel port on the on-board Super I/O chipset that Provides Standard, ECP, and EPP features. It has the following option: Disabled (3BCH/IRQ7)/ Line Printer port 0 (278H/IRQ5)/ Line Printer port 2 (378H/IRQ7) Line Printer port 1
Parallel Port Mode SPP : Standard Parallel Port EPP : Enhanced Parallel Port ECP : Extended Capability Port
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SPP/EPP/ECP/ECP+EPP
To operate the onboard parallel port as Standard Parallel Port only, choose “SPP.” To operate the onboard parallel port in the EPP modes simultaneously, choose “EPP.” By choosing “ECP,” the onboard parallel port will operate in ECP mode only. Choosing “ECP+EPP” will allow the onboard parallel port to support both the ECP and EPP modes simultaneously. The ECP mode has to use the DMA channel, so choose the onboard parallel port with the ECP feature. After selecting it, the following message will appear: “ECP Mode Use DMA” at this time, the user can choose between DMA channels 3 to 1. The onboard parallel port is EPP Spec. compliant, so after the user chooses the onboard parallel port with the EPP function, the following message will be displayed on the screen: “EPP Mode Select.” At this time either EPP 1.7 spec. or EPP 1.9 spec. can be chosen.
5.3.2.6 Power Management Setup The Power Management Setup allows you to configure your system to most effectively save energy saving while operating in a manner consistent with your own style of computer use.
CMOS Setup Utility – Copyright(C) 1984-2003 Award Software
Standard CMOS Features
Item Help ACPI Function Power Management Video off Method Video Off In Suspend Suspend Type MODEM Use IRQ Suspend Mode HDD Power Down Soft-off by PWR-BTTN Wake-Up by PCI card Power On by Ring Resume by Alarm X Date (of Month) X Time (hh:mm:ss) CPU Thermal Management Timer > PM Timer Reload Events
Disabled User Define V/H SYNC+Blank Yes Stop Grant 3 Disabled Disabled Instant-off Disabled Disabled Disabled 0 0: 0:0 32 Min Press Enter
Menu Level >
↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults
ACPI Function This item allows you to Enabled/Disabled the Advanced Configuration and Power Management (ACPI). The settings are Enabled and Disabled.
Video Off in Suspend This determines the manner in which the monitor is blanked. The choice are Yes → Video will off, and No→ Video always On. Video Off Method This determines the manner in which the monitor is blanked.
DPMS (default) Initial display power management signaling. Blank Screen This option only writes blanks to the video buffer. V/H SYNC+Blank This selection will cause the system to turn off the vertical and horizontal
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synchronization ports and write blanks to the video buffer. Modem Use IRQ This determines the IRQ in which the MODEM can use. The settings are: 3, 4, 5, 7, 9, 10, 11, NA. Power Button Function Pressing the power button for more than 4 seconds forces the system to enter the Soft- Off state. The settings are: Delay 4 Sec, Instant-Off. Wake-Up by PCI card /Power On by Ring During Disabled, the system will ignore any incoming call from the PCI card/modem. During Enabled, the system will boot up if there’s an incoming call from the PCI card/ modem.
Wake-Up on RTC Alarm This function is for setting date and time for your computer to boot up. During Disabled, you cannot use this function. During Enabled, choose the Date and Time Alarm: Date(of month) Alarm You can choose which month the system will boot up. Set to 0, to boot every day. Time(hh:mm:ss) Alarm You can choose what hour, minute and second the system will boot up. Note: If you have change the setting, you must let the system boot up until it goes To the operating system, before this function will work
1) PM Timer Reload Events
CMOS Setup Utility – Copyright(C) 1984-2003 Award Software
PM Timer Reload Events
Item Help Primary IDE 0 Primary IDE 1 Secondary IDE 0 Secondary IDE 1 FDD, COM, LPT Port PCI PIRQ [A-D] #
Disabled Disabled Disabled Disabled Disabled Disabled
Menu Level >
↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults
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5.3.2.7 PnP/PCI Configuration Setup This section describes configuring the PCI bus system. PCI, or Personal Computer Interconnect, is a system which allows I/O devices to operate at speeds nearing the speed the CPU itself uses when communicating with its own special components. This section covers some very technical items and it is strongly recommended that only experienced users should make any changes to the default settings.
CMOS Setup Utility – Copyright(C) 1984-2003 Award Software
9PnP/PCI Configuration Setup
Item Help Reset Configuration Data Resources Controlled By x IRQ Resources PCI/VGA Palette Snoop Assign IRQ For VGA
Disabled Manual Press Enter Disabled Enabled
Menu Level >
↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults
Reset Configuration Data Normally, you leave this field Disabled. Select Enabled to reset Extended System Configuration Data (ESCD) when you exit Setup if you have installed a new add-on and the system reconfiguration has caused such a serious conflict that the operating system can not boot. The settings are: Enabled and Disabled.
Resource Controlled By The Award Plug and Play BIOS has the capacity to automatically configure all of the boot and Plug and Play compatible devices. However, this capability means absolutely nothing unless you are using a Plug and Play operating system such as Windows(95/98. If you set this field to “manual” choose specific resources by going into each of the sub menu that follows this field (a sub menu is preceded by a “>”).The settings are Auto(ESCD), Manual.
IRQ Resources When resources are controlled manually, assign each system interrupt a type, depending on the type of device using the interrupt. PCI/VGA Palette Snoop Leave this field at Disabled. The setting are Enabled, Disabled.
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1) IRQ Resources
CMOS Setup Utility – Copyright(C) 1984-2003 Award Software IRQ Resources
Item Help IRQ-3 assigned to
IRQ-4 assigned to IRQ-5 assigned to IRQ-7 assigned to IRQ-9 assigned to IRQ-10 assigned to IRQ-11 assigned to IRQ-12 assigned to IRQ-14 assigned to IRQ-15 assigned to
PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device
Menu Level >
↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults
5.3.2.8 PC Health Status This section shows the Status of you CPU, Fan, Warning for overall system status. This is only available if there is Hardware Monitor onboard.
CMOS Setup Utility – Copyright(C) 1984-2003 Award Software Standard CMOS Features
Item Help Shutdown Temperature
CPU Warning Temperature Show PC Health in Post Current System Temperature Current CPU Temperature Current CPUFAN Speed Current SYSFAN Speed Current SYSFAN2 Speed Vcore Vcc1.5 Vcc3.3 + 5V +12V -12V - 5V VBAT(V) 5VSB(V)
Disabled Disabled Enabled 25°C 38°C 5000 rpm 5000 rpm 5000 rpm 1.71V 1.51V 2.51V 4.98V 12.22V -12.36V -4.99V 3.21V 5.02V
Menu Level >
↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults
Show PC Health in Post During Enabled, it displays information list below. The choice is either Enabled or Disabled. Current CPU Temperature/Current System Temp/Current Fan1, Fan2, Speed/Vcore /Vdd/ 3.3V/+5V/+12V/-12V/VBAT(V)/5VSB(V) This will show the CPU/Fan/System voltage chart and Fan Speed. Shutdown Temperature This item can let users setting the Shutdown temperature, when CPU temperature over this setting the system will auto shutdown to protect CPU
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5.3.2.9 Miscellaneous Control
This section is for setting CPU Frequency/Voltage Control.
CMOS Setup Utility – Copyright(C) 1984-2003 Award Software Miscellaneous Control
Item Help
CPU Clock Ratio Auto Detect PCI Clock Spread Spectrum ** Current Host Clock is 100/33MHz ** HOST/PCI Clock at Next Boot is ** Current DRAM Clock is 133MHz ** DRAM Clock at Next Boot is PCI Clock Ratio VDIMM Select Flash Part Write Protect
8 X Enabled Disabled BY SPD 1.5V 2.6V Enabled
Menu Level >
↑↓→←Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults
Auto Detect PCI Clock This item allows you to enable/disable auto detect PCI Clock.The settings are: Enabled, Disabled. Spread Spectrum This item allows you to set the CPU Host/PCI clock and Spread Spectrum. The settings are: Enabled, Disabled. Host/PCI Clock at Next Boot This item allows you to select CPU frequency step by step increasing. The choice are: 400MHz CPU----100MHz~350MHz, 533MHz CPU---133MHz~350MHz, 800MHz CPU---200MHz~350MHz DRAM Clock at Next Boot is This item allows you select the DRAM Clock for DDR266/DDR333/DDR400. The setting are DDR266 for P4/400MHz CPU, DDR266/DDR333 for P4/533MHz CPU, DDR266/DDR333 /DDR400 for P4/800MHz CPU Flash Part Write Protect This item allows you protect your BIOS chip from Virus destroy data. When Flash BIOS you have Disabled this item.
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5.3.2.10 Load Standard/Optimized Defaults
Load Standard Defaults When you press <Enter> on this item, you get confirmation dialog box with a message similar to: Load Standard Defaults (Y/N)? N Pressing <Y> loads the BIOS default values for the most stable, minimal-performance system operations.
Load Optimized Defaults When you press <Enter> on this item, you get a confirmation dialog box with a message similar to: Load Optimized Defaults (Y/N)? N Pressing <Y> loads the default values that are factory settings for optimal performance system operations. 5.3.2.11 Set Supervisor/User Password You can set either supervisor or user password, or both of them. The differences are:
Supervisor password: Can enter and change the options of the setup menus. User password: Can only enter but do not have the right to change the options of the setup menus. When you select this function, the following message will appear at the center of the screen to assist you in creating a password. ENTER PASSWORD: Type the password, up to eight characters in length, and press <Enter>. The password typed now will clear any previously entered password from CMOS memory. You will be asked to confirm the password. Type the password again and press <Enter>. You may also press <Esc> to abort the selection and not enter a password. To disable a password, just press <Enter> when you are prompted to enter the password. A message will confirm that the password will be disabled. Once the password is disabled, the system will boot and you can enter Setup freely. PASSWORD DISABLED. When a password has been enabled, you will be prompted to enter it every time you try to enter Setup. This prevents an unauthorized person from changing any part of your system configuration. Additionally, when a password is enabled, you can also require the BIOS to request a password every time your system is rebooted. This would prevent unauthorized use of your computer. you determine when the password is required within the BIOS Features Setup Menu and its Security option. If the Security option is set to “System,” the password will be required both at boot and at entry to Setup. If set to “Setup,” prompting only occurs when trying to enter Setup.
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5.4 Cables
5.4.1 Cable Routing Diagram
Fig. 5.7 Cable Routing Diagram
COM1
COM2
Sound
(On-Board)
Multi-Serial
Card
Main B/D
AMP
B/D
15
”LCD
15.1
”T/S
J7
(LCD)
J8
(T/S OUT)
J14
J13
A/D B/D
J2
D-SUB
(37Pin)
7
COM3
COM4
COM5
COM6
Card
Reader
Flicker
Receipt
Printer
VGA Card
Flicker
EDU
EPP
Flicker
COM7
COM8
VFD
25
4Pin
3Pin
VGA IN
D-SUB 15Pin
T/S IN
D-SUB 9Pin
OSD
Inverter
CN12
MAIN
CN1
PNC
CN2
P/S S/W
CN3
P/S CTRL
TPNC-III B/D
Main
P/S
EDU
Position
Sensor
Door
Sensor
13
33
37
20
35
19
17
36
28
34
16
49
50
51
52
27
31
Cable Routing 1 : Signal & Data
H D D
C D I R O M
F D D
IDE1
IDE2
FDD
Main Control Unit
Front Panel
11
1
232
Watch
Dog
42
26
29
8
COM1
COM2
Sound
(On-Board)
Multi-Serial
Card
Main B/D
AMP
B/D
15
”LCD
15.1
”T/S
J7
(LCD)
J8
(T/S OUT)
J14
J13
A/D B/D
J2
D-SUB
(37Pin)
7
COM3
COM4
COM5
COM6
Card
Reader
Flicker
Receipt
Printer
VGA Card
Flicker
EDU
EPP
Flicker
COM7
COM8
VFD
25
4Pin
3Pin
VGA IN
D-SUB 15Pin
T/S IN
D-SUB 9Pin
OSD
Inverter
CN12
MAIN
CN1
PNC
CN2
P/S S/W
CN3
P/S CTRL
TPNC-III B/D
Main
P/S
EDU
Position
Sensor
Door
Sensor
13
33
37
20
35
19
17
36
28
34
16
49
50
51
52
27
31
Cable Routing 1 : Signal & Data
H D D
C D I R O M
F D D
IDE1
IDE2
FDD
Main Control Unit
Front Panel
11
1
232
Watch
Dog
42
26
29
8
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A. Option : Main Board-852GM
A.1 Specifications
CPU: Intel Pentium-4/Celeron/Celeron-D , FSB : 400MHz
BIOS: Award 4MB Firmware-Hub Flash Memory
Chipset: Intel 852GM and ICH-4
System memory: Two DDR 266 SDRAM sockets support up to 2GB
IDE interface: Support up to two enhanced IDE devices
FDD interface: Support up to two FDDs
Serial ports: Two Serial ports (8xRS232)
Parallel port: One parallel port, supports SPP/EPP/ECP Modes
Keyboard/Mouse connector: PS/2 type keyboard and mouse
Watchdog timer: software programmable
USB 2.0: Support up to 6 ports
Video output: Support Dual Independent display (CRT + DVI only
Ethernet: Single 10/100Mbps Realtek RTL8100C
Audio: AC’97 ALC65
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A.2 Block Diagram
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A.3 Jumper setting
Table of Jumpers
LABEL FUNCTION J_CMOS1 CMOS state setting
J_COM_F1 J_COM_F2
Set the function of pin9 as signal or voltage atCOM1 and COM2
J_COM_V1 J_COM_V2
Set the voltage level of pin9 at COM1 and COM2
J_COM_F3 J_COM_F4
Set the function of pin34 and pin39 as signal orvoltage at JCOM345678
J_COM_V3 J_COM_V4
Set the voltage level of pin34 and pin39 at JCOM345678
A.3.1 Clear CMOS Setup
To clear the CMOS Setup (for example if you have forgotten the password, you should clear the CMOS and then re-set the password), you should close the CLR_CMOS1 (2-3) for about 3 seconds, then open it once more. This will set back to normal operation mode.
• J_CMOS1 : Clear CMOS Setup JP3 DESCRIPTION 1-2
(default)*Keep CMOS Setup (Normal Operation)
Short 2-3 Clear CMOS Setup
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A.3.2 The Function Pin Setting Of UART(COM1~COM4)
In order to set the valid function of UART(COM1~COM4), you should install these jumpers to correct location. The connector JCOM345678 combines the pins from COM3 to COM8.
• J_COM_F1 and J_COM_F2: Set the function of pin9 as signal or voltage at COM1 and COM2
J_COM_F1 and J_COM_F2 1 - 2 pin9 of COM1 and COM2 as voltage 2 - 3 pin9 of COM1 and COM2 as signal “RING”
• J_COM_F3 and J_COM_F4: Set the function of pin34 and pin39 as signal or voltage at JCOM345678
J_COM_F3 and J_COM_F4 1 - 2 pin34 and pin39 of JCOM345678 as voltage 2 - 3 pin34 and pin39 of JCOM345678 as signal “RING”
• J_COM_V1 and J_COM_V2: Set the voltage level of pin9 at COM1 and COM2
J_COM_V1 and J_COM_V2 1 - 2 +5V 2 - 3 +12V
• J_COM_V3 and J_COM_V4: Set the voltage level of pin34 and pin39 at COM345678
J_COM_V3 and J_COM_V4 1 - 2 +5V 2 - 3 +12V
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A.4 Connection
This chapter describes how to connect peripherals, switches and indicators to the MB-852GM-SEL board.
Table of Connectors LABEL FUNCTION
KB_MS1 PS/2 MOUSE & KEYBOARD Connector VGA1 VGA 15-pin Female Connector LPT1 Parallel Port Connector
DVI_C1 Digital Visual Interface Connector USB_C01 2 USB Port Connectors
LAN_USB23 LAN and 2 USB Port Connectors AUDIO_CV1 Audio Vertical Connector PIDE1,SIDE1 Primary and Secondary IDE Connectors
FDD1 FDC Connector COM1 COM2 Internal Serial Port DB-9 Connectors
COM345678 Internal Serial Port 60 pin Connectors USB45 Internal 2 Port USB Connectors
IR1 IrDA Infrared Interface Connector CPU_FAN1 SYS_FAN1 3 PIN 12V Fan Connectors
S_ATA1 S_ATA2 Serial ATA Connectors
DIO1 Digital I/O Connector F_PANEL1 PWR & RST Buttons and Indicators
CD_IN1 Internal CD Audio Input LINE_OUT1 Internal Audio Output CPU12V1 ATX-12V CPU Power Source
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A.4.1 Keyboard & PS/2 Mouse Connector
Two 6-pin mini DIN connectors (KB/MS1) is located on the mounting bracket for easy connection to a
keyboard or a PS/2 mouse.
• KB_MS1(Purple): 6-pin Mini-DIN Keyboard Connector
PIN NO. DESCRIPTION 1 Keyboard Data 2 NC 3 GND 4 VCC 5 Keyboard Clock 6 NC
• KB_MS1(Green): 6-pin Mini-DIN Mouse Connector PIN NO. DESCRIPTION
1 Mouse Data 2 NC 3 GND 4 VCC 5 Mouse Clock 6 NC
1
35
2
46
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A.4.2 VGA Connector
The product has a built-in 15-pin VGA connector directly connects to your CRT monitor.
• VGA1 : 15-pin Female Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 RED 2 GREEN 3 BLUE 4 NC 5 GND 6 GND 7 GND 8 GND 9 VCC 10 GND 11 NC 12 DDCDAT 13 HSYNC 14 VSYNC 15 DDCCLK
A.4.3 Parallel Port
This port is usually connected to a printer. The product includes an on-board parallel port, accessed through a 25-pin connector.
• LPT1 : Parallel Port Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 STROBE# 14 AUTO FORM FEED # 2 DATA0 15 ERROR# 3 DATA1 16 INITIALIZE# 4 DATA2 17 PRINTER SELECT LN# 5 DATA3 18 GND 6 DATA4 19 GND 7 DATA5 20 GND 8 DATA6 21 GND 9 DATA7 22 GND
10 ACKNOWLEDGE# 23 GND 11 BUSY 24 GND 12 PAPER EMPTY 25 GND 13 PRINTER SELECT
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A.4.4 RJ45 LAN plus USB Connector
The product provide 4 external Universal Serial Bus(USB) port connectors for USB peripherals. It is also equipped with one built-in 10/100Mbps Ethernet controllers. You can connect it to your LAN through RJ45 LAN connectors.
• USB_C01: USB Connector USB_C01
PIN NO. DESCRIPTION1 VCC 2 DATA- 3 DATA+ 4 GROUND
• LAN_USB23: RJ45 LAN and USB Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 TX+ 5 N/C
2 TX- 6 RX-
3. RX+ 7 N/C
4. N/C 8 N/C
USB PIN NO. DESCRIPTION
1 VCC 2 DATA- 3 DATA+ 4 GROUND
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A.4.5 Audio Input and Output Connector
The product is equipped with high quality AC97 compatible codec to provide a complete integrated audio solution for system.
AUDIO_CV1 PIN NO. DESCRIPTION
Line-in CD/DVD or other audio source input port
Line-out Connect this port to headphone or speaker
Microphone Connect this port to microphone
Line In
Line Out
Microphone
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A.4.6 IDE Disk Drive Connector
You can attach the IDE(Integrated Device Electronics) hard disk drives on one channels. The connectors support Ultra-DMA100 IDE devices
.
• PIDE1,SIDE1: IDE Interface Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 RESET# 2 GND
3 DATA 7 4 DATA 8
5 DATA 6 6 DATA 9
7 DATA 5 8 DATA 10
9 DATA 4 10 DATA 11
11 DATA 3 12 DATA 12
13 DATA 2 14 DATA 13
15 DATA 1 16 DATA 14
17 DATA 0 18 DATA 15
19 GND 20 N/C
21 IDE DRQ 22 GND
23 IOW# 24 GND
25 IOR# 26 GND
27 IDE CHRDY 28 BALE – DEFAULT
29 IDE DACK 30 GND
31 INTERRUPT 32 N/C
33 SA1 34 PDIAG#
35 SA0 36 SA2
37 HDC CS0# 38 HDC CS1#
39 HDD ACTIVE# 40 GND
39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ■ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
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A.4.7 Floppy Disk Drive Connector
The product board is equipped with a 34-pin daisy-chain drive connector cable.
• FDD1: FDC Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 GND 2 REDUCE WRITE
3 GND 4 N/C
5 N/C 6 N/C
7 GND 8 INDEX#
9 GND 10 MOTOR ENABLE A#
11 GND 12 DRIVE SELECT B#
13 GND 14 DRIVE SELECT A#
15 GND 16 MOTOR ENABLE B#
17 GND 18 DIRECTION#
19 GND 20 STEP#
21 GND 22 WRITE DATA#
23 GND 24 WRITE GATE#
25 GND 26 TRACK 0#
27 GND 28 WRITE PROTECT#
29 GND 30 READ DATA#
31 GND 32 SIDE 1 SELECT#
33 GND 34 DISK CHANGE#
33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ■ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
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A.4.8 Internal Serial Port Connector
The product offers eight internal high speeds UART, accessed through the 10-pin cable connector or 60-pin cable connector.
• COM1,COM2: Internal Serial Port Connector PIN NO. DESCRIPTION
1 DATA CARRIER DETECT (DCD1)
2 RECEIVE DATA (RXD1)
3 TRANSMIT DATA (TXD1)
4 DATA TERMINAL READY (DTR1)
5 GND (GND1)
6 DATA SET READY (DSR1)
7 REQUEST TO SEND (RTS1)
8 CLEAR TO SEND (CTS1)
9 RING INDICATOR (RI1)
10 NC
5 4 3 2 1
● ● ● ● ■ ● ● ● ● ● 10 9 8 7 6
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• COM345678: Internal Serial Port Connector, it should use specific cable to access COM3~COM8
Group PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 DCD3 31 DSR3
2 RXD3 32 RTS3
3 TXD3 33 CTS3
4 DTR3 34 RI3 COM3
5 GND3 35 NC
6 DCD4 36 DSR4
7 RXD4 37 RTS4
8 TXD4 38 CTS4
9 DTR4 39 RI4 COM4
10 GND4 40 NC
11 DCD5 41 DSR5
12 RXD5 42 RTS5
13 TXD5 43 CTS5
14 DTR5 44 RI5 COM5
15 GND5 45 NC
16 DCD6 46 DSR6
17 RXD6 47 RTS6
18 TXD6 48 CTS6
19 DTR6 49 RI6 COM6
20 GND6 50 NC
21 DCD7 51 DSR7
22 RXD7 52 RTS7
23 TXD7 53 CTS7
24 DTR7 54 RI7 COM7
25 GND7 55 NC
26 DCD8 56 DSR8
27 RXD8 57 RTS8
28 TXD8 58 CTS8
29 DTR8 59 RI8 COM8
30 GND8 60 NC
5050 Win XP 5.Control Electronics
5-51
A.4.9 Internal USB Connector
The product provide 6 built-in USB ports for the future new I/O bus expansion.
•USB45: Internal USB Connector USB45
PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 VCC 2 GND
3 DATA- 4 DATA+
5 DATA+ 6 DATA-
7 GND 8 VCC
7 5 3 1 ● ● ● ■ ● ● ● ● 8 6 4 2
A.4.10 IrDA Infrared Interface Port
The product has a built-in IrDA port which supports Serial Infrared (SIR) or Amplitude Shift Keyed IR (ASKIR) interface. If you want to use the IrDA port, you have to configure SIR or ASKIR model in the BIOS under Peripheral Setup COM2. Then the normal RS-232 COM 2 will be disabled.
• IR1: IrDA connector PIN NO. DESCRIPTION
1 VCC
2 NC
3 IR-RX
4 GND
5 IR-TX
5 4 3 2 1 ● ● ● ● ■
5050 Win XP 5.Control Electronics
5-52
A.4.11 Fan Connectors
The product provides CPU & System cooling fan connector, This connectors can supply 12V/500mA to the cooling fan. All connectors have the same pin assignments and provide a "rotation" pin to get rotation signals from fans and notice the system. So the system BIOS can recognize the fan speed. Please note that only specified fan can issue the rotation signals.
• CPU_FAN1 : CPU Fan Connector
PIN NO. DESCRIPTION
1 Ground
2 +12V
3 Rotation Signal
123 • SYS_FAN1: System Fan Connector
PIN NO. DESCRIPTION
1 Ground
2 +12V
3 Rotation Signal
123
5050 Win XP 5.Control Electronics
5-53
A.4.12 Serial ATA Connectors
The product provide 2 Serial ATA ports to connect with Serial ATA devices.
• S_ATA1 and S_ATA2: Serial ATA Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 GND 5 RX-
2 TX+ 6 RX+
3 TX- 7 GND
4 GND 8 N/C
17
A.4.113 PWR & RST Buttons and Indicators
There are several PWR & RST buttons and indicators for monitoring and controlling your CPU board.
The product provides you with digital input / output. These pins can be programmed by user.
• DIO1 : Digital Input / Output Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 Ground 2 VCC
3 Output 3 4 Output 2 5 Output 1 6 Output 0 7 Input 3 8 Input 2 9 Input 1 10 Input 0
5050 Win XP 5.Control Electronics
5-54
• F_PANEL1 : External Switches and Indicators panel PIN DESCRIPTION PIN DESCRIPTION
1 +5V 2 +5V
3 N/C 4 N/C Power LED
5 GROUND 6 N/C
7 +5V 8 Speaker
Speaker
PWRBTN 9 PWRBTN 10 N/C
11 +5V 12 Reset- HDDLED
13 HDLED- 14 GND
RESET
13 11 9 7 5 3 1● ● ● ● ● ● ■● ● ● ● ● ● ●14 12 10 8 6 4 2
5050 Win XP 5.Control Electronics
5-55
A.4.14 Internal Audio Source Connectors
The internal
• CD_IN1 PIN NO. DESCRIPTION
1 CD-In L
2 Ground
3 Ground
4 CD-In R
• LINE_OUT1 PIN NO. DESCRIPTION
1 Line-Out L
2 Ground
3 Ground
4 Line-Out R
5050 Win XP 5.Control Electronics
5-56
A.4.15 ATX Power Source Connectors These connectors are for an ATX power supply plugs. The power supply plugs are designed to fit these connectors in only one orientation. Find the proper orientation and push down firmly until the connectors completely fit.
•CPU12V1 : CPU POWER Connector
CPU12V1 (CPU) PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 GND 2 GND
3 +12V 4 +12V
1
2
3
4
•ATX20 : 20Pin ATX Power Supply Connector
ATX20 (Main Board) PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 +3.3Vdc 11 +3.3Vdc 2 +3.3Vdc 12 -12Vdc 3 GND 13 GND 4 +5Vdc 14 PS-ON 5 GND 15 GND 6 +5Vdc 16 GND 7 GND 17 GND 8 PWR-OK 18 -5Vdc 9 +5VSby 19 +5Vdc
10 +12Vdc 20 +5Vdc
5050 Win XP 5.Control Electronics
5-57
A.4. 16 Board Layout: Dimension
5050 Win XP 6.Cash Dispenser Unit
6-1
Chapter 6. Cash Dispenser Unit
5050 Win XP 6.Cash Dispenser Unit
6-2
6. Cash Dispenser Unit
6.1 Appearance/Functional Diagram 6.1.1 CDU The following figures show the three sectional diagrams of the CDU. CDU is 623.00mm high and 303.00 mm wide.
Plane Diagram
Front View Side View (Right)
5050 Win XP 6.Cash Dispenser Unit
6-3
6.1.2 Cassette
The following figures show three sectional diagrams of the cassette. Cassette is 137.50mm high, 217.00mm wide and 342mm long.
우측면도정면도
평면도
217.00 342.00
137.50
Front View Side View (Right)
Plane Diagram
5050 Win XP 6.Cash Dispenser Unit
6-4
6.1.3 Actuator Diagram
Six actuators are used. The following figure shows their location.
5050 Win XP 6.Cash Dispenser Unit
6-5
6.1.4 Sensor Diagram
The following figure shows the location of 29 sensors in this system.
Note) A = Sensor far from the board.
B = Sensor close to the board.
A BB/D
정면도
Front View
Front View
5050 Win XP 6.Cash Dispenser Unit
6-6
6.2 Unit Block Diagram
CPU(80C186EB) PLD1 U25
XC9572(100 PIN)
SENSOR
EEPROM
CLUTCH1
2매 검지 A,B
DIP S/W1, 2
373
EPROM(27C256)
FLASH ROM(39SF010)
273 7 SEGMENT
CS
AD BUS
A BUS
FLASH ROM(39SF010)
SOLENOID1, 2
DC 반송 MOTOR
EPROM(27C256)
PLL DRIVER(TC9242F)
PWM DRIVER(SG3524)
OCK IAGRAMOSC 16MHz
RESET DS1232
/RST
내부 2분주 8MHz사용
RST
273 7 SEGMENT
/RST
/WR_GCS1
373
SRAM(62256)
SRAM(62256)
S_MCS
PLD2 U22 XC95108(100 PIN)
FM_WE
7분주2.28MHZ
CM1_ON
AD[0..7]
AD[0..15]
PWM_CLK
FM B/D SELECT
RST
2 sheets detection, A.B
7 ramification 2.29 MHZ
2 Ramification internally
Uses 8MHz
DC Return path Motor
5050 Win XP 6.Cash Dispenser Unit
6-7
6.3 Module and Sensor Replacement
6.3.1 Sensor Replacement Turn the power off and remove the CDU cover as shown in the figure to replace sensors and modules. The CDU contains a total of 28 sensors including 20 returning path sensors, 1 gate operation detection sensor, 3 cassette position detection sensors, 3 remaining note detection sensors and 1 encoder sensor.
5050 Win XP 6.Cash Dispenser Unit
6-8
1) Returning Path Sensor
(1) CS1D(A,B)
① Remove the sensor bracket M4 screws (2 places each) as shown in the figure below.
② Remove the connector and the cable tie to remove the sensor bracket. Be careful not to break the
connector pin when removing.
③ Remove the sensor bracket.
④ From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the sensor
which will be replaced.
⑤ Replace the sensor.
⑥ Assemble the unit in the reverse order - ④~①.
P/N : 44654302
5050 Win XP 6.Cash Dispenser Unit
6-9
(2) CS1T(A,B) ① Remove the sensor bracket M4 screws (2 places each) from the sensor bracket.
② Remove the connector and the cable tie to remove the sensor bracket. Be careful not to break the
connector pin when removing.
③ Remove the sensor bracket.
④ From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the sensor which
will be replaced.
⑤ Replace the sensor.
⑥ Assemble the unit in the reverse order - ④~②.
P/N : 44654302
5050 Win XP 6.Cash Dispenser Unit
6-10
(3) CS2D
① Remove the M3 screws (4 places) of the sensor bracket.
② Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the
connector pin when removing.
③ Remove the M3 sensor screw (1 place).
④ Remove the M3 sensor fastening screws from the removed sensor bracket.
⑤ Replace the sensor.
⑥ Assemble the unit in the reverse order - ④~①. Make sure to fasten the spacer and the screw end is
not protruding out to the other side of the bracket.
5050 Win XP 6.Cash Dispenser Unit
6-11
(4) CS2T ① Remove the M3 screws (4 places) of the sensor bracket.
② Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the
connector pin when removing.
③ Remove the sensor bracket.
④ Remove the M3 sensor fastening screws from the removed sensor bracket.
⑤ Replace the sensor.
⑥ Assemble the unit in the reverse order - ④~①.
5050 Win XP 6.Cash Dispenser Unit
6-12
(5) CS4D (A, B) ① Remove the M3 screws (2 places) of the sensor bracket.
② Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the
connector pin when removing.
③ Remove the sensor bracket.
④ Remove the M3 sensor fastening screws to replace from the removed sensor bracket.
⑤ Replace the sensor.
⑥ Assemble the unit in the reverse order - ④~①. Make sure to fasten the spacer and the screw end is
not protruding out to the other side of the bracket.
5050 Win XP 6.Cash Dispenser Unit
6-13
(6) CS4T (A, B) ① Remove the M3 screws (2 places) of the sensor bracket at the left and right sides.
② Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the
connector pin when removing.
③ Remove the sensor bracket.
④ Remove the M3 sensor fastening screws of the sensor to replace from the removed sensor bracket.
Replace the sensor.⑤
Assemble the unit in the reverse order ⑥ - ~ .④ ①
5050 Win XP 6.Cash Dispenser Unit
6-14
(7) CS13D
Remove th① e M3 screws (4 places) of the sensor bracket.
Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the ②
connector pin when removing.
Remove the sensor bracket.③
Remove the M3 sensor fastening screws to replace ④ from the removed sensor bracket.
Replace the sensor.⑤
Assemble the unit in the reverse order ⑥ - ~ . Make sure to fasten the spacer and the screw end is ④ ①
not protruding out to the other side of the bracket.
5050 Win XP 6.Cash Dispenser Unit
6-15
(8) CS13T
Remove the M3 screws (1 place)① of the sensor bracket.
Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the ②
connector pin when removing.
Remove the sensor bracket.③
Remove the M3 sensor fastening screws from the removed sensor bracket.④
Replace the sensor.⑤
Assemble the unit in the reverse order ⑥ - ~ . Make sure to fasten the spacer and the screw end is ④ ①
not protruding out to the other side of the bracket.
5050 Win XP 6.Cash Dispenser Unit
6-16
2) Gate Operation Detection Sensor & Encoder Sensor
(1) CS3
Remove the M3① screw of the CS3 sensor bracket (1 place).
Remove the connector and the cable tie to remove the sensor bracket. Be careful not to break the ②
connector pin when removing.
Press the part of the sensor gently as shown in the figure below to remove the l③ ② ock and the sensor.
To insert the sensor, insert the part first, then press part to lock.④ ① ②
Assemble in the reverse order ⑤ - ~ .③ ①
Note) When reassembling the CS3, pull the solenoid and adjust the detection bracket to the center of the
sensor while the screw is still loose. Then, tighten the screw.
5050 Win XP 6.Cash Dispenser Unit
6-17
(2) CS8 (Encoder sensor) Remove the M3 screw of the CS8 sensor bracket (1 place).①
Remove the connector and the cable toe to remove the sensor bracket. Be careful not to break the ②
connector pin when removing.
Press part of the sensor gently as shown in the figure below to remove the lock and the sensor.③ ②
To insert the sensor, insert the part first, then press part to lock.④ ① ②
Assemble in the reverse order ⑤ - ~ .③ ①
Note) Make sure that the sensor always faces towards the center of the encoder shaft as shown in the
following figure.
5050 Win XP 6.Cash Dispenser Unit
6-18
3) Regular Position Sensor
(1) CS7 Remove the sensor bracket M4 screws (2 places each).①
Remove the connector and the cable tie to remove the sensor bracket. Be② careful not to break the
connector pin when removing.
Remove the sensor bracket.③
Remove the MP3 sensor screws (2 places each) from the removed sensor bracket.④
Replace the sensor.⑤
Assemble the unit in the reverse order ⑥ - ~ .④ ①
Note) Adjust the cassette position when mounting it until a click sound is heard.
5050 Win XP 6.Cash Dispenser Unit
6-19
4) Remaining Note Sensor
(1) CS6 Remove the CS6 sensor from the main B/D to replace it. (See the main B/D replacement section)①
Remove the sensor bracket M3 screws (2 places each).②
Press ③ the snap lock in the rear of the sensor bracket with your hand and, then remove the sensor
Remove the connector. Be careful not to break the connector pin when removing.④
Replace the sensor.⑤
Connect the connector.⑥
To assemble the sensor in the brack⑦ et, lock it from the front side and press the rear side to fix it.
Note) Adjust the sensor by running the variable resistance so that it generates a current below 1.0V if
there is cash available and above 3.0V if no cash is available.
Variable
resistance
5050 Win XP 6.Cash Dispenser Unit
6-20
6.3.2 Module Replacement
1) B/D assembly (1) The board assembly is composed of the main board and the DC converter board as shown
in the following figure. (2) Remove the connector from the board. Be careful not to break the connector pin. (3) Remove the board M3 screws (4 places in the main board, 8 places in the FM board (6
screws, 2 jack posts) and 2 places in the DC board). (4) Replace the board. (5) Assemble in the reverse order - (4) ~ (1).
5050 Win XP 6.Cash Dispenser Unit
6-21
2) Main Motor Assembly
(1) Remove the main motor cover as shown in the following figure. (2) Remove the power cable from the main motor. (3) Unscrew the main motor fixing screws (M5, 4 places). (4) Remove the main motor assembly and replace it. (5) Assemble in the reverse order - (4)~(1).
5050 Win XP 6.Cash Dispenser Unit
6-22
3) Gate Solenoid Assembly
(1) Remove the solenoid power cable. (2) Remove the φ2 E-ring. (3) Unscrew the solenoid bracket screws (M4, 2 places). (4) Unscrew the solenoid fixing screws (M4, 4 places). (5) Assemble in the reverse order - (4)~(1) after replacing a solenoid assembly. Adjust the gate
according to the standard.
5050 Win XP 6.Cash Dispenser Unit
6-23
4) Clutch Assembly
(6) The clutch assembly is composed of three clutches as shown in the figure below.
(2) Remove the M4 screw (1 pace) and E-Ring to remove the clutch as shown in the above figure. Then, remove the M4 screws (3 places) as shown in the figure below.
5050 Win XP 6.Cash Dispenser Unit
6-24
(7) Remove the clutch assembly.
(8) Replace the clutch assembly and assemble in the reverse order - (4)~(1).
Note) When replacing the clutch assembly, adjust the tension pulley so that belt tension is about 100g to the direction and about 200g ~ 300g to the direction when the timing belt is pressed by about 3mm (use the tension gauge).
5050 Win XP 6.Cash Dispenser Unit
6-25
6.4 Adjustment Standard
6.4.1 Gate Adjustment
1) Loosen the solenoid M4 screw (2 places) as much as possible.
2) Adjust the solenoid position so that the gate is at least 1.5mm away from the shaft when you pull the gate as shown in the below right figure.
3) Adjust the solenoid position so that the gate is 1.5mm away from the shaft, when pulling the gate as shown in the right below figure.
GATE를 당겼을 때 GATE를 놓았을 때
1.5 mm
OBLONG
EMBOSSING
M3 STOP SCREW
GATE
GATEADJUSTMENT JIG
SOLENOID BRACKET
SOLENOID ADJUSTMENT BRACKET
GATE
1.5 mm
GATEADJUSTMENT JIG
OBLONG SOLENOID SENSORBRACKET
SHAFT
SHAFT
4) Fix the solenoid M4 screws (2 places).
②
When the gate is pulled When the gate is released
5050 Win XP 6.Cash Dispenser Unit
6-26
6.4.2 Cassette Guide Adjustment for Multiple Denominations
6.4.2.1 The Upper Guide Setting Specification. Assemble the Guide and Spacers suitable to note height to be mounted at the following Table 1 as it will be changed
Table 1. The Upper Guide Setting Specification.
Picture 1. Example of the Upper Guide Setting (Dollar-66mm)
No Note height The number of Spacer
Bolt Spec. Bolt Part Number.
The length of Screw
Note
1 Greater than 74mm Less than 78mm GUIDE SCR M3*5
BLACK 44620105 5mm
2 Greater than 71mm Less than 74mm
GUIDE + SPACER 1
SCR M3*8 BLACK
44621304 8mm
3 Greater than 68mm Less than71mm
GUIDE + SPACER 2
SCR M3*11 BLACK 44620106 11mm
4 Less than 68mm GUIDE + SPACER 3
SCR M3*14 BLACK 44621604 14mm US Dollar
GUIDE
M3 Flat Screw
SPACER
5050 Win XP 6.Cash Dispenser Unit
6-27
6.4.2.2 The Side Guide Setting Specification.
1) Set the Reference Position referring to bill width and other information at the following Table 2
No. Bill Width Reference Position Note
1 Less than 122mm 122
2 Greater than 122mm ~ Less than 127mm 127
3 Greater than 127mm~Less than 132mm 132
4 Greater than 132mm~Less than 137mm 137
5 Greater than 137mm~Less than 142mm 142
6 Greater than 142mm~Less than 147mm 147
7 Greater than 147mm~Less than 152mm 152
8 Greater than 152mm~Less than 157mm 157 US Dollar
9 Greater than 157mm~Less than 162mm 162
10 Greater than 162mm~Less than 167mm 167
Table 2. The Side Guide Setting Position
Picture 2 Picture 3
2) Put the hook parts of Side Guide into the holes of Guide Assembly Position, and then push it toward the pick-up assembly direction until you can see the screw hole. (Picture 4) In case the bill width is greater than 150mm, : At first, put the Side Guide under the Push-Spring and then insert the hook parts into
the holes of Guide Assembly Position – Picture 5)
Reference Position
Assemble at the same position
5050 Win XP 6.Cash Dispenser Unit
6-28
Picture 4 Picture 5
3) Assemble the SCR:PH(+):S/W:F/W(L):M3*6:W/Zn in the M3 Screw Assembly Hole
M3 SCR Assembly HOLE
5050 Win XP 6.Cash Dispenser Unit
6-29
6.5 Oiling Standard
5050 Win XP 6.Cash Dispenser Unit
6-30
No. Location Lubricants Interva
l Remark
1 Tension Pulley Mobil (1) Y1 Lubricate the friction part between the shaft and the
pulley
2 Gate bush Mobil (1) Y1 Lubricate the friction part between the bush and the
gate shaft (2 places)
3 Gear support gear
teeth surface AlbaniaGreaseEP1
Initial Oiling
-
4 Gate spring hook AlbaniaGreaseEP1Initial Oiling
-
5 Gear support spring
hook AlbaniaGreaseEP1
Initial Oiling
-
6 Note separate
assembly gear teeth surface
AlbaniaGreaseEP1Initial Oiling -
* Y1: Once a year. * Warning: Be careful not to contaminate the belt with lubricant.
5050 Win XP 6.Cash Dispenser Unit
6-31
6.6 Cleaning Standard
No. Location Int. Remark
1 CDU
Main Body
CS1(A,B)D,T / CS4(A,B)D,T CS2D,T / CS13D,T CS3 / CS8 CS7 /CS6 Guide entrance
M6 Remove the foreign
objects and dust using a soft brush
2 Note separate
ASS’Y Roller Y1
Remove the foreign objects and dust using a
soft brush
M6: Once every 6 months※
Y1: Once a year
5050 Win XP 6.Cash Dispenser Unit
6-32
6.7 Setting Specifications
6.7.1 Dip S/W Specifications
1) CN7 (Refer to the cable connection diagram) 26 1
S1 Setting Comments
#1, #2, #12 Short Forced EP Download, Test mode
#1, #2 Short Test mode
#1~#26 Open AP mode
2) CN7 Default setting #1~#26 Open
3) FM B/D DIP S/W Specifications (Option)
FM B/D DIP S/W Remark
2 CASSETTE #1, #6, #7 : ON Default 3 CASSETTE #2, #4, #6 : ON Default
(Mounting 2 Cassettes) (Mounting 3 Cassettes)
5050 Win XP 6.Cash Dispenser Unit
6-33
6.8 Cable Connection Diagram
6.8.1 Main B/D
CN1 (40P)
CN10 (26P)CN8 (26P)
CN6 (6P)
CN2 (8P)
CN4(9P)
CN7 (10P)
CN3 (6P)
1
10
1
39
2
6 1
40
8
5
CN12 (5P)
CN9 (6P)
Seq Connector
Name No. of Pins
Use Remark
1 CN1 40 Sensor Unit
2 CN2 8 Motor, Clutch, Solenoid
3 CN3 6 Additional Sensor Unit
4 CN4 9 RS-232C Comm.
5 CN6 6 PLD Download
6 CN7 10 POWER (VCC, +12V, +24V, GND)
7 CN8 26 DIP S/W signal
8 CN9 6 DC/DC Power Unit
9 CN10 26 FM B/D Connection Unit
10 CN12 5 2 Sheet I/F
5050 Win XP 6.Cash Dispenser Unit
6-34
6.9 Interface Specifications
6.9.1 Line connection method RS232C
6.9.2 Data rate
9600BPS 6.9.3 Error detection method
None Parity, Framing Error, Overrun Error, Bcc Check 6.9.4 Character configuration
START BIT DATA 8 BITS PARITY BIT STOP BIT
5050 Win XP 6.Cash Dispenser Unit
6-35
6.9.5 Data Protocol
1) Normal condition
COMMAND ENQ ENQ ACK
GP
CDUM
ACK ACK (starting) Response Stop (Idle)
2) Abnormal condition
COMMAND
GP
CDUM
ACK
Note) 180 SEC: AP sending time out
GP NACK ACK
CDUM Response Response (Idle)
- CDUM can respond only when the request from the GP is received
t = 180 SEC.
5050 Win XP 6.Cash Dispenser Unit
6-36
6.10 How to add 2nd Cassette
6.10.1 Requirement If you want to upgrade 2nd cassette, you may just purchase this Upgrade Kit from
Hyosung. Part Number Part Name
79000901 UPGRADE KIT:MCD2100->2200
6.10.2 Procedure
1) Turn the power off and open the safe door to pull out the Cash Dispenser 2) Slightly unscrew four screws (Fig1) and take off the protective cover.
And then disconnect power cable, communication cable and ground cable. (Fig2)
Fig 1 Fig 2
3) Please mark the position of assembling on the base of housing with pencil
Unscrew 4 screws on the base of housing at both sides as below (Fig 3, 4)
Fig 3 Fig 4
5050 Win XP 6.Cash Dispenser Unit
6-37
4) Take out the CDU (Cash Dispensing Unit) from the base 5) Unscrew the 8 screws and take out the Base Support Bracket and Bottom Support
Bracket (Fig 5, 6)
Fig 5 Fig 6 6) After putting the body module on the feed module (Upgrade Kit, Fig 7) unscrew the screw, loosen the tension pulley and the timing belt (Fig 8)
Fig 7 Upgrade Kit for 2nd Cassette Fig 8 7) After adjusting the assembly of Guide Add Bracket (note that slightly pull out the lower part of it so that there isn’t any space between upper part of it and counter part, it should be paralleled with rectangular hole when screwing it), fasten 8 screws at both sides
Guide Add Bracket Fig9 (a,b) Fig 10
5050 Win XP 6.Cash Dispenser Unit
6-38
8) Plug in the feed module flat cable (Fig 11, 12)
Fig 11 Fig 12 9) Loosen the screw under the rails and move the bracket for cabling from "A" to "B"
Fig 13 Fig 14
10) Unscrew 4 screws to take off the base from rails
Fig 15 Fig 16 Fig 17
11) Do the same way to the other side
Flat
Cable
“A”
“B “
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6-39
12) Unscrew 4 screws and take off the rails on each side (Fig 18, 19)
Fig 18 Fig 19 13) Move rails and screw them to the housing tap placed on "A"
Fig 20 Fig 21 14) Take the reverse order of step 12 ~ 1 to put together the cash dispenser of 2nd cassette 15) After the completion of physical addition of 2nd feed module of cash dispenser, you
should set the cassette number and cash denomination you want by changing the setting specification of cash dispenser using additional test program.
16) Make sure that you will test transactions more that 10 times whether the operation of 2nd cassette is OK or not
“A”
5050 Win XP 7. Magnetic Card Unit
7-1
Chapter 7. Magnetic Card Unit
5050 Win XP 7. Magnetic Card Unit
7-2
7. Magnetic Card Unit(MCU) 7.1 External Appearance/ Functional Diagram
7.1.1 External Appearance The following figure shows the external appearance of dip type MCU. Its dimensions are
83.8mm(W) X 34.2mm(H) X 114.5mm(L).
<Figure> MCU External Appearance Diagram
5050 Win XP 7. Magnetic Card Unit
7-3
7.1.2 Functional Diagram
<Figure> Arrangement of Each Part
SYM Description Function Status Remark
J1 MCR Head Magnetic Card Reader - -
J4 Card Insertion Sensor Detects card insertion status Inserted:1/Not
inserted:0 -
<Table> Name and Description of Each Sensor/Electromagnetic Parts
5050 Win XP 7. Magnetic Card Unit
7-4
7.1.3 General Specifications
Type DIP Type
Cards Used ISO 1,2
Power Requirements 12V (Head), 5V (End Sensor)
Card Read Timing Ejection
Recording Method F2F
Speed Card Speed : 15~100cm/sec
MTBF Head : 1,000,000 Passes
(500,000 Insertion Cycles)
<Table> General Specification of the DIP MCR
5050 Win XP 7. Magnetic Card Unit
7-5
7.1.4 Execution Sequence
<Figure> Execution Sequence of the MBS5000 DIP MCR
0
End Detection Sensor
Insert a Card
Waiting
Read Enable
Reject Card
Read Card ERR
END
5050 Win XP 7. Magnetic Card Unit
7-6
7.2 Unit Block Diagram
The following block diagram shows the H/W overview.
CPU89C52UB
OSC33.0000MH
z
MCR HEADISO1,2 TRACK
F2F ENCODERLOGIC
CARD 투입검지SENSOR
HOST(PNC)
RS232CTXDRXD
DIP_MCR
+12VGND
<Figure> DIP_MCR BLOCK DIAGRAM
Card Insertion Detection Sensor
5050 Win XP 7. Magnetic Card Unit
7-7
7.3 Cable Connection Diagram
PNC B/D
DIP_MCR B/DMCR HEAD
투입검지 SENSOR
1
2 3
<Figure> DIP_MCR Cable Connection Diagram
NO PART_NO Usage Remark
1 321240-03 DIP_MCR Power & RS232 I/F -
2 564239-01 ISO1,2 MCR Head Including I/F cable
3 321225-01 Insertion Detection Sensor -
<Table> Usage and Description of DIP_MCR Cables
Insertion Detection Sensor
5050 Win XP 7. Magnetic Card Unit
7-8
7.4 Interface Specifications
7.4.1 Interface Connector Diagram
J1
CN2 CN1
J4
CPU
<Figure> DIP_MCR I/F Connector Arrangement Plan
7.4.2 Details of the Interface Connector NO Connector Name Usage Remark
1 CN1 PNC I/F Including power
2 J4 MCR Head I/F ISO1,2
3 J1 Insertion Detection Sensor -
<Table> Specification of the DIP_MCR I/F Connector
5050 Win XP 8. Receipt Printer
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Chapter 8. Receipt Printer
5050 Win XP 8. Receipt Printer
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8. Receipt Printer 8.1 Appearance/ Functional Diagram
8.1.1 Appearance
Dimensions of the Receipt Printer is 145.4mm(W) X 340.4mm(L) X 235.2mm(H) (262.4 when mounted with a paper roll)
Fig.8.1 Appearance
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8.1.2 Diagram for Sensors and Electromagnetic Components
Sensors and electromagnetic components of Receipt Printer are arranged as shown in the following figure. Table shows names and description of the sensors and the parts.
Fig.8.2 Diagram for Sensors and Electromagnetic Components
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NO SYM Name Function Sensor Status Sensor Type
1 MS1 Paper Set Detection Sensor
Detects paper availability SG 405 DEFAULT:OFF
2 MS2 Paper End Sensor Detects the paper setting Internal Sensor DEFAULT:OFF
3 MS3 Jam Sensor Detects paper jam SG 405 DEFAULT:OFF
4 MS4 TPH Cover Switch TPH Cover Open Switch Internal Switch DEFAULT:ON
5 MS5 Cutter Switch
Identifies cutter regular position Internal Switch DEFAULT:ON
6 MS6 Black Mark Sensor Detects black mark Internal Sensor DEFAULT:OFF
7 MS7 Paper low Sensor
Detects the remaining quantity of roll paper SG 405 DEFAULT:OFF
8 MM1 Paper
Returning Motor
Returns the paper Internal Motor DEFAULT:OFF
9 MM2 Cutter Motor Drives the cutter Internal Motor DEFAULT:OFF
10 MM3 Returning Motor Returns the paper PM20S DEFAULT:OFF
<Table> The Configuration and Description of Sensors and Electromagnetic part
END AUTOLOAD/ BLACK MARK SENSOR
TPH CUTTEJAM
DRIVE
MOTO MECH
A
MS MS2/MS6
MS MS MS
MM MM MM
75 17.61 18.2 40 15 40
MS
REMAIN
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8.2 Block Diagram
S3C44B0X 66MHz
OSC 12MHz
RESET DS1832
128Kx16 FLASH
MEMORY SST39VF020
64Kx16 SRAM
K6R10161D
TPH MOTOR DRIVER
A2919SLB
CUTTER MOTOR DRIVER L293DD
TPH
DIP S/W LM339 SENSOR
PRT TPH MOTOR
FEED TPH
MOTOR
232C DRV MAX232
EEPROM AT93C46
A0 ~ A19
D0~D7
I/O Port
CUTTER MOTOR
2803회수
MOTOR
SMA4032 SOLENOID
FONT ROM 1Mx16 bit
S3C44B0X 66MHz
OSC 12MHz
RESET DS1832
128Kx16 FLASH
MEMORY SST39VF020
64Kx16 SRAM
K6R10161D
TPH MOTOR DRIVER
A2919SLB
CUTTER MOTOR DRIVER L293DD
TPH
DIP S/W LM339 SENSOR
PRT TPH MOTOR
FEED TPH
MOTOR
232C DRV MAX232
EEPROM AT93C46
A0 ~ A19
D0~D7
I/O Port
CUTTER MOTOR
2803회수
MOTOR
SMA4032 SOLENOID
FONT ROM 1Mx16 bit
Fig.8.3 BLOCK DIAGRAM
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8.3 Disassembly/Assembly Diagrams of Modules and Sensors
8.3.1 Disassembling TPH Support Assembly 1) Remove the hex bolt (M3, 1 place) of the base bracket assembly and lift up the upper
bracket. 2) Pull out the TPH cable and the sensor cable from the main PCBA. 3) Remove the screws connected to the frame left/right (M3, 4 places) to remove the TPH
support assembly.
Fig.8.4 Disassembling the TPH Support Assembly
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8.3.2 Disassembling MS3 (Jam Sensor) 1)Remove the screw (M3, 1 place) at the bottom of the guide outlet assembly from the
removed TPH support assembly to remove the MS3 (Jam sensor).
Fig.8.5 Disassembling MS3
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8.3.3 Disassembling MM3 (Returning Motor)
1) Remove the screws (M2, 2 places) at the bottom of the guide outlet assembly from the removed TPH support assembly to remove the MM3 (Returning motor).
Fig.8.6 Disassembling MM3
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8.3.4 Disassembling 4 TPH 1) Remove the screws from the TPH support assembly (Guide outlet pivot, M3, 2 places) to
remove the guide outlet assembly. 2) Remove the screws that fasten the TPH and bracket (M3, 4 places) to remove the TPH.
Fig.8.7 Disassembling TPH
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8.3.5 Disassembling Main PCBA
1) Remove the hex bolt (M3, 1 place) of the base bracket assembly and lift up the upper bracket.
2) Pull out the TPH cable and the sensor cable from the main PCBA. 3) Remove the screws connected to the frame left/right (M3, 4 places) to remove the TPH
support assembly. 4) Remove the special screws (M3, 2 places) that are the upper/lower pivot of the base
assembly to remove the upper base bracket. Then, remove the BH screws (M3, 4 places) to remove the main PCBA.
Fig.8.8 Disassembling Main PCBA
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8.3.6 Disassembling Bracket Tension Assembly 1) Remove the screws (M3, 2 places) that are connected to the base assembly to remove the assembly and bracket tension.
Fig.8.9 Disassembling Bracket Tension Assembly
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8.3.7 Disassembling MS1 (Paper Set Detection Sensor) 1) Remove the next bolt (M3, 1 place) from the base bracket assembly and lift up the upper
bracket. 2) Plug out the MS1 cable from the main PCBA. 3) Remove the screw that connects the frame right and the end sensor assembly to remove
the MS1.
Fig.8.10 Disassembling MS1
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8.4 Oiling Criteria
8.4.1 General Oiling Criteria 1) Lubricate the parts indicated on the drawing. Use the lubricant type and amount according
to the oiling criteria. 2) Oil amount symbol
- OF: Dip the writing brush type 2 in the oil and squeeze it so that no oil drips from the brush. Then, lubricate the object surface with as little oil as possible.
- O: Dip the writing brush type 2 and apply it all over the target thinly. - O1: Lubricate with one drop of oil (Oil amount: 15mg) - O2: Lubricate with two drops of oil (Oil amount: 30mg) - O3: Lubricate with three drops of oil (Oil amount: 45mg) - 10: Lubricate with ten drops of oil (Oil amount: 100mg) - G: Apply the grease using the writing brush type #10. (Remove unnecessary oil lump)
Note 1) Oil amount of 18mg corresponds to the amount that is applied in a drop with from an oil feeder attached with a tube with 0.8~1.2mm diameter and 30mm. Note 2) 0.1g of Grease corresponds to the amount that is squeezed 1.2mm with the grease gun having the 7mm feeder entry.
3) Type of lubricants - Oil: Korea Shell Tellus #100 - Grease: Korea Shell Albania Grease EP1
8.4.2 Oiling Criteria
- 6M: Once every six months - 1Y: Once a year
1) Oiling rules - Check the lubrication before starting or storing printers or MSCRW. If any part is
insufficiently lubricated, lubricate it according to the oiling criteria. - Lubricate the part only when it is necessary. If lubrication is sufficient, no additional oiling is required. If the oil is dirty, remove it and lubricate again.
- Make sure to lubricate all pivot points and friction parts.
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-Lubricating parts: All equipment operation parts excluding printing head, magnetic head, package, micro switch contact point, drive roller, timing pulley and timing belt. -As a general rule, apply oil by dropping the oil onto the part. If the edge of oil feeder has to touch the surface of the object, do not have the oil feeder touch the part for more than a second.
2) Warnings
-Do not apply oil if it oozes out from the designated place. Do not over-lubricate since it can contaminate other parts, or flow into other parts or splash. -Be sure that lubricant does not contaminate micro switch, sensor, timing pulley, timing belt, package, printing head or magnetic head. -Do not scrub the plastic parts or protection parts with alcoholic substance or other solvent. -Use a piece of soft and dry cloth when removing dust, oil or grease, or cleaning the part or the assembly parts. -Be careful that the paper contact side in the paper return path is not wet with oil.
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8.4.3 Oiling Criteria for each module 1) Guide Outlet Driving Unit - Apply the grease evenly all over the gears.
Fig.8.11 Oiling Points at the Guide Outlet Driving Unit
NO Part Name Oiling Position Lubricant Type Amount Interval RMK
1 Roller Gear Gear Blade Grease G Initial Oiling -
2 Idle Gear Gear Blade Grease G Initial Oiling -
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8.5 Dip Switch Settings
1 2 3 4 5 6 7 8 Function
ON ON Baud rate 9600 bps
OFF ON Baud rate 38400 bps
ON OFF Baud rate 115200 bps
OFF OFF Baud rate 166000 bps
OFF OFF Printing density 1.00 times
ON OFF Printing density 1.15 times
OFF ON Printing density 1.30 times
ON ON Printing density 1.45 times
ON Prints out the long self test sheet
OFF Prints out three sheets of self test
ON Black mark is not equipped
OFF Black mark is equipped
ON OFF ON ON OFF ON ON ON Default (115200 bps)
Note) DIP S/W setting after turning on the Receipt Printer P/S will not be recognized. (Turn on and off the Receipt Printer P/S or reset it after setting the DIP S/W)
<Table> DIP Switch Setting
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8.6 Cable Connection Diagram
KSPR MAIN B/D
HOST I/F
POWERI/F
용지배출 MOTOR I/F
TPH I/F
잔량소검지SENSOR
용지배출 SENSOR
PRINT MOTOR,CUTTER,
PAPER SET & BLACK MARK SENSOR I/F
용지유무SENSOR
PRINT HEAD MODULE
1
23
3
45
6
7
Fig.8.12 Receipt Printer Cable Connection Diagram
NO P/N Usage Remark
1 321003-04 K-Receipt Printer Power I/F -
2 320783-07 K-Receipt Printer RS232 I/F -
3 574226-12 Print motor, cutter, paper end, TPH I/F Print Head Module
4 564057-01 Paper dispensing motor -
5 728813-04 Jam/paper dispensing detection sensor -
6 728813-06 Paper set (paper availability detection) sensor -
7 - Remaining amount sensor Option
<Table> Usage and Description of Receipt Printer Cables
Paper availability
sensor
Paper motor I/F
Paper dispensing
sensor
Remaining note slot detection
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8.7 Interface Specifications
8.7.1 Upper Unit Interface 1) Interface Specification: Async. RS-232C 2) Baud Rate: 115200bps 3) CPU Serial I/F Port: Connect to the upper unit (P3.0 RxD, P3.1 TxD) 4) I/F Connector (P1)
(1) Manufacturer: AMP (2) Model Name: RJ45-8P
NO CONFIG
1,4,6,7,8 N.C 2 RxD 3 TxD 5 GND
<Table> Pin Specifications
8.7.2 Interface Connector Diagram
CN5
SW2
P1
CN3_A CN3_B CN7
CN1CN2
CN3_C
1
8
Fig.8.13 Receipt Printer I/F Connector Diagram
CN3_A
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8.7.3 Interface Connector
No REF. Usage Part No. Remark
1 CN1 Print Motor & Cutter I/F
2 CN2 TPH I/F 574226-12 Printer Head Module
3 CN3_A Near End Sensor - Option
4 CN3_B Paper dispensing/Jam Sensor 728813-04
5 CN3_C Paper Set (Paper Availability) Detection Sensor 728813-06
6 CN5 Power I/F 321003-04
7 P1 Host I/F 320783-07
8 SM2 Paper Dispensing Motor 564057-01
9 SW2 DIP S/W -
<Table> Receipt Printer I/F Connector Specifications
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8.8 Troubleshooting
Error codes are composed of 3 bytes. 1 byte is the main error code and the 2 bytes are the sub error code. Error codes are sent to the upper level unit.
Main Error Code Sub Error Code
1 byte
Error occurred before the command is executed
‘1’ (0x31)
Error occurred after the command is executed ‘8’ (0x38)
1 byte ‘0’
(0x30) Fixed
1 byte
8.8.1 Sub Error Code
Sub Error
Code Error Reason Error Name Main Reason Remark
0 1 Platen lever open Platen is opened Mis-handling -
0 2 TPH overheat TPH overheat Abnormal H/W -
0 3 Jam occurred during returning or the abnormal jam sensor Jam error Abnormal Mecha -
0 4 Abnormal paper setting Paper set error Mis-handling -
0 5 Abnormal paper setting or no paper No paper Mis-handling -
0 6 Offline mode is engaged Offline error Mis-handling -
0 7 Insufficient paper Remaining paper error - Option
0 8 Abnormal cutter operation Cutter S/W check error Abnormal Mecha -
0 9 Back marker sensor detection fails Failed to detect B/M Abnormal Mecha
Only when B/M is available
0 A Image Data Size Error Image Data Size Error - -
5050 Win XP 9. Journal Printer
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Chapter 9. Journal Printer
5050 Win XP 9. Journal Printer
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Table of Contents 9.1 Overview ········································································································ 9-3
9.2 Unit Configuration ····················································································· 9.2.1 Appearance Diagram ·················································································· 9-4 9.2.2 Arrangement Plan ······················································································ 9-5
9.3 Mounting/Dismounting Ribbon Cassette/Paper Roll ···················· 9.3.1 Installing the Ribbon Cassette ································································· 9-6
9.3.2 Installing a Paper Roll ··············································································· 9-8 9.3.3 Removing a Paper Roll ············································································· 9-12 9.3.4 Printer Handling ······················································································ 9-14
9.3.5 Self-Test ·································································································· 9-17
9.4. H/W Interface ·······························································································
9.4.1 H/W Configuration ······················································································ 9-18 9.4.2 I/F Specifications ························································································ 9-19 9.4.3 Setting Specifications ············································································· 9-19 9.4.4 Cable Connection Diagram ······································································· 9-21
9.5. Error Handling ························································································· 9.5.1 General Problem ························································································ 9-25 9.5.2 Printing Problem ························································································ 9-25 9.5.3 Removing Paper Jam ················································································ 9-26
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9.1 Overview
This manual is designed to provide maintenance guide for Journal Printer and provide detailed description of the following
- Information of unit installation and maintenance
- Mechanical and electrical information for installation
- Interface information for programmer
- Error code and error handling
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9.2 Unit Configuration
9.2.1 Appearance Diagram
<Figure 1> Appearance Diagram of the Dot Journal Printer
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9.2.2 Arrangement Plan
<Figure 2> Arrangement Plan from Front and Bottom Side
FEED button
BACK FEED
Indicator lights
Ribbon cassette
Header
Body
Paper charger
Power supply
connector
DIP switch
Serial interface
Indicator board
Main board
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9.3 Mounting/Dismounting Ribbon Cassette/Paper Roll
9.3.1 Installing the Ribbon Cassette
1) Sequence
(1) Turn the ribbon cassette knob to tighten the ribbon.
<Figure 3> Ribbon Cassette
(2) Position the ribbon cassette as shown in the figure below and push it until you can hear click
sound.
Note) The ribbon should be positioned between the printer head and the platen.
<Figure 4> Inserting a Ribbon
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(3) Turn the ribbon cassette know towards the arrow direction in the figure below for 5 – 6 times.
<Figure 5> Knob Rotation Direction
2) Notes (1) Never turn the knob the reverse direction of the arrow mark in the above figure.
Otherwise, the ribbon cassette may be broken.
(2) The printer cannot receive data while replacing the ribbon cassette.
(3) SAJ-011 is recommended for the ribbon cassette.
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9.3.2 Installing a Paper Roll
1) Cut the paper edge using a knife or scissors as shown in the following figure.
(X) (O)
<Figure 6> Proper Paper Edge Cutting
2) Turn on the printer.
3) Insert the paper as shown below.
Note) Set the paper direction as shown in the below figure.
<Figure 7> Inserting the Paper
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<Figure 8> Paper Insertion Direction
4) When you insert the paper into the entrance, the printer will set the paper automatically.
<Figure 9> Inserting the Paper to the Entrance
5) If the printer cannot set the paper automatically, press the [FEED] button until the paper is discharged.
<Figure 10> FEED Button
FEED SWITCH
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6) Feed the paper until it is pushed out by 20~25mm(0.8 ~ 1.0 inch).
<Figure 11> Length of the Feeding Paper
7) Remove the side guide of the spool and set the paper in the groove. Then, fix the side guide and roll the paper for 2 – 3 times.
<Figure 12> Inserting the Paper into the Paper Charger
<Figure 13> Rolling the Paper
20-25mm (0.8~1.0 inch)
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8) Set the spool in the frame and press the [FEED] button to complete paper setting.
<Figure 14> Pressing the [FEED] button.
9) Warnings
(1)Use the paper that matches with the expendable specifications.
(2)Do not use the paper pasted on the paper pipe so that the printer detects the end of the paper
roll.
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9.3.3 Removing a Paper Roll
1) Loosen the paper and cut the paper near the section shown in the below figure.
<Figure 15> Paper Cutting
2) Remove the paper roll from the printer.
<Figure 16> Removing a Paper Roll
Cutting
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3) Press the [FEED] button to remove the remaining paper.
Note) Do not pull the remaining paper against the feeding direction.
<Figure 17> Removing the Remaining Paper
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9.3.4 Printer Handling
9.3.4.1 Control Panel Handling You can feed the paper using the [FEED] button on the control panel or change the feeding direction by pushing [BACK FEED] button. LED also shows the current printer status.
9.3.4.2 Button
1) FEED Button Press the button once to move down the paper by one line. Hold the button to move the paper continuously. You can use this button to replace a paper roll.
When the paper is loaded, the Paper LED will blink and the printer will be in the online waiting mode. If the paper LED blinks, press the button to make the printer online. Note: This button can be disabled by Esc2 or Esc3 command.
2) BACK FEED Button Press this button to feed back the paper feeding direction.
You can also use this button to replace a paper roll. When the paper is loaded, the Paper LED will blink and the printer will be in the online waiting mode. If the paper LED blinks, press the button to make the printer online.
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9.3.4.3 LED
LED shows the printer status
Status Power LED Paper Roll (Paper Out) LED Error LED Color Green Red Red
ON Power supply Detects the end of the paper
Offline (excluding when the paper is fed using the [FEED] button or during self test)
OFF No power supply Sufficient paper inventory (Normal condition) Error status
Blinking -
Waiting for returning to the online status after automatic loading. When the [BACK FEED] button is pressed to change the paper direction.
Normal operation
<Table 1> Functions by Each LED Status
1) Paper Out Process
Status Description Paper Out LED blinking pattern Remarks
Waiting for recovering
Waiting for returning to the online status after automatic loading
→┃ ┃← approx. 150msec
-
Feeding the paper to the
reverse direction
When the [DUMP] button is pressed to reverse the paper direction.
→┃ ┃← approx. 450msec
-
<Table 2> Paper Out LED blinking time
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2) Error Processing
(1) Automatically Recoverable Error
Error Description ERROR LED blinking pattern Recovery
Print head Temp. error
Print head is overheated
→┃ ┃← approx. 150msec
When temperature drops.
<Table 3> Automatically Recoverable Error
(2) Command-Recoverable Error
Error Description ERROR LED blinking pattern Recovery
Home position detection error (mechanical error)
Home position cannot bedetected due to paper jamor other reasons.
┃←------------------------→┃
Approx. 1650msec
DLE ENQ 2 command
<Table 4> Command-Recoverable Error
(3) Unrecoverable Error
Error Description ERROR LED blinking pattern RecoveryPrint head Temp. detection circuit error
Abnormal mechanism or circuit connection, or printer head overheat
┃←━━━━--━--━━━→┃
Approx. 1650msec
Unrecoverable
Note) Turn the power off immediately if any unrecoverable error occurs.
<Table 5> Unrecoverable Error
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9.3.5 Self-Test
9.3.5.1 Overview
A self test is the method that enables you to see if the printer runs properly. It runs independently from other devices or S/W connected to the printer. Be careful that the ribbon cassette and the paper roll should be set before running a self test.
9.3.5.2 Operation Method Hold down the [FEED] button when you turn on the printer. Then, the printer will print out the current settings.
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9.4 H/W Interface 9.4.1 H/W Configuration
- Unit Block Diagram
<Figure 18> Unit Block Diagram
Power
Control
Unit
Control
Unit
Control
Unit
Input Unit
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9.4.2 I/F Specifications
9.4.2.1 Interface Specifications RS-232 Serial interface
Data transmission Serial, Half-duplex
Synchronization Asynchronous
Handshaking DTR/DSR or XON/XOFF control
MARK = -3 to -15V … logic ‘1’ / OFF Signal levels
SPACE = +3 to +15V … logic ‘0’ / ON
Baud rate 4800, 9600, 19200, 38400
Data word length 7 or 8 bits
Parity None, Even, Odd
Stop bits 1 or more (Data transmitted from the printer has 1 stop bit
(fixed)
Connector SMAW200-07P
Note) For more details on the connector pins, see the chapter 6.5.2.8.
<Table 6> Interface Specifications
9.4.3 Setting Specifications 9.4.3.1 Adjusting a DIP Switch 1) Make sure to adjust the dip switch after turning the power off because you can be struck
by electricity. 2) You can set serial interface and printer rows by setting the dip switch.
<Figure 19> DIP Switch
DIP switch
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3) The following table describes functions of each dip switch.
Switch No. Functions ON OFF
1 Data reception error Ignored Prints "?"
2 CR character CR + LF CR only
3 Handshaking XON/XOFF DTR/DSR
4 Word length 7 bit 8 bit
5 Parity check Yes No
6 Parity selection Even Odd
7 OFF OFF ON ON
8 OFF 4800 bps
ON 9600 bps
OFF 19200 bps
ON 38400 bps
9
Selects number of
characters per line (CPL)
7 x 9 font / 9 x 9 font
46 CPL / 38 CPL 42 CPL / 35 CPL
10 Korean and Chinese printing font Four pass Three pass
<Table 7> Functions of the DIP Switches
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9.4.4 Cable Connection Diagram
9.4.4.1 Power Specifications External input power: +24V(4A) Used power: +24V(3A), +5V(1A)
9.4.4.2 Cable Connection Diagram
1
DOT HEAD I/F(CN1)
2
ROLL MOTOR I/F(CN2)
3
PAPER 유/무 센서I/F (CN3)
SERIAL I/F(CN8)
KEY BOARD I/F(CN7)
NEAR END PAPER MECHANICAL S/W
I/F (CN6)
8 7 6
4PAGE MARK 센서
I/F (CN4)
5NEAR END PAPER센서 I/F (CN5)
9POWERI/F (CN9) MAIN BOARD CONNECTOR MAP
1
DOT HEAD I/F(CN1)
2
ROLL MOTOR I/F(CN2)
3
PAPER 유/무 센서I/F (CN3)
SERIAL I/F(CN8)
KEY BOARD I/F(CN7)
NEAR END PAPER MECHANICAL S/W
I/F (CN6)
8 7 6
4PAGE MARK 센서
I/F (CN4)
5NEAR END PAPER센서 I/F (CN5)
9POWERI/F (CN9) MAIN BOARD CONNECTOR MAP
<Figure 20> Cable Connection Diagram of the DOT JPR
Paper Availability Sensor
Near End Paper Sensor II/F (CN5)
Page Mark Sensor II/F (CN4)
5050 Win XP 9. Journal Printer
9-22
9.4.4.3 Details of Connectors
1) Dot Head I/F (CN1)
LG : GF120-27S-LS
Pin No. Signal Name Direction Function
1 HM_HOME_OUT Output Carriage Home Position
2 VCC Input +5v Power
3 HM_PP_SET Input Paper Availability Sensor
4 HM_BLACK_MK Input Black Mark Sensor(Optional)
5 GND Output Ground
6 HD1 Input Head Data 1
7 HD3 Input Head Data 3
8 HD5 Input Head Data 5
9 HD7 Input Head Data 7
10 HD8 Input Head Data 8
11 VCC Input +5v Power
12 DH_TH Output Head Temperature Thermostat
13 HD4 Input Head Data 4
14 HD6 Input Head Data 6
15 HD0 Input Head Data 0
16 HD2 Input Head Data 2
17 VCC24 Input +24v Power
18 VCC24 Input +24v Power
19 VCC24 Input +24v Power
20 CR_MT_BB Input Carriage Motor Signal
21 CR_MT_AB Input Carriage Motor Signal
22 CR_MT_BA Input Carriage Motor Signal
23 CR_MT_AA Input Carriage Motor Signal
24 LF_MT_BB Input Line Feed Motor Signal
25 LF_MT_AB Input Line Feed Motor Signal
26 LF_MT_BA Input Line Feed Motor Signal
27 LF_MT_AA Input Line Feed Motor Signal
5050 Win XP 9. Journal Printer
9-23
2) Roll Motor I/F (CN2)
MOLEX : 5045-3 Pin No. Signal Name Direction Function
1 VCC24 Input +24V Power 2 NC - No Connect 3 ROLL_MOT Input Paper Winding Motor Signal
3) Paper Availability Sensor I/F (CN3)
JST : XH-3P Pin No. Signal Name Direction Function
1 PP_SET_CK Output Paper Availability Sensor 2 VCC Input +5v Power 3 GND Input Ground
4) Page Mark Sensor I/F (CN4)
LG : GIL-S-4P-S2T2-EF Pin No. Signal Name Direction Function
1 VCC Input +5V Power 2 GND Input GND 3 VCC Input +5V Power 4 PM_CK Output Page Mark Sensor (Not Used)
5) Near End Paper Sensor I/F (CN5)
LG : GIL-S-4P-S2T2-EF Pin No. Signal Name Direction Function
1 VCC Input +5V Power 2 GND Input GND 3 VCC Input +5V Power 4 NEAR_END_CK Output Remaining Paper amount sensor
5050 Win XP 9. Journal Printer
9-24
6) Near End Paper Mechanical Switch I/F (CN6)
MOLEX : 5045-2 Pin No. Signal Name Direction Function
1 NEAR_END_CK Output Remaining Paper amount sensor 2 GND Input Ground
7) Keyboard I/F (CN7)
LG : GIL-S-6P-S2T2-EF Pin No. Signal Name Direction Function
1 VCC Input +5V Power 2 DUMP_KEY Output Feed Direction. Prints the printing character 3 FEEDL_KEY Output Line feed. Prints the setting value. 4 LED ERROR Input Error status display 5 LED_PAPER OUT Input Paper Out, Paper Near End 6 GND Input Ground
8) SERIAL I/F (CN8)
Serial No.: SMAW200-07P Pin No. Signal Name Direction Function
1 GND - Signal ground 2 CTS Input Data receiving status. Receivable only when “L” 3 GND - Signal ground 4 RTS Output Data receiving status. Receivable only when “L” 5 RXD Input Data reception 6 TXD Output Data transmission 7 GND - Signal ground
9) POWER I/F (CN9)
MOLEX : 5569-4 Pin No. Signal Name Direction Function
1 VCC24 Input +24V Power 2 VCC24 - +24V Power 3 GND - Ground 4 GND - Ground
5050 Win XP 9. Journal Printer
9-25
9.5 Error Handling
9.5.1 General Problem
1) If the control panel LED does not blink. See if the power cable is properly connected. If the power outlet is controlled by the switch or the timer, use other outlet.
9.5.2 Printing Problem
1) The error LED blinks and print-out fails. (1) First, turn the printer off and check paper jam. (2) If the paper is not jammed and the printer kept printing, the printer header may be over
heated. If it is, the printer will resume printing when head temperature drops. (Normally, within 4 – 5 minutes later.)
(3) If an error is not caused by paper jam or overheat, turn off the printer and turn on again after 10 seconds. If the printer still fails, plug out the power cord and contact with the service center.
2) Error LED is off but fails to print out See if the printer runs properly by running the self test by referring to the chapter 6.8. If the self test fails, contact with the sales office or the service center. Otherwise, check the following items. (1) Check connection of both ends of the interface cable connected to other device. See if
the cable matches the printer and device specifications. (2) Data transmission settings between the printer and the device may differ. Therefore, see
if dip switch setting for data transmission is properly set. You can check the interface setting of the printer through a self test. If the printer still fails, contact with the sales office or the service center.
3) Printing sound is heard but nothing is printed out. (1) See if the ribbon cassette is properly installed. (2) If ribbon cassette is used up, replace it with new one.
4) Printed material looks blurred Ribbon can be used up. Replace with the new one.
5) Dots are missing in the printed material. The printer head may be damaged. Contact with the sales office or the service center
5050 Win XP 9. Journal Printer
9-26
9.5.3 Removing Paper Jam Take the following steps to remove paper jam. However, the printer head during printing is very hot. Cool down the printer head sufficiently before removing the jammed paper. 1) Loosen the paper and cut the paper around the position shown below.
<Figure 21> Paper Cutting
2) Remove the paper roll from the printer. 3) Pull out the jammed paper towards the paper heading direction. At this time, do not pull the
paper to the reverse direction.
<Figure 22> Paper Pulling Direction
Cutting
5050 Win XP 9. Journal Printer
9-27
4) If the paper remains in the paper, take the following steps. 5) Remove the ribbon cassette. 6) Loosen the clip of the printer head cover and open the cover by slanting it. (See the figure
below)
<Figure 23> Print Head Cover 7) Remove the jammed paper. 8) Put the clip of the printer head cover to the original position. 9) Put the ribbon cassette to the original position. 9) Put the paper roll to the original position.
5050 Win XP 10. Power Supply
10-1
Chapter 10. Power Supply
5050 Win XP 10. Power Supply
10-2
1) Turn on Battery Switch. 2) Turn on Main Switch.
1) Push down Power Switch for 1 second and then system will be shut down automatically.
2) Turn off Battery Switch after shutdown is finished..
10. Power Supply 10.1 Appearance
Fig. 10.1 Power Supply Appearance
System Power On
System Power Off
①Main Switch ②Standby Switch ③ Select Switch ④Battery Switch ⑤Battery
①
②
③
④
⑤
5050 Win XP 10. Power Supply
10-3
Warning
Don’t operate Main Switch on power supply when you would like to turn off the power. It may cause damage to operate system or destabilize control electronics in ATM
5050 Win XP 10. Power Supply
10-4
10.2 Block Diagram
Fig. 10.2 Power Supply Block Diagram
MAIN
TRA
NS
(P.W.M
)
+12Vdc
&
REGULA
TOR
FILTER
SU
BTR
ANS
3.3Vdc
12V/7A(2cell)BATTER
Y
SCP & OV
P
FILTER
+3.3Vdc
SWITCHING
BATTERY
CONTRO
L
SWITCHING
+5SBV
FILTER
CONTRO
L
RECTIFIERS
RECTIFIERS
+12Vdc
INPUT VO
LTAG
E
RECTIFIERS
&
RECTIFIERS
FILTER
&
-5Vdc
+24Vdc
LINE FILTER
&
110/220Vac SELECT
&
RECTIFIERS
CONTRO
L
FILTER
+5Vdc
&
FILTER
(P.W.M
)
HPS250-G
TTW B
LOC
K D
IAG
RA
M
BACK-UP
RECTIFIERS
RECTIFIERS
-12Vdc
&
F1
+5Vdc
FILTER
-12Vdc
&
FILTER
REGULA
TOR
RECTIFIERS
+24Vdc
CONTRO
L
SWITCHING
TRAN
S
5050 Win XP 10. Power Supply
10-5
10.3 Specifications 10.3.1. Environment Condition
CONDITION OPERATING STORAGE CONDITION OPERATING MOVEMENTTEMPERATURE -5 ~ 45℃ -40 ~ 70℃ VIBRATION 0.5G 2.0G
HUMIDITY 30 ~ 90℅ 10 ~ 90℅ IMPACT 5.0G 10.0G M.T.B.F 30,000Hrs
Table 10.1 Environment Condition
10.3.2. Mechanical Specification DIMENSION(MAIN) 350(L) x 160(W) x 75(H) CASE COLOR - CASE MATERIAL GALVA 1.6t CASE DRAWING NO. -
WEIGHT About 2.5Kg MODEL LABEL UL94-V0 Table 10.2 Mechanical Specification
10.3.3. Withstanding Voltage & Insulation Resistance DIVISION TEST POINT TEST INPUT VOLTAGE TEST CONDITION
* PRI – SEC * 3.0 Kvac(1.5KVac) WITHSTANDING VOLTAGE PRI - F.G 1.5 Kvac
DURING OF TEST: 1 min CUTOFF CURRENT: 10mA
PRI – SEC 500 Vdc INSULATION RESISTANCE PRI - F.G 500 Vdc
DURING OF TEST: 1 min INSULATION RES: ≥10Mohm
NOTE 1) * PRE – SEC WITHSTANDING VOLTAGE CONDITION : Y-CAP DELETE(3KVac) / NO DELETE(1.5KVac)
Table 10.3 Withstanding Voltage and Insulation Resistance
10.3.4. Input Specification DIVISION SPECIFICATION
INPUT CONNECTION INLET FILTER(250Vac 6A)
INPUT VOLTAGE / CURRENT (SELECTION MODE)
100~127Vac ±10% / 5.5A 200~240Vac ±10% / 2.8A
FREQUENCY 47~63Hz(NORMAL:50/60Hz)
DISTORTION 10%
EFFICIENCY 70% MIN(at MAX LOAD)
HOLD-UP TIME 16.7ms MIN
INRUSH CURRENT 60A MAX
LEAKAGE CURRENT 3.5mA MAX
Table 10.4 Input Specification
5050 Win XP 10. Power Supply
10-6
10.3.5. Output Specification
1) Main Output
DIVISION SPECIFICATION UNIT
CHANNEL +3.3 +5.0 -5.0 +12.0 -12.0 +24.0 Vdc
VOLTAGE 3.14 ~ 3.47
4.75 ~ 5.25
-4.75 ~ -5.25
11.4 ~ 12.6
-11.4 ~ -12.6 22.8 ~ 25.2 Vdc
CURRENT 0 ~ 6.0 2.0 ~ 13.0 0 ~ 0.2 0.2 ~ 5.5 (Peak6.5A) 0 ~ 0.2 0 ~ 4.0
(Peak11A) A
METHOD SWITC-HING
SWITCH-ING
SW & REG SWITCHING SW &
REG SWITCHING MODE
RIPPLE 50 50 50 120 120 500 mVp-p
NOISE 0.3 0.3 0.3 0.4 0.4 1.0 Vp-p
SHOOT ±3 ±3 ±3 ±4 ±4 ±5 %
O.V.P 3.76 ~ 4.3 5.74 ~ 7.0 - 13.4 ~ 15.6 - 26.5 ~ 34.0 Vdc
O.C.P S.C.P S.C.P S.C.P S.C.P S.C.P S.C.P A
NOTE 1) +24V SHORT CIRCUIT PROTECTION: SHUT-DOWN or RELAY(P-OFF) ACTION Table 10.5 Main Output
2) Sub Output
DIVISION SPECIFICATION UNIT
CHANNEL +5VSBV(Stand-by) BATTERY(Charge) BATTERY(Discharge) Vdc
VOLTAGE 4.75 ~ 5.25 26.5 ~ 27.6 24.0 Vdc
CURRENT 0 ~ 0.5 0.3 6.0 A
METHOD SWITCHING SWITCHING BATTERY MODE
RIPPLE 50 - - mVp-p
NOISE 0.3 - - Vp-p
SHOOT ±3 - - %
O.V.P - - - Vdc
O.C.P S.C.P 0.7 ~ 0.9 FUSE A
NOTE 1) Ripple & Noise Test Condition : 20MHz, 10uF(ELEC)/0.1uF(CER) 2) S.C.P: Short Circuit Protection 3) For ensure U.P.S function, +24Vdc output of which power less than 150W, of
battery must be continued for a minute when full charged(Charged for a day) 4) Stand-by D.C output go on while A.C input don’t turned off, neglect P ON-N signal
5) Current of A.C input is 3.9A when 115Vac applied Table 10.6 Sub Output
5050 Win XP 10. Power Supply
10-7
10.3.6. Requirements 1) Use the lamp of power supply as below
- YELLOW LED: A.C INPUT(turn on if A.C input is normal) - GREEN LED: D.C OUTPUT(turn on if D.C output is normal)
- RED LED: BATTERY ALARM(turn on if battery output is abnormal) 2) Apply extra outlet
- 100~127Vac / 1.0A - 200~240Vac / 0.5A
3) Power Distribution
NO. +3.3V/20W MAX +5V/65W MAX +12V/66W MAX REMARK
1 20W less than 64W less than 36W less than
2 20W less than 64W ~ 40W 36W ~ 60W
3 14W less than 46W more than 60W more than
Total output shall not exceed 120W
Table 10.7 Power Distribution
10.3.7. Signal Output Specifications
4.75Vdc
+5V 0
150mS ≤ T1 ≥ 500mS
T1 T2 1mS ≤ T2
P.G
22.8Vdc
+24V 0
T3
P ON-N T3 ≥ 7mS more than
LOW T4 T4 ≥ 5mS more than
P OFF-P HIGH
Fig. 10.3 Signal Output Specifications
5050 Win XP 10. Power Supply
10-8
10.3.8. Connector Configuration 1) AC In
DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 L 18AWG/UL1015 BLACK 2 F.G 18AWG/UL1015 GRN/YEL
CN-IN 3 N 18AWG/UL1015 WHITE
AMP (1-480701-0)
Table 10.8 Connector Configuration
2) MBD DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK
1 S.G 18AWG/UL1007 BLACK 2 S.G 18AWG/UL1007 BLACK 3 S.G 18AWG/UL1007 BLACK 4 S.G 18AWG/UL1007 BLACK 5 S.G 18AWG/UL1007 BLACK 6 S.G 18AWG/UL1007 BLACK 7 +5V 18AWG/UL1007 RED 8 +5V 18AWG/UL1007 RED 9 +24V 18AWG/UL1007 WHITE 10 -5V 18AWG/UL1007 ORANGE11 P-ON-N 18AWG/UL1007 GREEN 12 +5VSBV 18AWG/UL1007 PURPLE13 S.G 18AWG/UL1007 BLACK 14 S.G 18AWG/UL1007 BLACK 15 S.G 18AWG/UL1007 BLACK 16 POWER GOOD 18AWG/UL1007 GRAY 17 -12V 18AWG/UL1007 BLUE 18 +5V 18AWG/UL1007 RED 19 +5V 18AWG/UL1007 RED
CN1
20 +12V 18AWG/UL1007 YELLOW
MOLEX (5569-20P)
Table 10.9 MBD
3) SHU
DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 +5V 18AWG/UL1007 RED 2 +24V 18AWG/UL1007 WHITE 3 +12V 18AWG/UL1007 YELLOW4 S.G 18AWG/UL1007 BLACK 5 -12V 18AWG/UL1007 BLUE 6 +24V 18AWG/UL1007 WHITE 7 S.G 18AWG/UL1007 BLACK
CN3
8 S.G 18AWG/UL1007 BLACK
MOLEX (5569-08P)
Table 10.10 SHU
5050 Win XP 10. Power Supply
10-9
4) PNC
DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 S.G 18AWG/UL1007 BLACK 2 S.G 18AWG/UL1007 BLACK 3 +12V 18AWG/UL1007 YELLOW4 +24V 18AWG/UL1007 WHITE 5 P ON-N 18AWG/UL1007 GREEN
CN6
6 +5V 18AWG/UL1007 RED
MOLEX (5569-06P)
Table 10.11 PNC
5) MCU
DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK
1 S.G 18AWG/UL1007 BLACK 2 S.G 18AWG/UL1007 BLACK 3 +12V 18AWG/UL1007 YELLOW4 +24V 18AWG/UL1007 WHITE 5 P ON-N 18AWG/UL1007 GREEN
CN10
6 +5V 18AWG/UL1007 RED
MOLEX (5569-06P)
Table 10.12 MCU
6) +3.3V
DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 +3.3V 16AWG/UL1007 BROWNCN8 2 S.G 16AWG/UL1007 BLACK
MOLEX (5559-02P)
Table 10.13 +3.3V Power
7) Battery
DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 BATTERY(+) 18AWG/UL1015 WHITE 2 BECH-N 18AWG/UL1015 BLACK 3 BATTERY(-) 18AWG/UL1015 BLACK
CN-BAT
4 N.C - -
AMP
(1-480703-0)
Table 10.14 Battery
8) OPL
DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK
1 +24V 18AWG/UL1007 WHITE 2 +24V 18AWG/UL1007 WHITE 3 S.G 18AWG/UL1007 BLACK
CN11
4 S.G 18AWG/UL1007 BLACK
MOLEX
(5569-04P)
Table 10.15 OPL
5050 Win XP 10. Power Supply
10-10
9) SPL
DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 +24V 18AWG/UL1007 WHITE 2 +24V 18AWG/UL1007 WHITE 3 S.G 18AWG/UL1007 BLACK
CN11
4 S.G 18AWG/UL1007 BLACK
MOLEX
(5569-04P)
Table 10.16 SPL
10) Miscellaneous
DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK
1 +24V 18AWG/UL1007 WHITE 2 +24V 18AWG/UL1007 WHITE 3 S.G 18AWG/UL1007 BLACK
CN11
4 S.G 18AWG/UL1007 BLACK
MOLEX
(5569-04P)
Table 10.17 Miscellaneous
10.3.9. Power Interface
PIN NO. PIN NAME. ACTIVE
(INACTIVE) DESCRIPTION IN/OUT
1 P OFF-P +5V(0V) Application software turn P/S off IN 2 S.G - - 3 P ON-N 0V(OPEN) Stand-by switch used to turn P/S on IN 4 S.G - -
5 BATT OFF-N 0V(+5V) When #7 signal go active CE module Make this signal active then P/S turned off IN
6 S.G - -
7 AC STOP-N 0V(+5V) When a stoppage of A.C power occur (While U.P.S run) this signal activated OUT
8 S.G - -
9 BATT LOW-N 0V(+5V) Active of this signal means battery should Replaced, display of error code required OUT
10 S.G - - 11 P OFF-N 0V(OPEN) Stand-by switch go to off position OUT 12 N.C - -
NOTE 1) CABLE UL1007 22AWG 2) CONNECTOR MOLEX 5559-12P
Table 10.18 Power Interface
5050 Win XP 10. Power Supply
10-11
10.4 Battery 10.4.1 Introduction
In case of emergencies like temporary blackout or power failure, battery will automatically operate to warrant completely customer’s transaction and return his or her card. In addition, this backup equipment is essential in ATM to protect control electronics installed in ATM for the purpose of finishing application program through normal operation process even though not supporting power regularly
10.4.2 Technical Features 1) Non-Spillable Sealed Construction 2) Absorptive Glass Mat System (AGM System) 3) ABS (Acrylonitrile Butadiene Styrene) container and cover 4) Gas Recombination 5) Maintenance-Free Operation 6) Low Pressure Venting System 7) Heavy-Duty Grids 8) Low Self-Discharge-Long Shelf Life 9) Wide Operating Temperature Range 10) High Recovery Capability
5050 Win XP 10. Power Supply
10-12
10.4.3 Characteristic curve on environment As the ambient temperature rises, the available capacity of battery increase while the capacity decreases as the ambient temperature lowers. The below left figure shows the temperature effects in relation to the battery capacity. In addition, the self-discharge rate of this battery is approximately 3% per month when battery are stored at an ambient temperature of 20℃ (68F).
The self-discharge rate varies with ambient temperature. The below right figure shows the relation between the storage time at various temperatures and the remaining capacity
10.4.4 Service Life 1) Cycle Life
There are a number of factors that affect the length of cyclic life of battery. Major factors are the ambient operating temperature, the discharge rate, the depth of discharge and the manner in which the battery is recharged, of which the most important factor is the depth of discharge. The following figure shows the effects of depth of discharge on cycle life. The relation between the expected number of cycles and the depth of discharge is apparent.
5050 Win XP 10. Power Supply
10-13
2) Float Life
This battery is designed to operate in standby(Float) use up to 5 years on a normal service condition. Following figure shows the float life characteristics of this battery when discharged once every three months up to 100% depth of discharge.
10.4.5 Charging method Proper charging is one of the most important factors when using this battery. Battery performance and service life are directly affected by the charging method used. Followings are the charging instructions recommendable.
1) Standby use No current limit is required and charging voltage should be in the range of 2.25V/cell ~ 2.30V/cell at 25℃ (77F)
2) Cycle use Maximum charging current is 0.25 and charging voltage is 2.40V/cell to 2.50V/cell at 25℃ (77F)
5050 Win XP 11. Consumables Specifications
11-1
Chapter 11. Consumables Specifications
5050 Win XP 11. Consumables Specifications
11-2
11. Consumables Specifications
11.1 Consumables List This chapter describes all of the consumable parts used in the 5050 ATM
No. Item Default Item Remarks
1 Receipt Paper ○ 56790601
2 Magnetic Card ○ -
3 Dot Journal Paper Optional 5678000001
4 Ribbon Cassette Optional 5672000001
<Table 1> Consumables list
11.2 Receipt Paper Specifications 11.2.1 Applicable Product
This purchase specification applies to the receipt paper of 5050. 11.2.2 Specification
1) Paper type: Thermal roll paper 2) Print color: Black
11.2.3 Specification of the Receipt Paper
1) Paper type: Thermal roll paper 2) Print color: Black 3) Specification: Paper detects heat. 4) Paper basis weight : 55±3 g/㎡ 5) Paper thickness : 58±4 ㎛
5050 Win XP 11. Consumables Specifications
11-3
<Figure1 > Paper Specifications
11.2.3 Roll appearance
<Figure 2> External roll dimension
Ø180
Ø22
Ø18
80 -0.5~0
, 내/외측)
Paper heading direction
Printing side (thermal side, in/out)
Beginning and ending edge of the paper should be that of the printing specifications.
5050 Win XP 11. Consumables Specifications
11-4
Note 1) Store the paper roll separately to prevent damage to the paper. Note 2) Do not connect the papers with tape. Note 3) Make sure the paper end is not attached to the paper pipe. Note 4) Make sure the paper is rolled evenly.
11.2.3.1 Printing Position for One Sheet and Black Mark
<Figure> Paper Length and Printing Position for a Transaction
Note 1) Vertical margin is 0.6 x 10 mm. Note 2) Difference of the characters in the paper rolling direction is ±0.3mm.
11.2.3.2 Printing specification of the black mark
1) Use black without dark or bright shades.
2) Use the oil ink. (no surface gloss)
3) Permeation ratio: Less than 10%
4) Reflection ratio - PCS 0.9 or higher (Less than Mark GBase PCM II 900nm)
24.7±0.5
33.8±0.5
12±0.5 4±0.3
70 (Max)
79.5±0.5
2 (Character Pitch))
4
Paper Rolling Direction
5050 Win XP 11. Consumables Specifications
11-5
5) Thickness should take precedence over reflection ratio.
6) The slippery gap between the black mark and the rule mark should be less than
0.5mm.
11.2.4 Paper Handling Precautions
1) Store it away from high temperature and humidity
If the paper is stored in a place where temperature is above 50℃ or humidity is above 90%RH, the coloring capability may deteriorate or the paper surface may inflate.
2) Refrain from exposing to direct sunlight
The paper surface can be inflated if you expose it to direct sunlight or leave it under the fluorescent lamp for a long time.
3) Keep it away form the organic solvents
Paper color may change if the paper comes in contact with organic solvents or glues containing organic solvent.
4) Keep it away from plastics
If the paper comes in contact with materials containing plastics, its coloring capability may deteriorate or de-coloring of the paper may occur.
5) Miscellaneous
If the paper comes in contact with carbon copy paper or if the paper surface is scratched with a metallic object, de-coloring may occurC.2.3 Specification:
5050 Win XP 11. Consumables Specifications
11-6
11.3 Magnetic Card Specifications
Item ISO Card (Unit : Inch)
Length
Card Bending
Magnetic Stripe Position
Fig. D-1 Magnetic Card Specifications
5050 Win XP 11. Consumables Specifications
11-7
11.4 Journal Paper
11.4.1 Applicable Product
This purchase specification applies to the receipt paper of 5050. 11.4.2 Roll Manufacturing Specifications
1) Paper DOT journal paper, 52.3~ 64g (1.155~1.413 lb)/m2, Paper thickness: 0.06mm (0.0024 inch)
2) Paper length (Roll shape)
<Figure 5> Roll shape and dimensions
3) Printing area of the dot journal paper
<Figure 6> Printing area
1
76±0.5
Ф18
(2.625 in.)
(3 ± 0.03 in.)
(0.19 in.) (0.19 in.)
76±0.5
5050 Win XP 11. Consumables Specifications
11-8
11.4.3 Ribbon Cassette
1) Ribbon Cassette Specifications
Item specifications
Feeding Method Gear Feeding Method
Case ABS Cassette Material
Part Acetal
Material Polyamid 66 Nylon 4 MIL
Warp 40 Denier 34 filaments Yarn
Weft 40 Denier 34 Filaments
Warp 173± 5 (Threads/Inch) Thread Count
Weft 116± 4 (Threads/Inch)
Thickness 0.10 ± 0.01 mm (0.004 ± 0.0004 inch)
Weight 56 ± 3 g (0.03 ± 0.007 lb)/㎡
Length 4 ± 0.2 m (157.5 ± 7.8 inch)
Ribbon
Width 13 ± 0.3 m (511.8 ± 11.8 inch)/m
Ink Type Dot Matrix Black Ink
Ink Number IMO 5008
Color Purple
Viscosity 900 ± 100 CPS (at 21 )℃
Coating Weight 13.5 ± 0.5 g (0.03 ± 0.01 lb)/㎡
Ink Life MIN. 2,000,000 character (LQ Mode)
Initial MIN. 0.7 PCS
INK
Concentration of Ink Final MIN 0.2 PCS
5050 Win XP 12. ERROR CODE
12-1
Chapter 12. ERROR CODE
5050 Win XP 12. ERROR CODE
12-2
12. ERROR CODE 12.1 Journal Printer (Option)
CODE Error Cause and Handling
Cause Off line status 9721111
Handling 1. Check communication cable connected properly 2. Check power cable connected properly
Cause On busy 9721112
Handling 1. Check printer’s working status
Cause Mechanics Error 9721121
Handling 1. Recover printer’s mechanical Error 2. Reboot ATM
Cause Recoverable Error 9721122
Handling 1. Recover printer’s Error 2. Reboot ATM
Cause Unrecoverable Error 9721123
Handling 1. Reboot ATM
Cause Paper jammed 9721124
Handling 1. Remove jammed paper
5050 Win XP 12. ERROR CODE
12-3
12.2 Card Reader
CODE Error Cause and Handling
Cause Failed to open device 9723010
Handling Check the serial port or cable
Cause Time out to receive data 9723016
Handling Check the serial port or cable
Cause Polling down 9723019
Handling Check the serial port or cable
5050 Win XP 12. ERROR CODE
12-4
12.3 Cash Dispenser
CODE Error Cause and Handling Cause Failed in checking the main motor echo
4003000 Handling
Initialize① Check Main Motor Encoder Slit② Initialize after Power On/Off③ Check Encoder Sensor CS8 BRKT④ Check CS8 Sensor Cable⑤ Change Main Motor Encoder Slit Sensor CS8⑥
Cause Failed in checking the reject gate solenoid echo 4003100
Handling
Cause Failed in checking the present gate solenoid echo 4003200
Handling
Cause Check sum error (No information is set)
4003300 Handling
Check CDU Information after reading CDU version① Initialize② Initialize after executing CDU Information Set(‘P③ ’) Command Change CDU B/D④
Cause Error of two sheets detecting sensor(CS5_1) for initializing
4003400 Handling
Check CS5_1 Sensor Cable① Check second Dip Switch in CDU B/D② Change CS5_1 Sensor③
Cause Error of CS 2, CS13 sensor during initialization 4003600
Handling
Cause Error of 2 sheets detecting sensor(CS5_1/CS5_2) for dispensing
4003700 Handling
Check CDU Board Segment① Initialize② Read data of ‘Read Double Sensor’ Command③
Cause Error in checking SRAM 4003800
Handling
Cause Gate operation sensor (CS3) error before initial recovery
4003900 Handling
Initialize after removing notes or dust over Gate① Check CS3 Sensor BKRT② Check CS3 Sensor Cable③ Exchange Sensor after abnormal operating CS3 Gate detecting Sensor④ Exchange Rej⑤ ect Solenoid 1
5050 Win XP 12. ERROR CODE
12-5
CODE Error Cause and Handling Cause When more than 5 sheets of cash dispensing is required during a test
4003A00 Handling
Check command that CDU is received① Check CDU EP ROM Version or specification②
Cause When CS15A or CS 15B sensor is detected as dark after initial recovery
4003B00 Handling
Remove notes or dust in existence CS15A Sensor① Check CS15A Sensor Cable② Exchange Sensor after abnormal operating CS15A Sensor③
Cause When cassette is removed during separate rejection 4004000
Handling
Cause Error if re-driving is over 5 times during separated rejection
4004100 Handling
Check notes in Reject Box① Rearrange notes in Cassette② Remove dust in CS15AB, CS31AB, CS41AB CS1AB Sensor③ Check dust existing in CS5 Sensor G④ uide Check dust existing in Main Motor Encoder Slit⑤ Check index value of notes each cassette⑥
Cause In case the number of notes detected outlet sensor(CS13) is less than the
number of required notes
4004200 Handling
Check notes dispensed and reject① ed Remove notes jammed in CDU② Remove dust in CS13 Sensor③ Exchange sensor after abnormal operating CS13 Sensor④
Cause Error if total reject is more than 20 sheets
4004300 Handling
Check notes in Reject Box① Rearrange notes in Cassette② Remove du③ st in CS1AB, CS15AB, CS31AB, CS41AB Sensor Check dust in existence CS5 Sensor Guide④ Check notes index value⑤
Cause Error if continuous 5 times are rejected
4004400 Handling
Check notes in Reject Box① Rearrange notes in Cassette② Check dust in Mai③ n Motor Encoder Slit Remove dust in CS15AB, CS31AB, CS1AB Sensor④ Exchange CS8 Encoder Slit Sensor⑤
Cause In case the number of notes detected outlet sensor(CS13) is more than
required notes 4004500
Handling Check notes dispensed and rejected ① Rem② ove dust in CS13 Sensor Exchange sensor after abnormal operating CS13 Sensor③
5050 Win XP 12. ERROR CODE
12-6
CODE Error Cause and Handling Cause Program error(Separated rejection)
4004600 Handling
Initialize after Reset Power ① Upgrade CDU Firmware or Re② -download Exchange CD③ U B/D
Cause 1 cassette misfeed error (Separated rejection)
4004700 Handling
Check notes in 1 Cassette① Check Sensor(CS6) Poll② Check jam in 1 cassette and reload③ Remove dust in CS1A, CS1B Sensor④ Exchange 1 cassette box when there are many error⑤
Cause Error to dispense 0 sheets to be required (Separated rejection)
4004900 Handling
Check received command① Check communication cable② Check CDU Firmware Version③
Cause Error of note jam (Separated rejection)
4004A00 Handling
Remove jammed no① tes on CDU return path Remove dust in CS1~CS4 sensor② Install after rearranging notes in cassette③
Cause Continuous 3 times error if note is long(once tried, twice retried) (Separated rejection)
4004B00 Handling
Check state of notes in reject box① ② Rearrange notes in cassette Check Index of notes③ Check foreign objects in the main motor encoder slit.④ Replace the CS8 encoder slit sensor ⑤
Cause In case the number of notes detected outlet sensor(CS13) is more than that
of notes detected on CS1A,B sensor 4004C00 Handling
Cause Error of being removed 1st cassette before separate rejection 4004D00
Handling
Cause Error of being removed 2nd cassette before separate rejection 4004E00
Handling
Cause Received a request for over 150 notes dispensing on the CDU from the upper unit.
4005100 Handling
① Check the CDU received command Check the abnormal communication cable.② ③ Check the CDU firmwave version and refer to specifications.
5050 Win XP 12. ERROR CODE
12-7
CODE Error Cause and Handling
Cause The remaining notes at the sensor in front of the CST after dispense
operation (CS1A, CS1B)
4005200 Handling
Remove the remaining notes at a sensor in front of the CST ① Realign notes in the cassette② Check abnormal clutch.③ Check abrasion of the cassette box pick unit.④
Cause CDU EP Program Error during dispense operation (failed table search)
4005400 Handling
Initialize after resetting the power① Upgrade the CDU firmware or re② -download software Replace the CDU B/D ③
Cause Timeout due to note’s length error passed through the CS13 during dispense
operation 4005500
Handling Remove a jammed note between the tray and CDU① Remove a jammed note at the position of the CS13 sensor② Remove a dust on the CS13 sensor③
Cause Abnormal operation of the gate solenoid during dispense operation.
4005600 Handling
Remove a jam① med note on the gate Remove notes in the reject box and remount the reject box② ③ Check if the CS3 sensor bracket is bended. Check if the CS3 sensor cable is disconnected (CN10 #9~10)④ ⑤ Exchange a sensor after abnormal operating CS3 Gate detecting sensor. Replace the reject solenoid 1⑥
Cause Retract box position error during command reserved operation
4005800 Handling
Mount the retract box or open the box cover① Check if CS62 sensor poll is abnormal② ③ Check if the CS62 sensor cable is disconnected (CDU Board CN10 #5~2).
Cause Initial jam time error 4005900
Handling
Cause Continuously detected 2 notes for three times or more during dispense
operation
4005D00 Handling
Check notes① ’ status in the reject box ② Realign notes in the cassette C③ heck foreign objects at the position of the CS5 Sensor Guide Check if the CS5 cable is disconnected (CS5_1:CDU B/D CN10 #11~12, ④
25~28//CS5_2:CN12) Cause Failed to create file
9712000 Handling
5050 Win XP 12. ERROR CODE
12-8
CODE Error Cause and Handling Cause Failed to read file
9712100 Handling
Cause Failed to write file 9712200
Handling
Cause Failed to close file 9712300
Handling
Cause Failed to delete file 9712400
Handling
Cause Failed to copy file 9712500
Handling
Cause Failed to create directory 9712600
Handling
Cause Failed to execute an extra command in the status of Cash Unit Exchange 9719000
Handling
Cause In case of not being the status of Cash Unit Exchange out of End Exchange 9719100
Handling
Cause In case of carrying out Cash In Start command at two times 9719200
Handling
Cause In case of not being the status of Cash In out of End Cash In 9719300
Handling
Cause Invalid Cash Unit ID 9719400
Handling
Cause Invalid Cash Unit number 9719500
Handling
Cause The abnormal of the number of Cash Unit 9719600
Handling
Cause Invalid denomination 971A000
Handling
Cause Invalid currency 971A100
Handling
Cause Not dispensable 971A200
Handling
5050 Win XP 12. ERROR CODE
12-9
CODE Error Cause and Handling Cause In case the number of bills dispensed exceeds the maximum dispensing bill
971A300 Handling
Cause In case the number of coins dispensed exceeds the maximum dispensing
coin 971A400 Handling
Cause Invalid mix number 971A500
Handling
Cause In case of being executed Reject or Retract command without being the bills
in stacker. 971B000 Handling
Cause Unsupport command 971C000
Handling
Cause Partial dispense 971DX00
Handling
5050 Win XP 12. ERROR CODE
12-10
12.4 Receipt Printer
CODE Error Cause and Handling
Cause In case of detecting to be open lever of print head before printing receipt paper 2010100
Handling 1.Close the lever of print head completely
Cause In case of detecting to be overheated in print head before printing receipt paper
2010200 Handling
1.Wait the time until the temperature of head adequately slow down and try to initialize
Cause Paper jam occurs in return path before printing or cutting or discharging
receipt paper 2010300 Handling 1.Remove jammed paper between printer head and rollers
Cause It is detected that paper is empty before printing receipt printer 2010400
Handling 1.Replenish receipt paper 2.Check the status of sensor and its connctor
Cause It is detected that paper is not properly set before printing 2010500
Handling 1.Check the status of setting paper 2.Check the status of sensor and its connctor
Cause Command is received while doing self-test 2010600
Handling 1.After terminating self-test and initialize receipt printer
Cause Receipt paper runs out of before printing 2010700
Handling 1.Replenish receipt paper in paper charger 2.Check the status of Near End sensor and its connctor
Cause It is detected that paper is not properly cut while operating 2010800
Handling 1.Check the Cutter module 2.Check if printer head lever is properly close
Cause Black mark is not properly detected in receipt paper before printing
2010900 Handling
1.Check the status of Black mark sensor 2.Check if Dip switch # 6 is correctly set (Dip switch # 6 is set by On in case of not using Black mark)
Cause The size of image print data is abnormal while printing image 2010A00
Handling 1.Check the AP version and initialize
Cause In case of detecting to be open lever of print head after printing receipt paper 2080100
Handling 1.Close the lever of print head completely
5050 Win XP 12. ERROR CODE
12-11
CODE Error Cause and Handling
Cause In case of detecting to be overheated in print head before printing receipt paper
2080200 Handling
1.Wait the time until the temperature of head adequately slow down and try to initialize
Cause Paper jam occurs in return path after printing or cutting or discharging
receipt paper 2080300 Handling 1.Remove jammed paper between printer head and rollers
Cause It is detected that paper is empty after printing receipt printer 2080400
Handling 1.Replenish receipt paper 2.Check the status of sensor and its connctor
Cause It is detected that paper is not properly set after printing 2080500
Handling 1.Check the status of setting paper 2.Check the status of sensor and its connctor
Cause Command is received while doing self-test 2080600
Handling 1.After terminating self-test and initialize receipt printer
Cause Receipt paper runs out of after printing 208070
Handling 1.Replenish receipt paper in paper charger 2.Check the status of Near End sensor and its connctor
Cause It is detected that paper is not properly cut while operating 2080800
Handling 1.Check the Cutter module 2.Check if printer head lever is properly close
Cause Black mark is not properly detected in receipt paper after printing
2080900 Handling
1.Check the status of Black mark sensor 2.Check if Dip switch # 6 is correctly set (Dip switch # 6 is set by On in case of not using Black mark)
Cause The size of image print data is abnormal while printing image 2080A00
Handling 1.Check the AP version and initialize
Cause Failed to communicate with Receipt printer when connected to SP open 9720000
Handling 1.Check if communication cable or com port is not connected
Cause Failed to connect communication between Receipt printer and SP 9722DN0
Handling 1.Check if communication cable or com port is not connected
5050 Win XP 12. ERROR CODE
12-12
12.5 Miscellaneous
CODE Error Cause and Handling
Cause Key data error from host 1030100
Handling Contact to host①
Cause Vault door opened 2000400
Handling Close door① Check whether dip ② switch # 6 is set or not
Cause Paper empty 2001300
Handling Replenish receipt paper①
Cause Communication fail between PIN driver (PIN SP) and pinpad 9701010
Handling Check communication cable or com port is not connected①
Cause Command sending fail to pinpad 9701012
Handling Check communication cable or com port is not connected①
Cause Data receiving fail from pinpad (EPP) 9701016
Handling Check if communication cable or com port is not connected①
Cause Data sending fail from pinpad (EPP) 9701017
Handling Check if communication cable or com port is not connected①
Cause Pinpad (EPP) configuration data reading error 9701031
Handling Reboot ATM① Re② -install software
Cause Failed to produce Thread for pinpad (EPP) 9701040
Handling R① eboot ATM Re② -install software
Cause Failed to create buffer for pinpad (EPP) 9701060
Handling Reboot ATM① Re② -install software
Cause BCC error from pinpad (EPP) 9701111
Handling Reboot ATM① Replace pinpad②
Cause Pinpad (EPP) is down when it receives an 'Initializing’ command 9701150
Handling Reboot ATM① Replace pinpad②
5050 Win XP 12. ERROR CODE
12-13
CODE Error Cause and Handling
Cause Pinpad (EPP) is down when it receives an 'Get Status' command 9701151
Handling Reboot ATM① Replace pinpad②
Cause Pinpad (EPP) is down when it receives an 'Clear Func Key' command 9701152
Handling Reboot ATM① Replace pinpad②
Cause Power off during transaction 991@@91
Handling ① Check power supply
Cause Out of Cash C101000
Handling ① Replenish notes
Cause Modem initializing error. An error is received from the modem controller after Modem Initialize command is issued. D000100
Handling ① Check modem ② Reboot ATM
Cause Reversal transaction failure. Cancellation of the transaction due to an error having occurred while notes were dispensed was notified to the host, however, the host did not receive this notification. D000200
Handling ① Contact to bank to refund
Cause PIN ERROR D000300
Handling ① Transaction was denied by host
Cause INVALID PIN D000400
Handling ① Transaction was denied by host
Cause BANK UNAVAILABLE D000500
Handling ① Transaction was denied by host
Cause CARD NOT SUPPORTED D000600
Handling ① Transaction was denied by host
Cause INSUFFICIENT FUNDS D000700
Handling ① Transaction was denied by host
Cause INELIGIBLE TRANSACTION D000800
Handling ① Transaction was denied by host
Cause INELIGIBLE ACCOUNT D000900
Handling ① Transaction was denied by host
Cause DAILY LIMIT EXCEEDED D001000
Handling ① Transaction was denied by host
5050 Win XP 12. ERROR CODE
12-14
CODE Error Cause and Handling
Cause UNABLE TO PROCESS D001100
Handling ① Transaction was denied by host
Cause ① AMOUNT TOO LARGE This error code means “Invalid Transaction” at ATM connected② to RBS-LYNK. D001200
Handling ① Transaction was denied by host
Cause ① ACCOUNT CLOSED This error code means “Invalid Amount” at ATM connected② to RBS-LYNK. D001300
Handling ① Transaction was denied by host
Cause ① PIN TRIES EXCEEDED This error code means “Invalid Card Number” at ATM connected② to RBS-LYNK. D001400
Handling ① Transaction was denied by host
Cause UNABLE TO PROCESS D001500
Handling ① Transaction was denied by host
Cause WITHDRAWAL LIMIT ALREADY REACHED D001600
Handling ① Transaction was denied by host
Cause INVALID AMOUNT D001700
Handling ① Transaction was denied by host
Cause EXTERNAL DECLINE D001800
Handling ① Transaction was denied by host
Cause SYSTEM ERROR D001900
Handling ① Transaction was denied by host
Cause ① CONTACT CARD ISSUER. This error code means “Surcharge② screen should have been displayed” at ATM connected to RBS-LYNK. D002000
Handling ① Transaction was denied by host
Cause ROUTING LOOKUP PROBLEM D002100
Handling ① Transaction was denied by host
Cause UNABLE TO PROCESS D002200
Handling ① Transaction was denied by host
Cause TRANSACTION NOT SUPPORTED D002300
Handling ① Transaction was denied by host
5050 Win XP 12. ERROR CODE
12-15
CODE Error Cause and Handling
Cause Exceeds Issuer Withdrawal Limit D002400
Handling ① Transaction was denied by host
Cause No Credit Account D003900
Handling ① Transaction was denied by host
Cause Insufficient Funds D005100
Handling ① Transaction was denied by host
Cause No Checking Account D005200
Handling ① Transaction was denied by host
Cause No Savings Account D005300
Handling ① Transaction was denied by host
Cause Expired Card D005400
Handling ① Transaction was denied by host
Cause Incorrect Pin D005500
Handling ① Transaction was denied by host
Cause Transaction not Permitted – Card D005700
Handling ① Transaction was denied by host
Cause Transaction not Permitted – Terminal D005800
Handling ① Transaction was denied by host
Cause Exceeds Withdrawal Limit D006100
Handling ① Transaction was denied by host
Cause PIN Tries Exceeded D007500
Handling ① Transaction was denied by host
Cause No Account D007800
Handling ① Transaction was denied by host
Cause Invalid Date D008000
Handling ① Transaction was denied by host
Cause Can not Verify PIN D008300
Handling ① Transaction was denied by host
Cause Can not Verify PIN D008600
Handling ① Transaction was denied by host
Cause Bank Unavailable D009100
Handling ① Transaction was denied by host
5050 Win XP 12. ERROR CODE
12-16
CODE Error Cause and Handling
Cause System Unavailable D009200
Handling ① Transaction was denied by host
Cause Transaction Serial Number mismatched D009300
Handling ① Transaction was denied by host
Cause Record Format Mismatched. Check if a proper AP for the host has been loaded. D009400
Handling ① Transaction was denied by host
Cause Routing Identification Mismatched. Check the routing Identification. D009500
Handling ① Transaction was denied by host
Cause Terminal Identification Mismatched. Check the terminal Identification. D009600
Handling ① Transaction was denied by host
Cause Response Type Mismatched (Reversal) D009700
Handling ① Transaction was denied by host
Cause Response Type Mismatched (Day Close) D009800
Handling ① Transaction was denied by host
Cause Response Type Mismatch (Config.) D009900
Handling ① Transaction was denied by host
Cause Response Type Mismatch (Withdrawal/Balance/Transfer) D009A00
Handling ① Transaction was denied by host
Cause STX missing D009B00
Handling ① Check modem cable Contact to host②
Cause ETX missing D009C00
Handling ① Check modem cable Contact to host②
Cause FS missing (next to Response Code) D009D00
Handling ① Check modem cable Contact to host②
Cause FS missing(next to Retrieval Reference Number) D009E00
Handling ① Check modem cable Contact to host②
Cause FS missing(next to System Trace Audit Number) D009F00
Handling ① Check modem cable Contact to host②
5050 Win XP 12. ERROR CODE
12-17
CODE Error Cause and Handling
Cause FS missing (next to Account Balance) D00A000
Handling ① Check modem cable Contact to host②
Cause FS missing (next to Available Balance) D00A100
Handling ① Check modem cable Contact to host②
Cause FS missing (next to Surcharge Amount) D00A200
Handling ① Check modem cable Contact to host②
Cause FS missing (next to Authorization Response Text) D00A300
Handling ① Check modem cable Contact to host②
Cause ETX position is not correct. D00A400
Handling ① Check modem cable Contact to host②
Cause FS missing (next to Total Cash Dispense Amount in the Day Close message) D00A500
Handling ① Check modem cable Contact to host②
Cause FS missing (next to Total Non Cash Dispense Amount in the Day Close message) D00A600
Handling ① Check modem cable Contact to host②
Cause FS missing (next to Total Surcharge Amount in the Day Close message) D00A700
Handling ① Check modem cable Contact to host②
Cause FS missing (next to Surcharge Amount in the Configuration message) D00A800
Handling ① Check modem cable Contact to host②
Cause ETX missing (in the Configuration message) D00A900
Handling ① Check modem cable Contact to host②
Cause REVERSAL DECLINED D011100
Handling ① Check modem cable Contact to host②
5050 Win XP 12. ERROR CODE
12-18
CODE Error Cause and Handling
Cause PIN CHANGE DECLINED D022200
Handling ① Check modem cable Contact to host②
Cause No response from the modem controller within a specified time after issuance. D030000
Handling ① Check modem cable Contact to host and phone company②
Cause No connection D100000
Handling ① Check modem cable Contact to host and phone company②
Cause ENQ was not received from the host. D110000
Handling C① ontact to phone company Contact to host②
Cause Transmission error : Failed to receive the whole data within 5 seconds after requesting the modem to send the data. D120000
Handling C① ontact to phone company Contact to host②
Cause NAK has been sent three times or more. Failed in receiving the data due to
parity or LRC error. Therefore, sent NAK to the host and requested to send the data again three times or more. D130000
Handling C① ontact to phone company Contact to host②
Cause ① Modem dial connection time-out (while dialing the modem) No response from host for 60 seconds.② D150000
Handling Try later① Contact to host and ② to phone company
Cause No carrier before sending data after modem connection
D170100 Handling
Check phone line status① Check ground of AC② power and noise between modem cable and power cable
Cause No carrier before receiving ENQ from host
D170200 Handling
Check phone line status① Check ground of AC power and noise between modem cable and ② power cable
Cause No carrier before sending transaction request data to host
D170300 Handling
Check phone line status① Check ground of AC power and noise between modem cable and ② power cable
5050 Win XP 12. ERROR CODE
12-19
CODE Error Cause and Handling
Cause No carrier after sending transaction request data to host
D170400 Handling
Check phone line status① Check ground of AC power and noise between modem cable and ② power cable
Cause No carrier before receiving ACK from host
D170500 Handling
Check phone line status① Check ground of AC power and noise between mode② m cable and power cable
Cause No carrier after receiving ACK from host
D170600 Handling
Check phone line status① Check ground of AC power and noise between modem cable and ②
power cable Cause No dial tone
D180000 Handling Check modem①
Cause No Answer D190000
Handling Check phone number① Contact to telephone company and host②
Cause Dial(Line) busy D200000
Handling Make a transaction later① Check ground phone line status②
Cause Response time-out (30 seconds) for Modem Initialize command before the modem was connected. D210000
Handling Check modem①
Cause EOT was not received from the host. D220000
Handling Check phone line status① Contact to host②
Cause Dial connecting time① -out (60Sec) or dial connection error Host res② ponse message time-out (60Sec). D320000
Handling Check phone line status① Contact to host②
Cause UPS ABNORMAL POWERAB Handling Check UPS①
Cause POWER OUT OR AC OFF POWERAC Handling Check AC power status and environment①
Check UPS② Cause BATTERY LOW POWERB
A Handling Check AC power status and environment① Check UPS②