Post on 06-Apr-2018
8/3/2019 2011 BoXXer World Cup Technical Manual
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2011 Tcc M
8/3/2019 2011 BoXXer World Cup Technical Manual
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GEN.0000000003186 REV A2
Table o ConTenTs
geT Ting sTarTed .......................................................................................................................................................................................................................................3PARTS ................................................................................................................................................................................................................................................................................3TOOLS ................................................................................................................................................................................................................................................................................3RecORd YOUR SeTTINGS .............................................................................................................................................................................................................................................4
OIL vOLUme cHART .......................................................................................................................................................................................................................................................5TORQUe cHART ...............................................................................................................................................................................................................................................................5SeRvIce INTeRvALS .....................................................................................................................................................................................................................................................5ANATOmY .........................................................................................................................................................................................................................................................................6
orK reMoval .............................................................................................................................................................................................................................................8
lower leg reMoval .................................................................................................................................................................................................................................9
seal serviCe .............................................................................................................................................................................................................................................11wIPeR & OIL SeAL RemOvAL....................................................................................................................................................................................................................................1wIPeR & OIL SeAL INSTALLATION .........................................................................................................................................................................................................................11
air spring serviCe .................................................................................................................................................................................................................................12AIR SPRING RemOvAL INSTRUcTIONS .................................................................................................................................................................................................................12AIR SPRING SeRvIce INSTRUcTIONS ...................................................................................................................................................................................................................13AIR SPRING INSTALLATION INSTRUcTIONS .......................................................................................................................................................................................................14
daMper serviCe ......................................................................................................................................................................................................................................15dAmPeR RemOvAL/SeRvIce ...................................................................................................................................................................................................................................15dAmPeR INSTALLATION ............................................................................................................................................................................................................................................16
lower leg insTallaTion .....................................................................................................................................................................................................................18orK insTallaTion ..................................................................................................................................................................................................................................20
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GEN.0000000003186 REV A3
boXXer world Cup TeChniCal Manual
Toolslower legreMoval
oil and dusTseal serviCe
daMperserviCe
springserviCe
lower leginsTallaTion
orK/wheelreMoval/
insTallaTion
saeTY/sTarTing eQuipMenT
SAFeTY GLASSeS X X X X X X
APRON X X X X X X
RUBBeR GLOveS X X X X X X
cLeAN RAGS (LINT FRee) X X X X X X
OIL PAN X X X X X X
cLeAN wORK AReA X X X X X X
BIcYcLe STANd X X X X X X
wrenChes/pliers
1.5 HeX X
4 HeX X
5 HeX X X
6 HeX X
12 SOcKeT X
24 SOcKeT X X
24 FLAT wReNcH X X X
TORQUe wReNcH X X X X
LARGe SNAP RING PLIeRS - INTeRNAL X X
MisCellaneous Tools
ScHRAdeR vALve cORe TOOL X
PLASTIc mALLeT X X X X X
LONG dOweL ROd (PLASTIc OR wOOd) X X
SHARP PIcK X X
dOwNHILL TIRe LeveR OR LARGe FLAT HeAd
ScRewdRIveRX
35 OIL SeAL/dUST wIPeR INSTALLeR X
RULeR X X
oil/liQuids
5t ROcKSHOX SUSPeNSION OIL X
15t ROcKSHOX SUSPeNSION OIL X
GReASe (SUSPeNSION OIL SOLUBLe) X X X X
OIL meASURING devIce X X X X
ISOPROPYL ALcOHOL X X X X X X
This gui prois stp-by-stp instrutions to assist in proring routin aintnan o your BoXXr ront suspnsion ork.
parTs
Sriing your ork ill rquir n rplant parts suh as ust sals, o-rings, oil, t. mak sur you ha all th parts aailablbor you bgin sri. Rr to th RokShox Spar Parts catalog or a oplt list o all sri kits an orrsponing part
nubrs or th 2011 BoXXr worl cup.
ToolsTh olloing hart is a list o th tools n or sri o your 2011 BoXXr worl cup. whil this hart is intn to b
oprhnsi, it is still only a gui. Th tools rquir or ah stp o sri ar tail in th txt o ah sri stion.
g e T T i ng s Ta r T e d
http://www.sram.com/en/service/rockshox/view.php?catID=5&subcatID=3http://www.sram.com/en/service/rockshox/view.php?catID=5&subcatID=38/3/2019 2011 BoXXer World Cup Technical Manual
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GEN.0000000003186 REV A4
geTTing sTarTed (ConTinued)
reCord Your seTTingsTak a ont an ror all o your BoXXr ork sttings in th hart blo. This ill allo you to rturn your ork to its original
sttings atr sri. B sur to ror th sri at as ll, this ill hlp you kp trak o sri intrals.
T tm y ttm t, cm, tt m t :
bttm ot - count th nubr o liks hil turning th botto out ajustr ully ountr-lokis.
r - count th nubr o liks hil turning th rboun ajustr ully ountr-lokis.
Cm - count th nubr o liks hil turning th oprssion ajustr ully ountr-lokis.
MYseTTings
serviCe daTelower Crown
heighTpressureseTTing
boTToMouT
low speedCoMpression
high speedCoMpression
beginningsTroKe
rebound
endingsTroKe
rebound
boXXer world Cup TeChniCal Manual
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GEN.0000000003186 REV A5
boXXer world Cup TeChniCal Manual
geTTing sTarTed (ConTinued)
Th olloing hart lists all o th oil olus an ights or your BoXXr as ll as tool sizs an torqu alus or all o th
astnrs.
oil voluMe CharT
dapr
thnology
(ri si)
volu(L)
Hight()
Oilt
volu(L)
Oilt
Spring
thnology
(non-ri si)
volu(L)
Oilt
volu(L)
Oilt
Uppr lg Lor lg Uppr lg Lor lg
BoXXr worl cup mission control dH 239 173 5 10 15Solo Air ith
volu Ajust5 15 10 15
TorQue CharT
Part/astnr Tool siz Torqu
maxl dH (non ri-si) 6 8 liks
maxl dH (ri-si) 6 5.7 N (50 in-lb)
cron bolts 4 7.3 N (65 in-lb)
Botto bolts 5 7.3 N (65 in-lb)
Top aps 24 7.3 N (65 in-lb)
serviCe inTervalsTh olloing hart is a suary o th aintnan/sri intrals or BoXXr orks. Folloing this shul is iportant to nsur
th onsistnt proran an longity o your ork. So o th inoration list ay not b appliabl to your ork.
maintnan Intral (Hours)
clan irt an bris ro uppr tubs ery richk air prssur (air orks only) ery ri
Inspt uppr tubs or sraths ery ri
Lubriat ust sals an uppr tubs ery ri
chk ront suspnsion astnrs or propr torqu 25
Ro lors, lan/inspt bushings an hang oil bath (i appliabl) 25
clan an lubriat air spring assbly 50
chang oil in aping syst 100
clan an lubriat oil spring assbly (oil orks only) 100
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GEN.0000000003186 REV A6
Lor cron
Fra Bupr
Uppr cron
Botto Bolt
Lor Lg
Uppr Tub
Strr Tub
maxl Lit dH
Brak Hos Guis
boXXer world Cup TeChniCal Manual
driveside
n
on
-driveside
anaToMY
High Sp coprssion Ajustr Knob
Lo Sp coprssionAjustr Knob
Bginning Strok Rboun
Ajustr Knob
ening Strok Rboun
Ajustr Knob
Air cap
Botto Out Ajustr Knob
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GEN.0000000003186 REV A7
boXXer world Cup TeChniCal Manual
saeTY irsT!At SRAm, ar about YOU. Plas, alays ar your saty glasss
an protti glos hn sriing your RokShox suspnsion.Prott yoursl! war your saty gar!
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GEN.0000000003186 REV A8
orK reMoval
I you hant on so alray, asur an ror1.
(in th Ror Your Sttings stion) th istan
btn th top o th lor ron an th top o
th uppr tub just unrnath th top ap. This ill
ak r-installing your ork asir.
Us a 6 hx rnh to loosn th maxl dH2.
bolt on th non-ri si until tnt liks ar no
longr lt.
Us a 6 hx rnh to unthra an ro th3.maxl dH ro th ri-si. Pull onar on th
hl to ro it ro th ork.
disonnt th brak hos ro th ork thn4.
ro th brak alipr aoring th brak
anuaturr's instrutions.
Us a 4 hx rnh to loosn th our lor5.
ron an to uppr ron bolts that lap th
rons to th uppr tubs. do not loosen the steerer
tube clamping bolt locate on the upper crown.
Sli th uppr tubs onar so thy lar th6.
uppr ron. La nough laran btn
th uppr tub an th ron to ro th ra
buprs (in th olloing stp). Lightly r-tightnon o th lor ron bolts to tporarily hol th
ork in pla.
Us your thub to pry th thikst stion o ah7.
ra bupr aay ro th uppr tub. Spray
isopropyl alohol or atr btn ah bupr an
uppr tub. Tist ah bupr bak an orth until
it is loos on th uppr tub. Sli both buprs up
an o o th uppr tubs.
Loosn th lor ron bolt an sli th ork on8.
through th lor ron an opltly ro it
ro th bik.
Spray isopropyl on th uppr tubs an ron9.
laping suras, an lan ith a lint r rag.
Ro th air ap. Us a shok pup to hk an10.
ror th air spring prssur. Us a Shrar al
or tool to prss th Shrar al an
prssuriz th Solo Air syst. Ro th
Shrar al or.
CauTionvy m m t k c. t c t jy / m t t k.
inTroduCTion
Roing your ork ro th bik is th rst stp rquir in orr to pror sri. BoXXr s ual ron atur allos thork to b asily isassbl an ro ro th bik. This prois asy ass to intrnal oponnts an is or
onnint than orking aroun a oplt bik.
boXXer world Cup TeChniCal Manual
C i LLC
E E ic ll i i c l . i ill ll i i i l
i ic . c ic ll, i ill l c ic i l .
:
Btt ot - C o u nt t h e n u mb e r of c l i ck s wh il e t u rn i ng t h e B o tt o m O u l l c c l c i .
Rebd- C o un t t h e n u mb e r of c l i ck s wh il e t u rn i ng t h e r e bo u nd a d j l l c c l c i .
cress- C o un t t he n u mb e r o f cl i ck s wh il e t u rn i ng t h e c o mp r e i l l c c l c i .
mYSETTinGS
SERvicE DATElowER cRown
hEiGhTpRESSuRESETTinG
Bo l EEc E i
i EEc E i
E i iE
E
E iE
E
e ll i c r li ll e il l e ei r r ll l i l ll
.
il l E
c l
( i i
l
( L
i
(
il l
( L
ili
c l
( - i i
l
( L
il l
( L
il
l L l l L l
l C i i C ll i i
l
E
/ l i
l ( i - i clic
l ( i - i . ( i -l
C l . ( i - l
l . ( i - l
c . ( i - l
1 2
3 5
6 7
10
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boXXer world Cup TeChniCal Manual
lower leg reMoval
clap on o th uppr tubs, just blo th top ap,1.
in a bik stan an pla an oil pan bnath th ork
to ath any oil that ill rain.d t ctc t t cm tt t k t. C y m t tcm c t cm t t. ac t t my t tct t t c.Us a 2 hx ky to ro th rboun ajustr2.
knob rtaining bolt. Ro th bginning strok
rboun knob, ashr, an ning strok rboun
knob.
Us a 24 fat rnh to loosn an ro th3.
rboun shat bolt. Ro th rush ashr an
rtainr ro th bolt, thn r-install th bolt to to
thr turns.Pla a 12 sokt or th rboun ajustr4.
shat , against th rboun bolt. Us a plasti allt
to rly strik th sokt to r th rboun shat
ro its prss-t to th lor lg.
2
3
4
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GEN.0000000003186 REV A10
boXXer world Cup TeChniCal Manual
lower leg reMoval (ConTinued)
Us a 5 hx rnh to loosn th spring shat5.
bolts thr to our turns.
Us a plasti allt to rly strik th spring shat6.
bolt to r th spring shat ro its prss-t to thlor lg. Ro th spring shat bolt an rboun
bolt/ajustr assbly opltly.
Allo th oil to rain.7.
i t m t , t ft() my t cmty . r-t tt t() t t t t tk t .Ro th lor lg ro th ork by rly pulling8.
ah uppr tub out o th lor lg assbly.
d t t t k c t y t m t t c m tk. i t t t t , t ft tt my t cmty
. r-t t t t t t t t tk t .Allo any raining oil in th lor lg to rain into9.
th oil pan.
Spray isopropyl alohol onto th uppr tubs an10.
lan ith a lint r rag.
Inspt th uppr tubs or aag.11.
dm c ctc, c mk t c t t c c t k t t ctmtt t t k. dm t c.
6
8
5
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boXXer world Cup TeChniCal Manual
s e a l s e r v i C e
Suspnsion ork sals ar onsir "ar an tar" parts an rquir rgular aintnan. Th rquny o sal rplantill pn on th rquny o riing, riing trrain, rir boy ight, an typ o ork. Th olloing haptr ors ipr an
oil sal roal an installation.
wiper & oil seal reMoval
Position th tip o a onhill tir lr or larg,1.
fat ha srrir unrnath th lip o th
lor blak oil sal loat abo th uppr
bushing.
Stabiliz th lor lg upright on a bnh top or2.
on th foor. Hol th lor lg rly an us
onar or on th tool hanl to
lrag both sals out at th sa ti.
b t tz t tt t m t t .d t t t tt tct, cm t c t, t. T m t .Spray isopropyl alohol on an into th lor lg.3.
wip th lor lgs lan. Thn rap a lan,
lint r rag aroun a ol an lan th insi
o ah lor lg.
wiper & oil seal insTallaTion
Position th oil sal, ith th groo si1.
isibl, onto th stpp si o th 35 sal
installation tool.
Hol on o th lor lgs rly an us th sal2.
installation tool to push th oil sal nly into
that lg so that th fat sura o th sal is fush
ith th top o th sal pokt. Rpat or th
othr lg.
b t tz t tt t m t t .
d t t t tt tct, cm t c t, t. T m t .Position th ust ipr sal, ith th groo3.
si isibl, into th rss si o th 35
sal installation tool.
Hol on o th lor lgs rly an us th sal4.
installation tool to push th ust ipr into that
lg until it stops. Rpat or th opposit lg.
inTroduCTion
1 2
3 4
1 2
3
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GEN.0000000003186 REV A12
boXXer world Cup TeChniCal Manual
air spring serviCe
CauTionvy tt t sc m mt k c. pc t t k c t jy /m t t k.
clap th spring si uppr tub, just blo th1.
top ap.
Us a 1.5 hx rnh to loosn ah pinh2.
bolt o th botto out ajustr knob until th
knob an b ro. Ro th knob.
Us a 24 sokt rnh to unthra an3.
ro th air spring top ap. Pour any oil roth uppr tub into an oil pan.
Us a pik to ro th top ap o-ring an4.
botto out ajustr o-ring. Apply gras to th
n o-rings an install th.
Us isopropyl alohol to lan th botto out5.
ajustr thras. Apply gras to th botto
out ajustr thras.
Pla th tips o larg intrnal snap ring plirs in6.
to o th ports in th bas plat. Us th snap
ring plirs to rly prss th botto o th bas
plat into th uppr tub an rotat until th
bas plat tab is bhin th snap ring, out o th
ay o th snap ring ylts.
Us larg intrnal snap ring plirs to ro th7.
snap ring. Gui th snap ring o o th spring
shat by han.
d t ctc t t c m t . sctc t t t y t t t , t c mc.Firly pull on on th air shat to ro th8.
air spring assbly ro th uppr tub. clan
an inspt th assbly or aag.
1 2air spring reMoval insTruCTions
2 3
4 5
6
7 8
AIR SPRING ASSemBLY
BASe PLATe TAB
BASe ASSemBLY
KIcK PLATe
AIRPISTON
AIR SHAFT
TOP OUTBUmPeR
BASe ASSemBLY BASe PLATe
NeGATIvePISTON
ALUmINUmSUPPORT wASHeR
wAvYwASHeR
BASe PLATe
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GEN.0000000003186 REV A13
air spring serviCe insTruCTions
Spray isopropyl alohol on th insi an9.
outsi o th uppr tub. wip th outsi o
th uppr tub ith a lan rag. wrap a lan
rag aroun a long ol an insrt it into thuppr tub to lan insi th uppr tub.
Us a pik to ro th air piston gli rings10.
an qua ring sal. Apply gras to th n
qua ring an install it onto th air piston. Install
th n gli rings onto th air piston, on on
ah si o th qua ring.
Sli th bas assbly, top out bupr, an11.
kik plat ro th air shat. Spray th air shat
ith isopropyl alohol an ip lan ith a rag.
Ro th top out bupr ro th bas12.
assbly. Us a pik to ro th innr an
outr ngati piston o-rings. Apply gras to
th n o-rings an install th.w ck t m-, t ctc t t t.sctc my c t k.Install th kik plat onto th top out bupr,13.
an th top out bupr onto th bas assbly.
Install th kik plat, top out bupr, an bas14.
assbly onto th air shat ith th kik plat
orint toar th air piston.
Mk tt t mm t y tt ccty t my. T mm t t t t t t
t y t t t.Apply a libral aount o gras to th air piston15.
qua ring an gli rings, an th ngati piston
outr o-ring.
Insrt th air assbly into th botto o th16.
uppr tub by gntly roking th air shat si to
si hil rly pushing it into th uppr tub.
boXXer world Cup TeChniCal Manual
9
11
10
12
13 14
15 16
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GEN.0000000003186 REV A14
air spring insTallaTion insTruCTions
Install th snap ring onto larg intrnal snap ring17.
plirs. Us th plirs to push th bas
plat into th uppr tub hil installing th snap
ring into its groo. Th bas plat tab shoul bsituat btn th snap ring ylts.
Snap rings have a sharper-ege sie an a
rouner-ege sie. Installing snap rings with
the sharper-ege sie facing the tool will allow
for easier installation an removal.
Mk t cy t t . Y c cck t y t t tt t ck t c tm, t fmy t m t.Insrt th top ap into th uppr tub/ron an18.
han thra it into th uppr tub.Us a 24 sokt rnh to tightn th top19.
ap to 7.3 N (65 in-lb).
R-install th botto out ajustr knob onto th20.
top ap ith th pinh bolts orint toar th
fat stions on th botto out ajustr. Tightn
th pinh bolts to 0.2-0 .6 N (2-5 in-lb).
Lubriat th n Shrar al or ith21.
suspnsion oil an install it into th top ap.
Tightn th al or to 1.0 N (10 in-lb).
boXXer world Cup TeChniCal Manual
17
18
20 21
19
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GEN.0000000003186 REV A15
boXXer world Cup TeChniCal Manual
daMper serviCe
daMper reMoval/serviCe
Turn th blu high sp oprssion knob1.
ully lokis, to st it to th axiu
oprssion
position. Ror your stt ing by ounting th
nubr o liks. This ill ak tuning your ork
atr sri asir.
Us a 24 fat rnh to ass th top ap2.
unr th blu high sp oprssion knob.
Unthra an ro th top ap.
Ro th oprssion apr ro th3.
uppr tub by pulling up an roking it ro si
to si.
Spray isopropyl alohol onto th uppr tub4. thras an lan th ith a lint r rag.
Ro th top ap o-ring. Apply gras to th5.
n o-ring an install it . Ro th gli ring
ro th oprssion apr piston assbly.
Apply gras to th n gli ring an install it.
Pour any raining oil ro th uppr tub into6.
th oil pan.
Push th rboun apr shat into th sal7.
ha, laing just nough shat xpos to hol
onto ith your ngrs. Us larg intrnal snap
ring plirs to ro th sal ha snap ring
ro th snap ring groo.
d t ctc m t c tm t m t .ay m t y t - , t cm mc t .Orint th uppr tub upright in th biyl8.
stan. Firly pull on on th apr shat an
ro th rboun apr an sal ha
assbly ro th uppr tub.
Sli th sal ha o th apr shat.9.
Us a pik to ro th innr an outr sal
ha o-rings. Apply gras to th n o-ringsan install th.
d t ctc m t m t -. ay m t y t - , t c m mc t .
1 2
3 5
7
8
9
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GEN.0000000003186 REV A16
boXXer world Cup TeChniCal Manual
daMper insTallaTion
Spray isopropyl alohol on th rboun apr10.
shat an lan it ith a lint r rag.
Ro th gli ring ro th rboun shat11.
assbly. Apply gras to th n gli ringan install it.
Apply gras to th sal ha innr o-ring. Sli12.
th rboun sal ha onto th rboun apr
shat ith th fat si o th sal ha aing
aay ro th piston.
it m m t mt t cm t m t t t . oc t t t t, t ck t t m t tt tm t c mt mt . rm y
mt -t t my t t k.Spray isopropyl alohol into th uppr tub.13.
wrap a lan, lint r rag aroun a ol an
lan th insi o th uppr tub.
Apply gras to th sal ha outr o-ring.14.
Insrt th rboun apr piston into th botto
o th uppr tub at an angl, ith th si o th
gli ring opposit th split ntring th uppr
tub rst. continu to angl an rotat until
th gli ring is in th uppr tub. Push th sal
ha rly into th botto o th uppr tub
until th rtaining ring groo is isibl.
Push th rboun apr shat into th sal15.
ha, laing just nough shat xpos to hol
onto ith your ngrs. Us larg intrnal snap
ring plirs to sur th snap ring into th snap
ring groo.
Snap rings have a sharper-ege sie an a
rouner-ege sie. Installing snap rings with
the sharper-ege sie facing the tool will allow
for easier installation an removal.
Mk t cy t t . Y c cck t y
t t tt t ck t c tm, t fmy t m t.
13
11
14
15
pisTon seal headdaMper shaT
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GEN.0000000003186 REV A17
boXXer world Cup TeChniCal Manual
daMper insTallaTion (ConTinued)
Orint th uppr tub upright in th biyl16.
stan. Pull th rboun apr shat on to
th ully xtn position. masur an sloly
pour 239 L o RokShox 5t suspnsion oil intoth uppr tub.
Y c t t m f. Tmt cmm y t ttc t t k. p t t t. Cmt k tm t cct t tt t m ytm. i t k t t k, y t t tt t k t t k t y xt.M m t t t t t tt t . T mmt 173 mm. a m cy.
Apply gras to th oprssion apr top17.ap thras an top ap o-ring. Insrt th
oprssion apr into th top o th uppr
tub an push onar until th apr is ully
sat in th uppr tub.
Han thra th oprssion apr lokis18.
into th uppr tub. Us a 24 fat rnh to
tightn th oprssion apr top ap to
7.3 N (65 in-lb). Rst th lo sp
oprssion ajustr knob to its original stting
(ount in th tabl o th Gtting Start
stion).
16 17
18
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GEN.0000000003186 REV A18
lower leg insTallaTion
boXXer world Cup TeChniCal Manual
Spray th uppr tubs ith isopropyl alohol an1.
ip ith a lan rag.
clan an inspt th shat bolts, nylon rush2.ashrs, an rush ashr rtainrs. Rpla
any rush ashrs an rush ashr rtainrs i
aag.
Y mt c ty c cm c . dty mc c c t k m tk.Apply a libral aount o gras to th innr3.
suras o th ust ipr an oil sal.
Gntly sli th lor lg assbly onto th4.
uppr tubs. mak sur that th apr si
gos into th right lor lg, an th spring si
gos into th lt lor lg. Sli th upprtubs into th lor lg until you l th spring
an apr shats ak ontat ith th insi
o th lgs, thn pull th uppr tubs bak out
a ntitrs to proi laran or oil
lubriation installation.
Mk t t t t tccty tt t .Inrt th ork to about 455. grs, ith th
ork lgs pointing upar. masur an injt/
pour 10 L o RokShox 15t suspnsion oil into
both sis o th lor lg through th shat bolt
hols.
Sloly sli ah uppr tub opltly into6.
th lor lg until th shat thras ar isibl
through th shat bolt hols.
Sliing the upper tubes an lower legs
together too quickly will cause oil to spray out of
the shaft bolt holes.chk or oil in th shat thras. I thr is oil7.
in this ara, us th ornr o a rag to lan an
ry th thras.
Thra th rboun apr an oil spring8.
shat bolts into th thra shat ns,
through th lor lg hols. Us a 5 hx to
tightn th spring shat bolt to 7.3 N
(65 in-lb).Us a 24 fat rnh to tightn th rboun
apr shat bolt to 7.3 N (65 in-lb).
3
4
5 6
7 8
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boXXer world Cup TeChniCal Manual
lower leg insTallaTion (ConTinued)
Install th ning strok rboun ajustr9.
knob, ollo by th ashr onto th rboun
ajustr shat.
Apply a sall aount o thralok to th10.rboun knob rtaining bolt. Install th
bginning strok rboun knob an rtaining bolt
onto th rboun ajustr shat. Us a 2 hx
rnh to tightn th bolt to 0.6-1 N (5-9 in-lb).
Spray isopropyl alohol on ntir ork an ip11.
ith a lan rag.
9
10
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GEN.0000000003186 REV A20
orK insTallaTion
R-installing th ork onto th bik is th nal stp in sriing your BoXXr ork. On you ha install th ork onto th bik,you'll b ray to ri!
inTroduCTion
boXXer world Cup TeChniCal Manual
Sli ah uppr tub through th lor ron,1.
laing nough laran to install th ra
buprs.
Spray a libral aount o isopropyl alohol or atr2.
on th th innr suras o th ra buprs an
r-install th buprs onto th uppr tubs.
Gntly push an tist th uppr tubs through th3.
uppr ron. Position both uppr tubs to xtn
past th top o th uppr ron by an qual aount,
no lss than 2 . masur th istan ro th
top o th uppr tub to th top o lor ron.This istan ust b 156 (+/- 2 ). Align th
logo on th ri si uppr tub ith th logo on
th lor lg.r t t bXX c tm c t m.im c t cmt c c ct mc, t, /c k m.
2 3
boXXer Crown heighT
156 mm (2 mm)
Top o upper Tube
Top o lower Crown
MiniMuM2 MM
Top o upper TubeTo
Top o upper Crown
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boXXer world Cup TeChniCal Manual
orK insTallaTion (ConTinued)
4Us a 4 hx rnh to tightn th our lor4.
ron bolts, in an altrnating ashion, to
7.3 N (65 in-lb). Tightn th to uppr ron bolts
to 7.3 N (65 in-lb).R-install th brak alipr aoring to th brak5.
anuaturrs instrut ions. Fastn th brak hos
to th brak hos guis on th orks lor lg.
Position your hl in th lor lg ropouts. Th6.
hub shoul sat rly in th ropouts. vriy that
nithr th rotor, hub, nor rotor bolts intrr ith
th lor lgs. I you ar unailiar ith ajusting
your is braks, s your brak anuaturrs
instrutions.
Sli th xtrnally thra n o th maxl dH7.
through th ri si o th hub, until it ngags th
thras o th lor lg ropout. Us a 6 hx
rnh to turn th ri si axl bolt an tightn to5.7 N (50 in-lb).
Us a 6 hx rnh to turn th non-ri si8.
axl bolt lokis until you har or l 8 liks or
you rah a torqu alu o 3.4 N (30 in-lb).
Infat th Solo Air syst to th prssur ror9.
prior to sri. R-hk that th botto out
ajustr an all aping ajustrs ar at thir
original sttings (ount in th tabl in th
Gtting Start stion), or rr to th
BoXXr worl cup Tuning Gui to ai in tuning
ajustnts or th rir.
R-install th air al ap.10.
5
7 8
http://www.sram.com/_media/pdf/tuning_guides/boxxerworldcup_tuningguide_en.pdfhttp://www.sram.com/_media/pdf/tuning_guides/boxxerworldcup_tuningguide_en.pdf8/3/2019 2011 BoXXer World Cup Technical Manual
22/22
world headQuarTersSRAm, LLc
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