3D Printing a Historic Lighthouse by Fred bermudez

Post on 26-Jan-2015

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This presentation is to serve as a quick overview of 3D printing technology itself and how we starting using the technology on our projects.

Transcript of 3D Printing a Historic Lighthouse by Fred bermudez

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

FARO is proud to welcome you to the

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

Cape San Blas LighthouseField Collection to Point-Cloud Database and 3D Printing.

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Alfredo (Fred) Bermudez, PSM

Nobles Consulting Group, Inc.

Tallahassee, Florida

Indecision is the Key to Flexibility

First Scanner in 2005

Currently run:

FARO Focus 3D

Leica ScanStation2

Leica C-10

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Built more than 165 years ago for $8,000

Cape San Blas Lighthouse

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The lighthouse was used to guide vessels around the shoals running out from the Cape.

Cape San Blas Lighthouse

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It used a sole beacon that could be seen for up to 10 miles offshore.

Having its original lens, the Lighthouse and its two Keeper’s Quarters remain a historic attraction.

Cape San Blas Lighthouse

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View from the lighthouse.

Cape San Blas Lighthouse

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Tropical Storm Isaac was the last blow in a series of storms that reclaimed the remaining shoreline forcing the lighthouse to close temporarily in 2012.

Cape San Blas Lighthouse

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In honor of its historic and iconic presence on the Cape, the community chose to fund the relocation of the lighthouse to Port St. Joe to protect and preserve its heritage.

Cape San Blas Lighthouse

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SEARCH, MLD Architects, and NCG teamed to prepare HABS/HAER documentation of the lighthouse.

Cape San Blas Lighthouse

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Exterior scan locations.

Cape San Blas Lighthouse

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Cape San Blas Lighthouse

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Sphere on railings used for additional control points.

Cape San Blas Lighthouse

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Lens Room scans

Cape San Blas Lighthouse

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“Lens Refraction”

Cape San Blas Lighthouse

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Cape San Blas Lighthouse

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Watch Room scans

Cape San Blas Lighthouse

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Stair Well scans

Cape San Blas Lighthouse

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Inside the lighthouse stairs.

Cape San Blas Lighthouse

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Scanning the stairs

Cape San Blas Lighthouse

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Cape San Blas Lighthouse

Inside the lighthouse stairs

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Cape San Blas Lighthouse

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Cape San Blas Lighthouse

Elevations and Sections for HABS/HAER documents

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Elevations and Sections for HABS/HAER documents

Cape San Blas Lighthouse

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

Cape San Blas Lighthouse

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

Cape San Blas Lighthouse

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

Cape San Blas Lighthouse

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

Cape San Blas Lighthouse

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

Cape San Blas Lighthouse

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

3D Printers

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3D Printers

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

3D Printers

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3D Printers

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

3D Printers

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

3D Printers

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

3D Printers

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3D Printers

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3D Printers

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Photos123D Catch

ScannersSense 3DKinect – SceneCTMakerBot Digitizer

3D Printing – Data Capture

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Site ModelImported to 3D StudioExported OBJ

3D Printing

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Floor plan ModelDrawn in RevitExported to OBJ

3D Printing

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3D Model created in Revit and export to multiple formats (DWG, OBJ, STL, PLY, 3D PDF, 3DS, MAX, KMZ)

3D Printing

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Google Earth Export - 3D KMZ

3D Printing

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Google Earth Export - 3D KMZ

3D Printing

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Mesh MixerStabilityStrengthThicknessOrientationSupports

3D Printing – Model Repair

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Print SettingsRafts and SupportsSpeedInfill PercentageLayer HeightTemperature

3D Printing – Model Printing

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Possible ErrorsFilament JamsHoming ErrorsUnder ExtrusionPower OutagesUnleveled Build PlateThin/Brittle sections3D model errors

3D Printing

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3D Printing

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Model Cleanup

BladesPliersHeat gunAcetoneHeat Plate

3D Printing

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Acetone Vapor Bath

3D Printing

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“Almost the Final Product”

3D Printing

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Cape San Blas Lighthouse