Post on 08-May-2020
New Components and Solutions from Sensor,Counting and Process Technology
New for 2007 / 2008
2 www.kuebler.com New for 2007/2008
Process Technology
Counting Technology
Encoders, Linear MeasurementSystems + Connection Technology
OEM Products and Systems (OPS)
Rotary and Linear Encoders and Connection Technology
• Incremental Encoders• Absolute Encoders: Single- and
Multiturn and field bus encoders• Magnetic linear measuring system LIMES• Draw wires
Counting Technology
• Electromechanical and electronic Pulse Counters, Timers and Tachometers – high quality, wide variety
• Timers• Energy measurement technology components
Process Technology
• Process displays and process controllers for all linear and non-linear inputs
OEM Products and Systems• We develop and manufacture customised display,
measurement and control components for you• We integrate sensor technology, electronics and
mechanics into a complete system solution
Products – an overview
New Products Catalogue 2007/2008
Catalogue Sensor TechnologyOrder code R.100.569
Catalogue Counting TechnologyOrder code R.100.157
Catalogue Process TechnologyOrder code R.100.801
Call Mrs Mancuso now to order your catalogues – Tel.: +49 (0) 7720 - 3903 - 29
www.kuebler.com 3New for 2007/2008
Table of contents
Page
Overview – New products – Sensor Technology 4
Overview – New products – Count and Process Technology 100
New for Sensor TechnologyRotary magnetic Measurement System LI20/RI20 14
Magnetic encoder type 2450/2470 SSI 17Magnetic encoder type 3651/3671 analogue 22Magnetic encoder type 3658/3678 CANopen 29
Sendix absolute 5858/5878, Singleturn, EtherCAT 36Sendix absolute 5868/5888, Multiturn, EtherCAT 44
Linear magnetic Measurement System LI20/B1 52Linear magnetic Measurement System LI50/B2 55
Draw wire encoder A50 58Draw wire encoder B80 62Draw wire encoder C120 66Draw wire encoder D135 70
AccessoriesMini Measurement System 6Sendix incremental Type 5000 and 5020
Adapter/Isolation inserts 7Resolution up to 5000 PPR 7
Torque stop A020, Tether arm, Stator coupling 8Sendix absolute with tangential cable outlet 8
Inclinometer 76
Optical fibre module 78
Slip ring SR085 80Slip ring SR060 82
New for Counting TechnologyPreset Counter Codix 92x 83(addition Multicolour LED Look)Position and Difference Preset Counter Type 572 88Time and Energy Meter electromechanical, HW66 90
New for Process Technology
Process controller with analogue outputs type 573 92Setpoint generator Codix 533 94
Kübler world-wide 98
Companyy news 100
New Products Catalogue 2007/2008
4 www.kuebler.com New for 2007/2008
New for 2007/2008
15 000 RPM
IP 67High IP value
Shock resistantvibration resistant
see page 14
Application examples:Magnetic ring RI20 + Measuring head LI20
Magnetic ring RI20
Measuring head Limes LI20
New magnetic ring RI20 for the incremental measuring system Limes LI20– Compact solution for rotary applications• > 3600 pulses per revolution• Through hollow shaft up to 30 mm, minimal installation depth of only 16 mm• Simple installation, high protection rating IP67• Non-contact scanning, high shock and vibration resistance
Sendix absolut with EtherCAT interface
Safety-LockTM
IP 67High IP value
- 40° + 90°Temperature
Magneticfield resistant
Singleturn, Multiturn – with solid or hollow shaft16 Bit singleturn, 12 Bit multiturn• Rugged, proven Sendix design• Many additional functions, high speed
see page 36
Sendix absolut 5858/5878, Singleturn, EtherCATSendix absolut 5868/5888, Multiturn, EtherCAT
– Family expanded with fieldbus version EtherCAT
• Fast simple start-up thanks to:– ergonomic bus cover– M12 connectors– diagnostic LED– parameters that can be programmed
over the bus.
Sendix absolute can
also be supplied
with a CANopen or
Profibus interface
www.kuebler.com 5New for 2007/2008
New for 2007/2008
Absolute Singleturn Encoder Type 2450/2470
- 20° + 65°Temperature
Long service life, high reliability, non-contact measuring systemHigh resolution, 12 Bit (4096 variious positions at 360°)
• Output SSI (12 Bit) • Rugged cable outlet, high strain relief
thanks to multiple clamping• Wide range of power supply
5 V DC or 8 ... 30 V DC
see page 17
-20...+85 °C
Absolute Singleturn, SSI, shaft 2450Absolute Singleturn, SSI, hollow shaft 2470
Locked Bearing
Absolute Singleturn Encoder Type 3651/3671 and 3658/3678
Safety-LockplusTM
IP 69kHigh IP value
Shock resistantvibration resistant
mA, VOutput
All-round protection thanks to Safety-LockplusTM and Sensor-ProtectTM technology New magnetic singleturn encoder
Sensor-ProtectTM
Fully encapsulated electronics, separate mechanical bearingassembly
Safety-LockplusTM
IP69k protection on the flange side, robust bearingassemblies with interlocking bearings, mechanicallyprotected shaft seal
Magnetic Singleturn Encoder, Analogue Output, Shaft, Type 3651Magnetic Singleturn Encoder, Analogue Output, Hollow shaft, Type 3671
Magnetic Singleturn Encoder, CANopen, Shaft, Type 3658Magnetic Singleturn Encoder, CANopen, Hollow shaft, Type 3678
see page 22
Application examples::
see page 29
- 20° + 65°Temperature
-40...+85 °C
• Output 4 ... 20 mA, 0 ... 10V, or CANopen• Wide range of temperature -40 °C .... +85 °C• Resolution 12 Bit (4 ... 20 mA, 0 ... 10 V)• Resolution 14 Bit (CANopen)
6 www.kuebler.com New for 2007/2008
New for 2007/2008
Linear Measurement System Limes LI20/B1, Limes LI50/B2
IP 67
Magnetic band B1, B2
New measuring system LI20/LI50 - compact solution for linear applications• Non-contact scanning: high shock and vibration resistance • Optimal protection due to metal housing • Status LED for index signal and error
Application examples:
Linear Measurement System LI20/B1Linear Measurement System LI50/B2 see page 52
Mini Measurement System
• With incremental interface• Very compact (74 mm x 50 mm x 52 mm)• Easy to install, one unit• Fix, connect, ready-to-go• Measuring wheel circumference 100 mm• Resolution 0.1 mm• Output circuit: Push-pull with inversion• Power supply 8 ... 30 V DC• Cable outlet radial, 2 m PVC cable
Order code: 05.2400.0040.1000.5045
Status LED
High IP value
Shock resistantvibration resistant
Measuring head Limes LI20
www.kuebler.com 7New for 2007/2008
New for 2007/2008
see page 58
New Draw Wire Sensors A50, B80, C120, D135
Draw wire sensor A50Draw wire sensor B80Draw wire sensor C120Draw wire sensor D135
WideTemperature
range
High IP value
Reverse polarityprotection
- 40° + 90°
Shock resistantvibration resistant
• Simple wire fixing using clip • Quick mounting• Diamond-polished ceramic guide• Titanium anodised aluminium housing
Additions to Sendix incremental encoder series
Isolation inserts D1 [mm] D1 [Inch]8.0010.4021 6 0,248.0010.4022 6,35 0,258.0010.4023 10 0,398.0010.4024 9,53 0,388.0010.4025 12 0,478.0010.4026 12,7 0,50
• Extended resolution: Sendix incremental 5000 and 5020 with pulse rates up to 5000
• Adapter/isolation inserts for hollow shaft encoders
• Specially for demanding applications• With analogue sensors (0 ... 10 V, 4 ... 20 mA, potenttiometer)
or encoders (Incremental, Absolute, Field bus) • Measurement length from 250 mm ... 40 000 mm• High speed• High acceleration
Dynamic spring traction by means of a constant force spring, long service life, approx. 2 million complete cycles
Type A50
Type D135
15,5
[0.6
1]
]87.1[
1515 [0
.59]
2,54
[0.5
9]
]68.1[2,74
D1
H7
8 www.kuebler.com New for 2007/2008
Additions to Sendix absolute encoder series
• Tangential cable outlet for Sendix absolute 5873 andSendix absolut 5883 Order code: 8.5873.XXXE.XXXX
8.5883.XXXE.XXXXE = Tangential cable outlet,
cable length 1 m
New for 2007/2008
New Encoder mounting attachment for A020/A02H
High speed
• Mounting solution for encoders with large hollow shaft
Stator couplingOrder code: 8.0010.40V0.0000
Tether arm shortOrder code: 8.0010.4T00.0000
Tether arm Length L Order code70 mm 8.0010.40S0.000100 mm 8.0010.40T0.000150 mm 8.0010.40U0.000
Shock resistantvibration resistant
www.kuebler.com 9New for 2007/2008
New for 2007/2008
Inclinometer
Many applications:• Vehicle technology• Solar installations• Cranes and hoists• Commercial vehicles
RoHS
• Rugged construction • Minimal space requirement 20 x 30 x 60 mm (BxHxT)• High resolution and accuracy• Current or voltage interface• High shock resistance
see page 76
The inclinometer IS40 permits 2-dimensional inclinations to be measured. Versions are available for the measuring ranges ±10°, ±45° or ±60°.
The rugged compact construction makes this sensor the idealdevice for angle measurement in harsh environments.
Optical fibre module
The solution for tough signal transmission.The system is made up of an optical fibre transmitter and an optical fibre receiver. The optical fibre transmitter converts theelectrical signals of a conventional incremental encoder into a light signal for transmission by means of an optical fibre.
The receiving module converts the optical signal back into electrical signals. Up to 4 channels may be transmitted safely.
• Process control technology and automation technology
• Interference-sensitive applications• High voltage plants• Plants with long transmission distances• Potential separation• Explosive areas
RoHS
• Signal transmission thanks to a simpleglass fibre
• Safe signal transmission up to 1000 m• Input frequency up to 400 kHz• Input level 10 – 30 V or RS 422• Inverted input signals• Resists extremely strong electro-
magnetical fields Transmitter moduleReceiver module
see page 78
Slip rings
Application areas for Slip Rings:• Packaging machines• Textile machines• Robots and handling equipment• Cranes• Pipeline inspection systems• Video surveillance (CCTV)
equipment• Fairground rides • Bottling plants• Rotary tables
Advantages and benefits:• Rugged design for industrial use• Modular system construction, load and signal
channels can be combined selectively• Long service life and long
maintenance cycles• Separate signal channels• Fieldbus signals such as Profibus,
CANopen etc. up to 12 MB
Description:In general slip rings are used to transmit power, signal or data froma stationary to a rotating platform.
see page 80
SR085
SR060
10 www.kuebler.com New for 2007/2008
New for 2007/2008
Universal Preset Counter CODIX 923 / 924
t HzMultifunction
Batch
∑Totaliser
1 or 2Preset
counter
Highfrequency
max.60 kHz
POSITION
Positiondisplay
High IPvalue
IP 65
Frequency meterHRA
HRAt Hz
Temperature- 20° + 65°
Plug-in screwterminal
Expanded hardware Customised software
The ready-to-go control and display solution for pulses, time and frequencies
Multifunction:• To display, measure and control pulses, frequency and position• Local control functions – ready for use immediately – with many count modes
and functions: just set the parameters and go>really easy to operate >> directly displayed
• Can be used as preset counter, batch counter and totaliser• Direct inputs of the preset or with tracking preset
see page 83High-quality plug-in screw-terminals
Simple programming and operation
The technology platform for OEM applications:
User-friendly:• Large 2-line, 2 x 6-digit LCD display with sign, leading
zero suppression and annunciators, as well as back-lighting for easy readability and clearer understanding in all situations.
• Decade key-pad for fast, direct entry of the presets• Quick, straightforward setting of the parameters
thanks to the clear-cut programming structure andthe menu-driven alpha-numeric display.
• Direct input of the presets via the front keys or theTeach-In input
• Fast installation thanks to plug-in screwterminals
Batch counter
Numerous logic functions and preconfigured, sel-ectable operating modes for a variety of applicati-ons, including for example positioning and batchcounting, make the counter a real alternative to aPLC – and with the benefit of a display included.The devices are so designed that they are expan-dable for OEM applications. Both hardware andsoftware can be modified and expanded. PCB-board receptacles are provided in the counterfor hardware upgrade purposes:
• up to 10 inputs, • up to 6 optocoupler outputs, • up to 4 relay outputs, • further individual functions
The software can be specifically customised toOEM applications. This includes the logic beha-viour of the inputs and outputs (I/O functionality) orthe whole display unit.
Display colours:Standard: positive green with optional backlightingLED Look: negative, red backlightingMulticolour: upper line negative, red backlighting
lower line negative, red or green backlighting (programmable)
MultiColor
www.kuebler.com 11New for 2007/2008
New for 2007/2008
Position and Difference Preset Counter Type 572
... with 2 incremental inputs TTL, RS422 or HTL with max. 1 MHz, 4 fast switching outputs, RS232 and optional fast analogue output. All values freely scalable and can be assigned separately from each other to both inputs. • Innovative:
2 separate fast inputs, which can be calculated with respect to each other.
Many permanently stored count functions.
• Compact:3 display values in one device, 4 fast switching outputs, AC and DC supply
• Versatile: Interface as standard for readin and out, scalable, many different functions
The 572 can be used either in one-channelor two-channel mode. The outputs, controlinputs and the analogue output can beassigned to the various display values.Additional annunciators are provided forstatus display.
Output
mA, V
Menu-drivenprogramming
High IPvalue
IP 65
Accessories
... for Counter and Process displays CODIX 54X, 55X and Type 57X
– Panel cut-out 92 x 45 mm forDIN housing 96 x 48
– Dimension W x H x D 130 x 85 x 160
Order code G 300 005
see page 88
All details concerning our
counters can be found in the main
Counting Technology catalogue.
Call Gaby Mancuso for your free
copy on +49 (0)7720-3903-29
12 www.kuebler.com New for 2007/2008
New for 2007/2008
Multifunction Process Controller Type 573
Setpoint generator, time-based process adjuster CODIX 533
DIN front panel
Menu-drivenprogramming
DIN 24 x 48
000000
Output
mA, V
High IP value
IP 65
Menu-drivenprogramming
2 Inputs/1 analogue
output
mA, V
High IP value
IP 65
... with 2 analogue inputs and an analogue output (mA, V) or 2 switching outputs, 14 bit resolutionn, linearization with up to 16 control points, Tare function, Teach-In function, 3 display values• Can be used as:
– A simple process signal converter,– A process controller (ON/OFF controller)– For complex measuring tasks where
the relationship between two values, one to the other, must be monitored, calculated or further processed in a higher-level controller
The process controller can beused both in single channelmode as well as in dual chan-nel. In dual channel mode, allarithmetic operations are avai-lable for displaying sum total,difference, ratio or the product.Inputs and outputs can be sca-led separately.
see page 92
see page 94
... to output standard analogue voltage or current signals• Innovative:
Function of a digital time controller with analogue output• User-friendly:
Simpler to run processes than with any PLC or processcontroller.
• Cost-saviing and compact:Ideal for simulation runs – Processes become more cost-effective.
The setpoint generator triggers astandard signal or a freely programmable signal sequencefrom 0 … 12 V or from 0 … 24 mA
Accessories
... for Counter and Process displays CODIX 54X, 55X and Type 57X
– Panel cut-out 92 x 45 mm forDIN housing 96 x 48
– Dimension B x H x T 130 x 85 x 160
Order code G 300 005
www.kuebler.com 13New for 2007/2008
New for 2007/2008
Energy and Time meter combination electromechanical HW66
1 2 3 4 5
1 2 3 4 5push
no reset
Timer
Energy meter
kWh
... for optimal metering of costs• Developed to allow accurate, traceable billing
for hire equipment that has a heavy current consumption
• Suitable for insurance settlement purposes• The meters can be officially calibrated
to comply with PTB standards • Tamper-proof and displays
both values even if no voltage is applied
Easy to retrofit:The HW66 is identical in construc-tion to existing hours-run metersand is very easy to retrofitRemote readout:Thanks to an optional SO output.
MID approval - pending
see page 90
• Cut-out 45 mm [1.772“]• For snap-on fitting to 35 mm [1.378“]
top hat DIN rails
• Construction:Mounting panel for counter: chromate passivation sheet steelTop hat DIN rail adapter: glass fibre reinforced polyamide
• Applications include for examplecontrol cabinets
Order code: G 300 003
Accessories for DIN rail mount
HW66 in mounting framefor 35 mm DIN-rail
14 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Rotary magnetic measurement system
Rotary magnetic measurement system RI20/ LI20
Technical data magnetic sensor Limes LI20:Output circuit: Push-Pull RS422Supply voltage: 4,8 ... 30 V DC 4,8 ... 26 V DCLoad/channel, max. cable length: ±20 mA, max. 30 m 120 Ohm, RS422 standardCurrent consumption (without load): typ. 25 mA, max. 60 mAShort circuit proof outputs1): yes yes2)
Pulse interval: 1 μs (edge interval) corresp. to 4 μs/period (see signal figures below)Output signal: A, A, B, B, I, IReference signal: Index periodicalAccuracy:System Accuracy: typ. ±0,3 ° with shaft tolerance g6Repeat accuracy: ±1 incrementAlignment tolerance see draft „Mounting tolerances“Gap sensor / magnetic ring: 0.1 ... 1.0 mm (recommended 0,4 mm)Offset: max. ±1 mmTilting: max. 3 °Torsion: max. 3 °Environmental conditions:Working temperature: –20 ... +80 °C Shock resistance: 30 g/10 ... 2000 HzProtection class: IP 67 according to DIN 60 529 (housing)Humidity: 100 %, condensation possibleHousing: Zinc die-castGeneral data:Cable: 2 m, PUR 8 x 0,14 mm2, shielded,
may be used in trailing cable installationsStatus-LED: Green: Pulse-index; Red: Error, revs too high
or magnetic field too weak (for 8.LI20.XXXX.X020 and 8.LI20.XXXX.X050)
CE-compliant according to: EN 61 000-6-1, EN 61 000-6-4, EN 61 000-6-3EN 61 000-4-8 (magnetic field)
Technical data magnetic ring RI20:Pole gap: 2 mm from pole to poleTemperature ranges:Working temperature 20 …+80 °CStorage temperature –20 …+80 °CMounting: Screwed on shaft System accuracy: typ. +0,3° (at 25 °C,
Sensor/Magnetic ring Distance 0,5 mm andDrive shaft tolerance g6
Signal figureswith rotation of the magnetic ring in the CW-direction (see draft „Mounting tolerances”)
Compact• Installation depth only 16 mm,
width of magnetic ring 10 mm
• Large hollow shaft up to 30 mm Can be used even where space is very tight
High rotationalspeed
High IP Shock/vibra-tion resistant
Reverse polarityprotection
Robust• Increased ability to with-
stand vibrations and roughinstallationEliminates machine down-time and repairsHigh shock and vibrationresistance, thanks to non-contact technology.
• Stays sealed even when sub-jjected to harsh everyday use.Offers security against failures in thefield.Solid housing with up to IP 67 protection.
Simple installation• Fast start-up of the measuring system
Easy fixing of the magnetic ring and thesensor head
• Easy mounting with large tolerancespossibleDistance of sensor head to magneticring from 0.1 to 1.0 mm
• Tolerates lateral misalignment + 1 mm
• Warning signal when magnetic field istoo weak (LED)
8
9
A
B
A
periodic index signal (every 2mm) the logicalassignment A, B and I-signal can changePulse interval: pay attention to the instruc-tions in the technical data
8
9
B
1) With supply voltage correctly applied2) A max. of one channel only may be short-circuited:
(when UB=5 V, a short circuit to anotherchannel, 0 V, or +UB is permissible.)(when UB=5-30 V, a short circuit to another channel or to 0 V is permissible.)
www.kuebler.com 15New for 2007/2008
Rotary Measuring Technology Rotary magnetic measurement system
10,2 [0.4]
]89.0[52
1
3.5 [0.14]
4 [0.67]
7
[1.57] ]82.0[ [0.16] 1740
]61.0[4
active measuring area1
Pin assignment:
Signal Wire colour0 V, GND whiteUB brownA greenA yellowB grayB pinkI blueI red
Shield is on the housing
1
120°
3M
13 82
4
1610
±0,1
67
H02-
7H
set screw M41
3M
2,14 82
4
1610
±0,1
67
H02
-7
H
1
120°
set screw M41
83
34M
54
1610
67
H03
-7
H
120°
1
set screw M41
Magnetic ring 8.RI20.031.XXXX.111, ø 31 mm
Magnetic ring 8.RI20.041.XXXX.111, ø 41,2 mm
Magnetic ring 8.RI20.045.XXXX.111, ø 45 mm
Recommended tolerance of the drive shaftdiameter: g6
Magnetic sensor Limes LI20:
[0.33]8,5
3°
2 cw
3°
1
Mounting Tolerances:
Rotary magnetic measurement system RI20/ LI20
Torsion
Offset
Tilting
Distance Sensor / Magnetic ring:0.1... 1.0 mm (0.4 mm recommended)
2
16 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Rotary magnetic measurement system
Order code magnetic sensor Limes LI20: 08.LI20.11X1.2XXX
Model
Design1 = standard
Supply voltage1 = standard
Interface and supply voltage1 = RS422/4,8 ... 26 V DC2 = Push-Pull/4,8 ... 30 V DC
Code*005016020050
Reference signal2 = index periodic
Type of connection1 = cable (PUR), 2 m
Standard stock types:8.LI20.1111.2005 8.LI20.1121.20058.LI20.1111.2016 8.LI20.1121.20168.LI20.1111.22020 8.LI20.1121.20208.LI20.1111.2050 8.LI20.1121.2050
Display Type 572 for LIMES LI20:
Selection guide:Limes LI20/magnetic ring RI20
Order code magnetic ring RI20:
Pulses/ppr
Order code forMagnetic ring RI20
Order code for magnetic sensorLimes LI20
max. rpm max.frequency
kHz
250 8.RI20.031.XXXX.111 8.LI20.11X1.2005 6000 25
1000 8.RI20.031.XXXX.111 8.LI20.11X1.2020 2400 40
2500 8.RI20.031.XXXX.111 8.LI20.11X1.2050 3900 162,6
1024 8.RI20.041.XXXX.111 8.LI20.11X1.2016 6000 102,4
360 8.RI20.045.XXXX.111 8.LI20.11X1.2005 6000 36
3600 8.RI20.045.XXXX.111 8.LI20.11X1.2050 2700 162,6
Order code/type Outer-diameter
Borediameter
Stockmodel
8.RI20.031.0800.111 31 mm 8 mm yes8.RI20.031.1000.111 31 mm 10 mm yes8.RI20.031.1200.111 31 mm 12 mm yes8.RI20.031.1500.111 31 mm 15 mm no8.RI20.031.1587.111 31 mm 15,875 mm (5/8") yes8.RI20.031.2000.111 31 mm 20 mm no8.RI20.041.0800.111 41,2 mm 8 mm yes8.RI20.041.1500.111 41,2 mm 15 mm no8.RI20.045.0800.111 45 mm 8 mm yes8.RI20.045.0925.111 45 mm 9,525 mm (3/8") yes8.RI20.045.1200.111 45 mm 12 mm yes8.RI20.045.1500.111 45 mm 15 mm yes8.RI20.045.1800.111 45 mm 18 mm no8.RI20.045.2500.111 45mm 25 mm yes8.RI20.045.2540.111 45 mm 25,4 mm (1") no8.RI20.045.3000.111 45 mm 30 mm no
Rotary magnetic measurement system RI20/ LI20
Counter series for demanding applications,with two individually scalable encoderinputs. HTL or TTL in each case A, A, B, Bfor count frequencies up to 1 MHz perchannel. Operating modes can be selectedfor position or event counter, total counter,difference counter, cut-to-length display,diameter calculator, batch counter andmore.
• 2 separate freely scalable count inputs -HTL or TTL; also with inverted inputs
• Max. input frequency 1 MHz/ channel• 4 freely programmable fast solid-state
outputs, each with 350 mA output current• Step or tracking preset• AC and DC supply voltage• Can be used as a counter or position
display with limit values• Monitoring function, where 2 values are
monitored or calculated with respect toeach other
• 4 fast programmable inputs with variousfunctions such as reset, gate, displaymemory , reference input or switchingbetween the display values.
• Optional scalable analogue output 0/4 ... 20 mA, +/-10 V or 0 ... 10 V
• 2 auxiliary power supplies for sensors: 5.2 V DC and 24 V DC
• Standard interface RS 232
Order code specification:Position display, 6 digits, with 4 fast switchoutputs and serial interface:
6.572.0116.D05Position display, 6 digits, with 4 fast switchoutputs and serial interface and scalableanalogue output:
6.572.0116.D95Position display, 8 digits, with 4 fast switchoutputs and serial interface:
6.572.0118.D05Position display, 8 digits, with 4 fast switchoutputs and serial interface and scalableanalogue output:
6.572.0118.D95
*At the listed rotational speed the min. pulse interval is 1 μs, this corresponds to 250 kHz. For the max. rotational speed range a counter with a count input frequen-cy of not less then 250 kHz. should be provided.
* Annotations see table“selection guide”, col 3
www.kuebler.com 17New for 2007/2008
Rotary Measuring Technology Rotary magnetic measurement system
Absolute Singleturn Encoder Type 2450
Compact• Can be used where space is tight
Overall diameter of only 36 mmShaft diameter min. 4 mm
Locked Bearing High rotationalspeed
- 40° + 85°Temperature Shock/vibra-
tion resistantShort-circuit
proofReverse polarity
protection
Rugged• Ensures long service life
and reliability of the appli-cation, no wearNon-contact measuringsystem
• Can be used for a widettemperature range withoutadditional expense.Wide temperature range (-20 ... +85 °C)
• Robust cable outletHigh strain-relief thanks to multiple clamping
Versatile• High resolution 12 Bit
4096 different positions at 360 °
• Wide power supply range 5 V DC or 8 ... 30 V DC
• Flexible connection of power supplyRadial or axial cable connection
RoHS
-20 ... 85 °C
Speed: max. 12 000min-1
Rotor moment of inertia: approx. 0.1 x 10-6 kgm2
Starting torque: <0.001 NmRadial load capacity of shaft: 10 NAxial load capacity of shaft:. 20 NWeight: approx. 0.06 kgProtection acc. to EN 60529: IP 64 housing sideWorking temperature: –20° C ... +85 °C2)
Operating temperature: –20° C ... +90 °C2)
Shaft stainless steelShock resistance acc. to DIN-IEC 68-2-27 1000 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: 100 m/s2, 55 ... 2000 Hz
2) Non-condensing
Mechanical characteristics:
18 www.kuebler.com New for 2007/2008
Absolute Singleturn Encoder Type 2450
]42.0[6
18 [0
.71]
2
1
[0.8
4] [0
.47]
2,1
12
]40.0[1
]49.0[42
1
]74.0[21
]50.0[]40.0[
D
24 [0
.94]
01
21,4
]93.0[
max
.5 [0
.2]
]42.0[6
22 [0
.87]
15
]74.0[21
]2.0[
]68.0[8,12
[0.3
9]15
max
. 5 [0
.05]
A
]93.0[01B
D
24 [0
.94]
2
Dimensions:Bracket type 1 (Ø 24 mm)
Bracket type 2 (Ø 30 mm)Bracket type 3 (Ø 28 mm)
Mounting advice:
The brackets andshafts of theencoder and driveshould not both berigidly coupledtogether at thesame time! We rec-ommend the use ofsuitable couplings(see Accessoriessection).Bracket type 2 3
A ø 30 mm ø 28 mmB 3 mm 2 mm
Electrical characteristics SSI Interface:
Sensor:Supply voltage: 5 (+0,4) V DC or 8 ... 30 V DC1)
Current consumption < 40 mA(w/o output load):Reverse polarity protection Yesat power supply (Ub):Measuring range: 360°Resolution/Code: 12 Bit/GreyData refresh rate: typ 100 μs
SSI interfaceClock speed: 100 kHz ... 750 kHzOutput driver: RS 485Monoflop time typ./max.: 16 μs/20 μsShort circuit proof outputs: Yes2)
Permissible load/channel typ. 120 Ohm (corresponding RS 485)
Sig.: 0V +Ub 0 VSens
+UbSens
+T -T +D -D
Col.: WH BN BU RD GN YE GY PK
Terminal assignment:
1) The supply voltage at the encoder input must not be less than 4.75 V (5 V - 5%)
2) Short circuit to 0V or to output, only one channel at a time, supply voltage correctly applied
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4,EN 61000-6-3 and EN 61000-4-8 (behaviour under magnetic influence).
General characteristics:
Rotary Measuring Technology Rotary magnetic measurement system
min. R50 [1.97]3 x M3, 4 [0.16] deep2
1
min. R50 [1.97]3 x M3, 4 [0.16] deep2
1
www.kuebler.com 19New for 2007/2008
Absolute Singleturn Encoder Type 2450
Order code: 8.2450.XXXX.G121*)
Range
Bracket1 = ø 24 mm2 = ø 30 mm3 = ø 28 mmfurther on request
Shaft1 = ø 4 mm x 10 mm2 = ø 6 mm x 10 mm3 = ø 5 mm x 10 mm with flattening
*) The product will be available as of the 1st quarter 2008
Gray Code 12 Bit resolution
Type of connection1 = cable axial (2 m PVC cable ø 4.5 mm)2 = cable radial (2 m PVC cable ø 4.5 mm)
Output circuit / Power supply1 = SSI/5 V DC2 = SSI/8 ... 30 V DC
Rotary Measuring TechnologyMagnetic measurement system
20 www.kuebler.com New for 2007/2008
Absolute Singleturn Encoder Type 2470
Compact• Can be used where space is tight
Overall diameter of only 36 mmShaft diameter min. 4 mm
Rugged• Ensures long service life
and reliability of the appli-cation, no wearNon-contact measuringsystem
• Can be used for a widettemperature range withoutadditional expense.Wide temperature range (-20 ... +85 °C)
• Robust cable outletHigh strain-relief thanks to multiple clamping
Versatile• High resolution 12 Bit
4096 different positions at 360 °
• Wide power supply range 5 V DC or 8 ... 30 V DC
• Flexible connection of power supplyRadial or axial cable connection
RoHS
Rotary Measuring TechnologyMagnetic measurement system
Locked Bearing High rotationalspeed
- 40° + 85°Temperature Shock/vibra-
tion resistantShort-circuit
proofReverse polarity
protection
-20 ... 85 °C
Mechanical characteristics:Speed: max. 12000 min-1
Rotor moment of inertia: approx. 0,1 x 10-6 kgm2
Starting torque: < 0.001 NmWeight: approx. 0.06 kgProtection acc. to EN 60 529: IP 64 housing sideWorking temperature: –20° C ... +85 °C2)
Operating temperature: –20° C ... +90 °C2)
Shaft: stainless steel Shock resistance acc. to DIN-IEC 68-2-27: 1000 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: 100 m/s2, 55 ... 2000 Hz2) Non-condensing
www.kuebler.com 21New for 2007/2008
41 ]55.0[
19 [0
.75]
]22.0[5,5
H7
]21.0[3
1
]2.0[5
]42.0[6]61.1[5,92
D
425,61 ]56.0[
]59.0[
12,5
[0.4
9]
Absolute Singleturn Encoder Type 2470
Order code: 8.2470.1XXX.G121*)
Range
Bracket1 = ø 24 mm
Blind hollow shaft (in depth max. 14 mm)1 = ø 4 mm2 = ø 6 mm
*) The product will be available as of the 1st quarter 2008
Gray Code 12 Bit resolution
Type of connection1 = cable axial (2 m PVC cableø 4,5 mm)2 = cable radial (2 m PVC- cable ø 4,5 mm)
Output circuit / Power supply1 = SSI/5 V DC2 = SSI/8 ... 30 V DC
Rotary Measuring TechnologyMagnetic measurement system
Dimensions
Mounting advice:The brackets and shafts of the encoder anddrive should not both be rigidly coupledtogether at the same time! We recommendthe use of suitable couplings (seeAccessories section).
Electrical characteristics SSI Interface:
Sensor:Supply voltage: 5 (+0,4) V DC or 8 ... 30 V DC1)
Current consumption < 40 mA(w/o output load):Reverse polarity protection Yesat power supply (Ub):Measuring range: 360°Resolution/Code: 12 Bit/GreyData refresh rate: typ 100 μs
SSI interfaceClock speed: 100 kHz ... 750 kHzOutput driver: RS 485Monoflop time typ./max.: 16 μs/20 μsShort circuit proof outputs: Yes2)
Permissible load/channel typ. 120 Ohm (corresponding RS 485)
Sig.: 0V +Ub 0 VSens
+UbSens
+T -T +D -D
Col.: WH BN BU RD GN YE GY PK
Terminal assignment:
1) The supply voltage at the encoder input must not be less than 4.75 V (5 V - 5%)
2) Short circuit to 0V or to output, only one channel at a time, supply voltage correctly applied
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4,EN 61000-6-3 and EN 61000-4-8 (behaviour under magnetic influence).
General characteristics:
4 x M3 DIN 915 - SW151
22 www.kuebler.com New for 2007/2008
Rotary Measuring TechnologyMagnetic measurement system
Absolute Singleturn Encoder Type 3651
Compact• Can be used where space is tight
Overall diameter of only 36 mm
• Compact encoder can be used on largediameter shaftsFixing holes on D26 mm
Safety-LockTM High rotationalspeed
- 40° + 85°Temperature
IPHigh IP High shaft load
capacityShock/vibra-tion resistant
Short-circuitproof
Reverse polarityprotection
Rugged• Ensures long service life
and reliability of the appli-cation, no wearNon-contact measuringsystem
• Stays sealed even whenssubjected to harsh every-day use. Offers securityagainst failures in the fieldSolid die-cast housing withup to IP 69K protection
• Can be used forr a wide tempera-ture range without additionalexpense.Wide temperature range (-40 °C ... +85 °C)
• Increased ability to withstand vibrationnand installation errors. Eliminatesmachine downtime and repairs. High shock resistance (> 500g) andvibration resistance (>30g)
• Can be used in outdoor appliicationswith large fluctuations in temperature.Resistant against humidity and condensation.
Versatile• Interface: 4 ... 20 mA, 0 ... 10 V
One size available for different applications
• Measuring range: 45°; 90°; 180°; 360°: Suitable measuring range available fordifferent applications
• Easy diagnosis in case of fault conditionError indication via red LED (only current output)
RoHS
Mechanical characteristics:Max. speed: 6000 min-1
Starting torque < 0,06 NmRadial load capacity of shaft: 40 NAxial load capacity of shaft: 20 NWeight: approx. 0,2 kgProtection acc. to EN 60 529: IP 67 (IP 69k on request)Working temperature range: –40 °C ... +85 °CMaterials: Shaft: stainless steel, Flange: aluminium,
Housing: die cast zinc, Cable: PURShock resistance acc. to DIN-IEC 68-2-27: 5000 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: 300 m/s2, 10 ... 2000 Hz Permanent shock resistance acc. to DIN-IEC 68-2-29 1000 m/s2, 2 msVibration (broad-band random) to DIN-IEC 68-2-64 5 ... 2500 Hz, 100 m/s2 - rms
Output
mA, V
All-round protection thanks to Safety-LockplusTM and Sensor-ProtectTM
technology
Safety-LockplusTM:
IP69k protection on the flange side, robust bea-ring assemblies with interlocking bearings,mechanically protected shaft seal
Sensor-ProtectTM
Fully encapsulated electronics, separate mechanical bearingassembly
www.kuebler.com 23New for 2007/2008
Electrical characteristics current interface 4 ... 20 mA:
Sensor:Supply voltage: 18 ... 30 V DCCurrent consumption typ 32 mA, max. 38 mA(w/o output load):Reverse polarity protection Yesat power supply (Ub):Measuring range: 45°, 90°, 180° or 360°Resolution: 12 BitLinearity (25 °C) < 1° (360 ° measurement range)Repeat accuracy: < 0.1° (360 ° measurement range)Status LED: Red: sensor break detection ,
Monitoring of power supply
4 ... 20 mA current loopOutput load: max. 900 ohms at 24 V DCSetting time: < 1 ms (Rload = 400 Ohm, 25 °C)Short-circuit proof outputs: when the supply voltage is correctly applied,then output to output is short-circuit protected. But not output to 0 V or to +UbSupply voltage and sensor output signal are not galvanically isolated.
Electrical characteristics voltage interface 0 ... 10 V:
Sensor:Supply voltage: 18 ... 30 V DCCurrent consumption: typ 29 mA, max. 35 mA(w/o output load):Reverse polarity protection Yesat power supply (Ub):Measuring range: 45°, 90°, 180° or 360°Resolution: 12 BitLinearity(25 °C) < 1° (360 ° measurement range)Repeat accuracy: < 0.1° (360 ° measurement range)
0 ... 10 V voltage outputCurrent output: max. 10 mASetting time: < 1 ms (Rlast > 1 KOhm, 25 °C)Short-circuit proof outputs: Yes 2)
Supply voltage and sensor output signal are not galvanically isolated.
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4,EN 61000-6-3 and EN 61000-4-8 (behaviour under magnetic influence).
Terminal assignment:
2Short-circuit proof outputs: when the supply voltage is correctly applied, thenoutput to output is short-circuit protected. But not output to 0 V or to +Ub
General characteristics:
Example (output signal profile): for range 90° cw for range 180 ° ccw
Example (output signal profile):for range 90° cw for range 180 ° ccw
Rotary Measuring TechnologyMagnetic measurement system
Absolute Singleturn Encoder Type 3651
Sig.: 0V +Ub +I -I
Col.: WH BN GN YE
M12/Pin: 3 2 4 5
44
2020
mA
0 90 180 270 360 °0 90 180 270 360 ° 44
2020
mA
0 90 180 270 360 °0 90 180 270 360 °
4
512
3
Terminal assignment:
0
1010
V
0 90 180 270 360 °0 90 180 270 360 ° 0 90 180 270 360 °0 90 180 270 360 °0
1010
V
Sig.: 0V +Ub +Uo -Uo
Col.: WH BN GN YE
M12/Pin: 3 2 4 5
4
512
3
24 www.kuebler.com New for 2007/2008
Rotary Measuring TechnologyMagnetic measurement system
Absolute Singleturn Encoder Type 3651
ø 36 mm, Synchro flangeDimensions:
90°
18,8 [0.74]
45°
26 [1
.02]
]23.0[8
1]76.1[3,24
36 [1
.42]
]27.1[6,34
D
X
]1.0[
]1.0[
5,2
5,2
[1.3
]33
]21.0[3
52 [2
.05]
M3, 6 [0.24] deep1
90°
[1.0
2]26
]47.0[8,81
45°1
1x21M]1.0[
X
D
]21.0[
[2.0
3]51
,5
5,2
[1.3
]33
5,2
[1.4
2]36
]1.0[
]76.1[3,24]27.1[6,34
3]23.0[8
M3, 6 [0.24] deep1
Order code: 8 . 3 6 5 1 . X X X X . X X X X
Type
Flange2 = Synchro flange
Shaft (ø x L)3 = ø 6 x 12,5 mm5 = ø 6,35 x 12,5 mm 6 = ø 8 x 12,5 mm
Output circuit / Power supply2 = SSI/5 ... 30 V DC3 = 4 ... 20 mA/18 ... 30 V DC4 = 0 ... 10 V DC/20 ... 30 V DC
Option 11 = IP67 (IP69K on request)
Option 21 = Count direction cw*2 = Count direction ccw*
Output3 = 4 ... 20 mA4 = 0 ... 10 V
Measurement range1 = 1 x 360°2 = 1 x 180°3 = 1 x 90°4 = 1 x 45°
Type of connection2 = Cable radial (1 m PUR)4 = M12 connector radial
*cw = increasing code values when shaft turn-ing clockwise (cw). Top view on shaft.
Preferred types are
indicated in bold
www.kuebler.com 25New for 2007/2008
Compact• Can be used where space is tight
Overall diameter of only 36 mm
• Compact encoder, suitable for largeshaftsBlind hollow shaft up to 10 mm,shaft up to 6,35 mm
Rugged• Ensures long service life
and reliability of the appli-cation, no wearNon-contact measuringsystem
• Stays sealed even whenssubjected to harsh every-day use. Offers securityagainst failures in the fieldSolid die-cast housing withup to IP 69K protection
• Can be used forr a wide tempera-ture range without additionalexpense.Wide temperature range (-40 °C ... +85 °C)
• Increased ability to withstand vibrationnand installation errors. Eliminatesmachine downtime and repairs. High shock resistance (> 500g) andvibration resistance (>30g)
• Can be used in outdoor appliicationswith large fluctuations in temperature.Resistant against humidity and condensation.
Versatile• Interface: 4 ... 20 mA, 0 ... 10 V
One size available for different applications
• Measuring range: 45°; 90°; 180°; 360°: Suitable measuring range available fordifferent applications
• Easy diagnosis in case of fault conditionError indication via red LED (only current output)
• Can be fixed individuallyTorque stop and stator coupling available
RoHS
Rotary Measuring TechnologyMagnetic measurement system
Absolute Singleturn Encoder Type 3671
High rotationalspeed
- 40° + 85°Temperature
IPHigh IP High shaft load
capacityShock/vibra-tion resistant
Short-circuitproof
Reverse polarityprotection
Mechanical characteristics:Max. speed: 6000 min-1
Starting torque < 0,06 NmWeight: approx. 0,2 kgProtection acc. to EN 60 529: IP 67 (IP 69k on request)Working temperature: –40 °C ... +85 °CMaterials: Shaft: stainless steel, Flange: aluminium,
Housing: die cast zinc, Cable: PURShock resistance acc. to DIN-IEC 68-2-27: 5000 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: 300 m/s2, 10 ... 2000 Hz Permanent shock resistance acc. to DIN-IEC 68-2-29 1000 m/s2, 2 msVibration (broad-band random) to DIN-IEC 68-2-64 5 ... 2500 Hz, 100 m/s2 - rms
Output
mA, V
All-round protection thanks to Safety-LockplusTM and Sensor-ProtectTM
technology
Sensor-ProtectTM:Fully encapsulated electronics,separate mechanical bearingassembly
Safety-LockplusTM:
IP69k protection on the flange side, robust bea-ring assemblies with interlocking bearings,mechanically protected shaft seal
26 www.kuebler.com New for 2007/2008
Electrical characteristics current interface 4 ... 20 mA:
Sensor:Supply voltage: 18 ... 30 V DCCurrent consumption typ 32 mA, max. 38 mA(w/o output load):Reverse polarity protection Yesat power supply (Ub):Measuring range: 45°, 90°, 180° or 360°Resolution: 12 BitLinearity(25 °C) < 1° (360 ° measurement range)Repeat accuracy: < 0.1° (360 ° measurement range)Status LED: Red: sensor break detection ,
Monitoring of power supply
4 ... 20 mA current loopOutput load: max. 900 ohms at 24 V DCSetting time: < 1 ms (Rload = 400 Ohm, 25 °C)Short-circuit proof outputs: when the supply voltage is correctly applied,then output to output is short-circuit protected. But not output to 0 V or to+UbSupply voltage and sensor output signal are not galvanically isolated.
Electrical characteristics voltage interface 0 ... 10 V:
Sensor:Supply voltage: 18 ... 30 V DCCurrent consumption: typ 29 mA, max. 35 mA(w/o output load):Reverse polarity protection Yesat power supply (Ub):Measuring range: 45°, 90°, 180° or 360°Resolution: 12 BitLinearity(25 °C) < 1° (360 ° measurement range)Repeat accuracy: < 0.1° (360 ° measurement range)
0 ... 10 V voltage outputCurrent output: max. 10 mASetting time: < 1 ms (Rlast > 1 KOhm, 25 °C)Short-circuit proof outputs: Yes 2)
Supply voltage and sensor output signal are not galvanically isolated.
Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4,EN 61000-6-3 and EN 61000-4-8 (behaviour under magnetic influence).
Terminal assignment:
2Short-circuit proof outputs: when the supply voltage is correctly applied, thenoutput to output is short-circuit protected. But not output to 0 V or to +Ub
General characteristics:
Example (output signal profile): for range 90° cw for range 180 ° ccw
Example (output signal profile):for range 90° cw for range 180 ° ccw
Rotary Measuring TechnologyMagnetic measurement system
Absolute Singleturn Encoder Type 3671
Sig.: 0V +Ub +I -I
Col.: WH BN GN YE
M12/Pin: 3 2 4 5
44
2020
mA
0 90 180 270 360 °0 90 180 270 360 ° 44
2020
mA
0 90 180 270 360 °0 90 180 270 360 °
4
512
3
Terminal assignment:
0
1010
V
0 90 180 270 360 °0 90 180 270 360 ° 0 90 180 270 360 °0 90 180 270 360 °0
1010
V
Sig.: 0V +Ub +Uo -Uo
Col.: WH BN GN YE
M12/Pin: 3 2 4 5
4
512
3
www.kuebler.com 27New for 2007/2008
ø 36 mm, Flange with long torque stopDimensions
ø 36 mm, Synchro flange
Torque stop slot, Recommendation: cyl. pin. acc. DIN 7 Ø4
1
Rotary Measuring TechnologyMagnetic measurement system
Absolute Singleturn Encoder Type 3671
]17.0[81
]19.1[4,84
DH
8
38 [1
.50]
[1.4
2]36
]23.0[8
[0.0
9]
[1.3
8]35
[1.2
1]30
,80
2,4
8,81 ]47.0[
]58.1[9,64
51,521
[0.8
3]
]61.0[
[2.0
3]
4
]62.0[6,6
1]61.0[20,0-
]24.1[63
99,3]55.0[41
]7.0[81
]31.2[45
51,5
8
[2.0
3]
]23.0[
DH
8
]18.1[64
30°
8,81 ]47.0[
]11.2[6,35
]31.0[2,3
]12.0[
]70.2[7,25
3,5
36 [1
.42]
]7.0[81
DH
8
64
30°
]18.1[
8,81 ]47.0[
36 [1
.42]
]12.0[
]23.0[
]31.2[45
51,5
[2.0
3]
3,5
8]70.2[7,25
]11.2[
]31.0[2,3
6,35
1x21M
Torque stop slot, Recommendation: cyl. pin. acc. DIN 7 Ø4
1
28 www.kuebler.com New for 2007/2008
Rotary Measuring TechnologyMagnetic measurement system
Absolute Singleturn Encoder Type 3671
Order code: 8 . 3 6 7 1 . X X X X . X X X X
Type
Flange2 = Flange with long torque stop5 = Flange with stator coupling
Hollow shaft2 = ø 6 mm3 = ø 6,35 (1/4“) 4 = ø 8 mm6 = ø 10 mm
Output circuit / Power supply3 = 4 ... 20 mA/18 ... 30 V DC4 = 0 ... 10 V DC/18 ... 30 V DC
Option 11 = IP 67 (IP 69k on request)
Option 21 = Count direction cw*2 = Count direction ccw*
Output3 = 4 ... 20 mA4 = 0 ... 10 V
Measurement range1 = 1 x 360°2 = 1 x 180°3 = 1 x 90°4 = 1 x 45°
Type of connection2 = Cable radial (1 m PUR)4 = M12 connector radial
*cw = increasing code values when shaft turn-ing clockwise (cw). Top view on shaft.
Preferred types are
indicated in bold
www.kuebler.com 29New for 2007/2008
Rotary Measuring TechnologyMagnetic measurement system
Absolute Singleturn Type 3658, CANopen
Compact• Can be used where space is tight
Overall diameter of only 36 mm
• Compact encoder can be used on largediameter shaftsFixing holes on D26 mm
Safety-LockTM High rotationalspeed
- 40° + 85°Temperature
IPHigh IP High shaft load
capacityShock/vibra-tion resistant
Short-circuitproof
Reverse polarityprotection
Rugged• Ensures long service life
and reliability of the appli-cation, no wearNon-contact measuringsystem
• Stays sealed even whenssubjected to harsh every-day use. Offers securityagainst failures in the fieldSolid die-cast housing withup to IP 69K protection
• Can be used forr a wide tempera-ture range without additionalexpense.Wide temperature range (-40 °C ... +85 °C)
• Increased ability to withstand vibrationnand installation errors. Eliminatesmachine downtime and repairs. High shock resistance (> 500g) andvibration resistance (>30g)
• Can be used in outdoor appliicationswith large fluctuations in temperature.Resistant against humidity and condensation.
Versatile• Latest field bus performance for the
applications CANopen, with the latest profiles
• The suitable connection variant forevery sppecific caseM12 connector or cable connection or
fixed connection with M12 connector,
• Position, Speed, working area - Theuser decides which information is to beavailablle in real-timeVariable PDO mapping in the memory
• Fast, error-free start-up, no need to set switchesLSS services for configuration of thenode address and baud rate via CIA DS305 V2.0Node address, baud rate and termination can be programmed via the bus
Mechanical characteristics:Max. speed: 6000 min-1
Starting torque < 0,06 NmRadial load capacity of shaft: 40 NAxial load capacity of shaft: 20 NWeight: approx. 0,2 kgProtection acc. to EN 60 529: IP 67 (IP 69k on request)Working temperature range: –40 °C ... +85 °CMaterials: Shaft: stainless steel, Flange: aluminium,
Housing: die cast zinc, Cable: PURShock resistance acc. to DIN-IEC 68-2-27: 5000 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: 300 m/s2, 10 ... 2000 Hz Permanent shock resistance acc. to DIN-IEC 68-2-29 1000 m/s2, 2 msVibration (broad-band random) to DIN-IEC 68-2-64 5 ... 2500 Hz, 100 m/s2 - rms
All-round protection thanks to Safety-LockplusTM and Sensor-ProtectTM
technology
Sensor-ProtectTM:Fully encapsulated electronics,separate mechanical bearingassembly
Safety-LockplusTM:
IP69k protection on the flange side, robust bea-ring assemblies with interlocking bearings,mechanically protected shaft seal
RoHS
30 www.kuebler.com New for 2007/2008
Absolute Singleturn Type 3658, CANopen
General electrical characteristics:
Supply voltage: 8 ... 30 V DCCurrent consumption 24 V DC, max. 25 mA (w/o output load):Reverse polarity protection Yesat power supply (Ub):Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3Measurement range: 360° Linearity: < 1°Repeat accuracy: < 0.1°Data refresh: 400 μs
Interface characteristics CANopen:
Resolution: 1 ... 16384 (14 bit), (scaleable: 1 ... 16384)Default value: 16384 (14 bit)Code: BinaryInterface: CAN High-Speed according to ISO 11898,
Basic- and Full CANCAN Specification 2.0 B
Protocol: CANopen profile DS 406 V3.1 with manufacturer-specific add-onsLSS-Services DS305 V2.0
Baud rate: 10 ... 1000 kbit/s(set by DIP switches/software configurable)
Node address: 1 ... 127 (set by rotary switches / software configurable)
Termination switchable: Set by DIP switches(software configurable)
LSS Services: CIA LSS protocol DS305Global command support for node address and baud rateSelective commands via attributes of the identity object
General information about CANopenThe CANopen encoders of the 3658 series support the latestCANopen communication profile according to DS 301 V4.02 . Inaddition, device-specific profiles like the encoder profile DS 406V3.1 are available.The following operating modes may be selected: Polled Mode,Cyclic Mode, Sync Mode. Moreover, scale factors, preset values,limit switch values and many other additional parameters can beprogrammed via the CAN-Bus. When switching the device on, allparameters, which have been saved on a flash memory to protectthem against power failure, are loaded again.The following output values may be combined in a freely variableway as PDO (PDO mapping): position, as well as the status of theworking area.The encoders are available with a connector or a cable connec-tion. The device address and baud rate can be set/modified bymeans of the software. The two-colour LED located on the backindicates the operating or fault status of the CAN bus, as well asthe status of the internal diagnostics. Node address, baud rate andCANbus termination are programmable
CANopen Communication Prrofile DS301 V4.02Among others, the following functionality is integrated:Class C2 functionality • NMT Slave • Heartbeat Protocol • Identity Object • Error Behaviour Object • Variable PDO Mapping self-start programmable (Power on to
operational), 3 Sending PDO’s • Node address, baud rate and CANbus • Programmable termination
CANopen Encoder Profile DS406 V3.1The following parameters can be programmed:• Event mode • 1 work area with upper and lower limit and
the correspondingoutput states• Variable PDO mapping for position, speed, work area status• Extended failure management for position sensing with integrat-
ed temperature control• User interface with visual display of bus and failure status
1 LED two colours• Customer-specific memory - 16 Bytes
“Watchdog-controlled” device
LSS Layer Setting Services DS305 VV2.0• Global support of Node-ID and baud rate• Selective protocoll over identity object (1018h)
LED ON or blinking red: Error displayLED ON or blinking green: Status display
Diagnostic LED (two-colour, red/green)
Rotary Measuring TechnologyMagnetic measurement system
www.kuebler.com 31New for 2007/2008
Absolute Singleturn Type 3658, CANopen
ø 36 mm, Synchro flangeDimensions:
Order code: 8 . 3 6 5 8 . X X X X . 2 1 X X
Type
Flange2 = Synchro flange
Shaft (ø x L)3 = ø 6 mm x 12,5 mm5 = ø 6,35 (1/4“) mm x 12,5 mm 6 = ø 8 x 12,5 mm
Output circuit / Power supplyC = CANopen DS301 V4.02 8 ... 30 V DC
Option 11 = IP67 (IP 69K on request)
Option 21 = Standard
Fieldbus profile21 = CANopen encoder profile
DS406 V3.1
Type of connection2 = cable radial (1 m PUR)4 = M12 connector radial
Preferred types are
indicated in bold
90°
18,8 [0.74]
45°
26 [1
.02]
]23.0[8
1]76.1[3,24
36 [1
.42]
]27.1[6,34
D
X
]1.0[
]1.0[
5,2
5,2
[1.3
]33
]21.0[3
52 [2
.05]
90°
[1.0
2]26
]47.0[8,81
45°1
1x21M]1.0[
X
D
]21.0[
[2.0
3]51
,5
5,2
[1.3
]33
5,2
[1.4
2]36
]1.0[
]76.1[3,24]27.1[6,34
3]23.0[8
M3, 6 [0.24] deep1 M3, 6 [0.24] deep1
Terminal assignment:
Signal: +Ub 0 V CAN GND CAN High CAN Low
M12/Pin: 2 3 1 4 5
Col.: BN WH GY GN YE4
512
3
Rotary Measuring TechnologyMagnetic measurement system
32 www.kuebler.com New for 2007/2008
Rotary Measuring TechnologyMagnetic measurement system
Compact• Can be used where space is tight
Overall diameter of only 36 mm
• Compact encoder, suitable for largeshaftsBlind hollow shaft up to 10 mm,
Rugged• Ensures long service life
and reliability of the appli-cation, no wearNon-contact measuringsystem
• Stays sealed even whenssubjected to harsh every-day use. Offers securityagainst failures in the fieldSolid die-cast housing withup to IP 69K protection
• Can be used forr a wide tempera-ture range without additionalexpense.Wide temperature range (-40 °C ... +85 °C)
• Increased ability to withstand vibrationnand installation errors. Eliminatesmachine downtime and repairs. High shock resistance (> 500g) andvibration resistance (>30g)
• Can be used in outdoor appliicationswith large fluctuations in temperature.Resistant against humidity and condensation.
Absolute Singleturn Encoder Type 3678, CANopen
High rotationalspeed
- 40° + 85°Temperature
IPHigh IP High shaft load
capacityShock/vibra-tion resistant
Short-circuitproof
Reverse polarityprotection
Mechanical characteristics:Max. speed: 6000 min-1
Starting torque < 0,06 NmWeight: approx. 0,2 kgProtection acc. to EN 60 529: IP 67 (IP 69k on request)Working temperature: –40 °C ... +85 °CMaterials: Shaft: stainless steel, Flange: aluminium,
Housing: die cast zinc, Cable: PURShock resistance acc. to DIN-IEC 68-2-27: 5000 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: 300 m/s2, 10 ... 2000 Hz Permanent shock resistance acc. to DIN-IEC 68-2-29 1000 m/s2, 2 msVibration (broad-band random) to DIN-IEC 68-2-64 5 ... 2500 Hz, 100 m/s2 - rms
All-round protection thanks to Safety-LockplusTM and Sensor-ProtectTM
technology
Sensor-ProtectTM:Fully encapsulated electronics,separate mechanical bearingassembly
Safety-LockplusTM:
IP69k protection on the flange side, robust bea-ring assemblies with interlocking bearings,mechanically protected shaft seal
Versatile• Latest field bus performance for the
applications CANopen, with the latest profiles
• The suitable connection variant forevery sppecific caseM12 connector or cable connection or
fixed connection with M12, connector,
• Position, Speed, working area - Theuser decides which information is to beavailablle in real-timeVariable PDO mapping in the memory
• Quick and error-free start-up, withoutsetting any switchesNode address, baud rate and termi-nation can be programmed via the bus
• Fast, error-free sstart-up, no need to set switchesLSS services for configuration of thenode address and baud rate via CIA DS305 V2.0Node address, baud rate and termination can be programmed via the bus
RoHS
www.kuebler.com 33New for 2007/2008
Absolute Singleturn Type 3678, CANopen
Rotary Measuring TechnologyMagnetic measurement system
General electrical characteristics:
Supply voltage: 8 ... 30 V DCCurrent consumption 24 V DC, max. 25 mA (w/o output load):Reverse polarity protection Yesat power supply (Ub):Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3Measurement range: 360° Linearity: < 1°Repeat accuracy: < 0.1°Data refresh: 400 μs
Interface characteristics CANopen:
Resolution: 1 ... 16384 (14 bit), (scaleable: 1 ... 16384)Default value: 16384 (14 bit)Code: BinaryInterface: CAN High-Speed according to ISO 11898,
Basic- and Full CANCAN Specification 2.0 B
Protocol: CANopen profile DS 406 V3.1 with manufacturer-specific add-onsLSS-Services DS305 V2.0
Baud rate: 10 ... 1000 kbit/s(set by DIP switches/software configurable)
Node address: 1 ... 127 (set by rotary switches / software configurable)
Termination switchable: Set by DIP switches(software configurable)
LSS Services: CIA LSS protocol DS305Global command support for node address and baud rateSelective commands via attributes of the identity object
General information about CANopenThe CANopen encoders of the 3658 series support the latestCANopen communication profile according to DS 301 V4.02 . Inaddition, device-specific profiles like the encoder profile DS 406V3.1 are available.The following operating modes may be selected: Polled Mode,Cyclic Mode, Sync Mode. Moreover, scale factors, preset values,limit switch values and many other additional parameters can beprogrammed via the CAN-Bus. When switching the device on, allparameters, which have been saved on a flash memory to protectthem against power failure, are loaded again.The following output values may be combined in a freely variableway as PDO (PDO mapping): position, as well as the status of theworking area.The encoders are available with a connector or a cable connec-tion. The device address and baud rate can be set/modified bymeans of the software. The two-colour LED located on the backindicates the operating or fault status of the CAN bus, as well asthe status of the internal diagnostics. Node address, baud rate andCANbus termination are programmable
CANopen Communication Prrofile DS301 V4.02Among others, the following functionality is integrated:Class C2 functionality • NMT Slave • Heartbeat Protocol • Identity Object • Error Behaviour Object • Variable PDO Mapping self-start programmable (Power on to
operational), 3 Sending PDO’s • Node address, baud rate and CANbus • Programmable termination
CANopen Encoder Profile DS406 V3.1The following parameters can be programmed:• Event mode • 1 work area with upper and lower limit and
the corresponding output states• Variable PDO mapping for position, speed, work area status• Extended failure management for position sensing with integrat-
ed temperature control• User interface with visual display of bus and failure status
1 LED two colours• Customer-specific memory - 16 Bytes
“Watchdog-controlled” device
LSS Layer Setting Services DS305 VV2.0• Global support of Node-ID and baud rate• Selective protocoll over identity object (1018h)
LED ON or blinking red: Error displayLED ON or blinking green: Status display
Diagnostic LED (two-colour, red/green)
34 www.kuebler.com New for 2007/2008
Absolute Singleturn Type 3678, CANopen
Rotary Measuring TechnologyMagnetic measurement system
ø 36 mm, Flange with long torque stopDimensions
ø 36 mm, Synchro flange
Torque stop slot, Recommendation: cyl. pin. acc. DIN 7 Ø4
1
]17.0[81
]19.1[4,84
DH
8
38 [1
.50]
[1.4
2]36
]23.0[8
[0.0
9]
[1.3
8]35
[1.2
1]30
,80
2,4
8,81 ]47.0[
]58.1[9,64
51,521
[0.8
3]
]61.0[ [2
.03]
4
]62.0[6,6
1]61.0[20,0-
]24.1[63
99,3]55.0[41
Torque stop slot, Recommendation: cyl. pin. acc. DIN 7 Ø4
1
]7.0[81
]31.2[45
51,5
8
[2.0
3]
]23.0[
DH
8
]18.1[64
30°
8,81 ]47.0[
]11.2[6,35
]31.0[2,3
]12.0[
]70.2[7,25
3,5
36 [1
.42]
]7.0[81
DH
8
64
30°
]18.1[
8,81 ]47.0[
36 [1
.42]
]12.0[
]23.0[
]31.2[45
51,5
[2.0
3]
3,5
8]70.2[7,25
]11.2[
]31.0[2,3
6,35
1x21M
www.kuebler.com 35New for 2007/2008
Absolute Singleturn Type 3678, CANopen
Rotary Measuring TechnologyMagnetic measurement system
Order code: 8 . 3 6 7 8 . X X X X . 2 1 X X
Type
Flange2 = Flange with long torque stop5 = Flange with stator coupling
Hollow shaft2 = ø 6 mm3 = ø 6,35 (1/4“) 4 = ø 8 mm6 = ø 10 mm
Output circuit / Power supplyC = CANopen DS301 V4.02 8 ... 30 V DC
Option 11 = IP67 (IP 69K on request)
Option 21 = Standard
Fieldbus profile21 = CANopen encoder profile
DS406 V3.1
Type of connection2 = cable radial (1 m PUR)4 = M12 connector radial
Preferred types are
indicated in bold
Terminal assignment:
Signal: +Ub 0 V CAN GND CAN High CAN Low
Pin: 2 3 1 4 5
Col.: BN WH GY GN YE4
512
3
36 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Absolute shaft encoder, Singleturn, EtherCAT
Sendix absolut, Singleturn Type 5858, EtherCAT
Fast• Time-synchronous position detection of
several axesDistributed clock for real-time positiondetection
• Fast data availability with reduced load-ing on the bus and controllerIntelligent functions such as transmis-sion of speed/velocity, acceleration orleaving a working area
• Fast, simple, error-free connectionBus terminal cover with 3 x M12 connectors
Reliable• Increased resistance
against vibrations andinstallation errors.Eliminates machine down-time and repairs.Sturdy bearing construc-tion ‘Safety-LockTMDesign’
• Fewer components andconnection points increasethe operational reliabilityKübler OptoASIC technology withvery high integration density (Chip-on-Board)
• Remainss sealed, even in the roughestenvironments, ensures the highest safe-ty against field breakdowns Resistant die-cast housing and protec-tion up to IP 67
• Can be used in a wide temperaturerange without additional chargewide temperature range (-40 ºC … +80 ºC).
Versatile• Up-to-the minute fieldbus performance
in the CoE applicationCAN over Ethernet
• Whether position, speed/velocity, aaccel-eration or working area – the userdecides, which information is availablein real-time.PDO mapping in the memory
• Faast, error-free start-up – no need to setswitchesAll parameters can be programmed via the bus
• Reliable installation in a wide diversityof mmounting situationsExtensive choice of proven mountingoptions
• Numerous special functionsTemperature monitoring, operating time,customer data ( e.g. installation loca-tion)
RoHS
Safety-LockTM High rotationalspeed
Temperature High IP High shaft loadcapacity
Shock/vibra-tion resistant
Magnetic-field resistant
Short-circuitproof
Reverse polarityprotection
Mechanical characteristics:Max. speed without shaft sealing (IP 65) up to 70 °C: 9 000 min-1, continuous 7 000 min-1
Max. speed without shaft sealing (IP 65) up to Tmax: 7 000 min-1, continuous 4 000 min-1
Max. speed with shaft sealing (IP 67) up to 70 °C: 8 000 min-1, continuous 6 000 min-1
Max. speed with shaft sealing (IP 67) up to Tmax: 6 000 min-1, continuous 3 000 min-1
Starting torque without shaft sealing (IP65): < 0.01 NmStarting torque with shaft sealing (IP67): < 0.05 NmMoment of inertia: 3.0 x10-6 kgm2
Radial load capacity of shaft: 80 NAxial load capacity of shaft: 40 NWeight: approx. 0.50 kgProtection acc. to EN 60 529: housing: IP 67, shaft: IP 65, opt. IP 67Working temperature: –40° C ... +80 °CMaterials: Shaft: stainless steel, Bracket: aluminium,
Housing: die cast zincShock resistance acc. to DIN-IEC 68-2-27: >2500 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: >100 m/s2, 55 ... 2000 Hz
www.kuebler.com 37New for 2007/2008
LED is ON with the following fault conditions:Sensor error (internal code or LED error), low voltage, over-temperature
Diagnostic LED (Red)
General information about CoE (CAN over EtherCAT)The EtherCAT encoders of the 58X8 series support the CANopencommunication profile according to DS 301. In addition device-spe-cific profiles like the encoder profile DS 406 are available.Scaling, preset values, limit switch values and many other parame-ters can be programmed via the EtherCAT bus. When switching thedevice on, all parameters are loaded from an EEPROM, where theywere saved to protect them against power-failure.As output values, position, speed, acceleration and temperature aswell as the working area state can be combined as PDO (PDOMapping).
CANopen Encoder Profile CoEE (CAN over EtherCAT)
The following parameters are programmable:
• Units for speed selectable (Steps/Sec or RPM)• Factor for speed calculation ( e.g. circumference of measuring
wheel)• Integration time for the speed value from 1 … 32• 2 working area with 2 upper and lower limits and the
corresponding output states• PDO mapping of position, speed/velocity, acceleration
and working area
• Extended error management for position sensing with integrated temperature control
• User interface with visual display of bus and fault status – 4 LEDs
• Alarm and warning messages
LED is ON with the following conditions:Init-, Preop-, Safeop and Op-State
Run LED (Green)
LED is ON with the following conditions (Port A and B)Link detected
2 x Link LED (Yellow)
Freerun, Distributed clock, Sync
Modes
General electrical characteristics:
Supply voltage: 10 ... 30 V DCCurrent consumption 24 V DC, max. 60 mA (w/o output load):Reverse polarity protection Yesat power supply (Ub):Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Rotary Measuring Technology Absolute shaft encoder, Singleturn, EtherCAT
Sendix absolut, Singleturn Type 5858, EtherCAT
Device characteristics:
Singleturn resolution 1 ... 65535 (16 bit), (scaleable: 1 ... 65535)Default value: 8192 (13 bit)Total resolution: scaleable from 1 to 65535 (13 Bit) Code: EhterNet Frame binaryProtocol: EtherNet/EtherCAT
38 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Absolute shaft encoder, Singleturn, EtherCAT
Sendix absolut, Singleturn Type 5858, EtherCAT
ø 58 mm, Synchro flangeFlange type 2 and 4
ø 58 mm, Clamping flangeFlange type 1 and 3
63,5 mm, , Square flangeFlange type 5 and 7
]59.2[57
]74.0[
]0.3[67
21]81.1[03
40 [1
.57]
]35.2[2,46
]56.1[24
3x120°
60 [2
.36]
58
X
]61.0[3
D h
8
4
50
]21.0[
[1.9
7] [2
.28]
]21.0[342 3 5
1
3xM4, 6,0 [0.24] deepLink a, yellow LEDLink b, yellow LEDRun, green LEDErr, red LED5
4
3
2
1
20°
]98.1[84
3x120°
]65.2[56
]74.0[]75.1[03
21
]6.2[66
2
1 ]35.2[2,46
[2.2
8] [1
.41]
58
D
]93.0[
X
h8
40 [1
.57]
36f8
01
60 [2
.36]
3xM3, 6,0 [0.24] deep3xM4, 8,0 [0.31] deep2
1
]74.0[
[2.3
6]60
]7.2[5,86
]81.1[0321
]66.2[5,76
40 [1
.57]
]35.2[2,46
]3.0[5,7
[1.2
5]D
h8
31,7
5
X
]82.0[1,7 5,5[
]22.0 ]60.2[4,25]5.2[5,36
With removable bus terminal cover
www.kuebler.com 39New for 2007/2008
Rotary Measuring Technology Absolute shaft encoder, Singleturn, EtherCAT
Sendix absolut, Singleturn Type 5858, EtherCAT
(Type of connection 2, D-coded):
Direction: Port A Port B
Signal: Transmit data+ Receive data+ Transmit data- Receive data- Transmit data+ Receive data+ Transmit data- Receive data-
Abbreviation: TxD+ RxD+ TxD- RxD- TxD+ RxD+ TxD- RxD-
M12 PIN-connection: 1 2 3 4 1 2 3 4
Port A and B
Terminal assignment bus:
M12 connector Terminal assignment power supply:
Signal: +UBPower supply
n.c. 0 V n.c.
Abbreviation: +UB - 0 V -
M12 PIN-connection 1 2 3 4
Order code: 8 . 5 8 5 8 . X X X X . X X 1 2
Type
Flange 1 = Clamping flange ø 58 IP 652 = Synchro flange ø 58 mm, IP653 = Clamping flange ø 58 mm, IP 674 = Synchro flange ø 58 mm, IP675 = Square flange 2,5" / 63,5 mm, IP 657 = Square flange 2,5" / 63,5 mm, IP 67
Shaft1 = Shaft 6 mm x 10 mm (ø x L)1)
2 = Shaft 10 mm x 20 mm (ø x L)2)
3 = Shaft 1/4" x 7/8" (ø x L)4 = Shaft 3/8" x 7/8" (ø x L)
Output circuit / Power supplyB = EtherCAT
Ex-proof zone 2, 22 on request1) Preferred type with flange type 22) Preferred type with flange type 1
Field bus profileB1 = EtherCAT with CoE
(CAN over EtherNet)
Type of connection2 = Removable bus terminal cover with
3 x M12 connector
Preferred types are
indicated in bold
3
2
1
4
12
3
4
Accessories:– Mounting attachments and couplings can
be found in the catalog Sensor Technology
Power supply
Bus connectionB A
40 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Absolute hollow shaft encoder, Singleturn, EtherCAT
Sendix absolut, Singleturn Type 5878, EtherCAT
RoHS
Safety-LockTM High rotationalspeed
Temperature High IP High shaft loadcapacity
Shock/vibra-tion resistant
Magnetic-field resistant
Short-circuitproof
Reverse polarityprotection
Mechanical characteristics:Max. speed without shaft sealing (IP 65) up to 70 °C: 9 000 min-1, continuous 7 000 min-1
Max. speed without shaft sealing (IP 65) up to Tmax: 7 000 min-1, continuous 4 000 min-1
Max. speed with shaft sealing (IP 67) up to 70 °C: 8 000 min-1, continuous 6 000 min-1
Max. speed with shaft sealing (IP 67) up to Tmax: 6 000 min-1, continuous 3 000 min-1
Starting torque without shaft sealing (IP65): < 0.01 NmStarting torque with shaft sealing (IP67): < 0.03 NmMoment of inertia: 6.0 x10-6 kgm2
Radial load capacity of shaft: 80 NAxial load capacity of shaft: 40 NWeight: approx. 0.50 kgProtection acc. to EN 60 529: housing: IP 67, shaft: IP 65, opt. IP 67Working temperature: –40 °C ... +80 °CMaterials: Shaft: stainless steel, Bracket: aluminium,
Housing: die cast zincShock resistance acc. to DIN-IEC 68-2-27: >2500 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: >100 m/s2, 55 ... 2000 Hz
Fast• Time-synchronous position detection of
several axesDistributed clock for real-time positiondetection
• Fast data availability with reduced load-ing on the bus and controllerIntelligent functions such as transmis-sion of speed/velocity, acceleration orleaving a working area
• Fast, simple, error-free connectionBus terminal cover with 3 x M12 connectors
Reliable• Increased resistance
against vibrations andinstallation errors.Eliminates machine down-time and repairs.Sturdy bearing construc-tion ‘Safety-LockTMDesign’
• Fewer components andconnection points increasethe operational reliabilityKübler OptoASIC technology withvery high integration density (Chip-on-Board)
• Remainss sealed, even in the roughestenvironments, ensures the highest safe-ty against field breakdowns Resistant die-cast housing and protec-tion up to IP 67
• Can be used in a wide temperaturerange without additional chargewide temperature range (-40 ºC … +80 ºC).
Versatile• Up-to-the minute fieldbus performance
in the CoE applicationCAN over Ethernet
• Whether position, speed/velocity, aaccel-eration or working area – the userdecides, which information is availablein real-time.PDO mapping in the memory
• Faast, error-free start-up – no need to setswitchesAll parameters can be programmed via the bus
• Reliable installation in a wide diversityof mmounting situationsExtensive choice of proven mountingoptions
• Numerous special functionsTemperature monitoring, operating time,customer data ( e.g. installation loca-tion)
www.kuebler.com 41New for 2007/2008
Rotary Measuring Technology Absolute hollow shaft encoder, Singleturn, EtherCAT
Sendix absolut, Singleturn Type 5878, EtherCAT
LED is ON with the following fault conditions:Sensor error (internal code or LED error), low voltage, over-temperature
Diagnostic LED (Red)
LED is ON with the following conditions:Init-, Preop-, Safeop and Op-State
Run LED (Green)
LED is ON with the following conditions (Port A and B)Link detected
2 x Link LED (Yellow)
Freerun, Distributed clock, Sync
Modes
General electrical characteristics:
Supply voltage: 10 ... 30 V DCCurrent consumption 24 V DC, max. 60 mA (w/o output load):Reverse polarity protection Yesat power supply (Ub):Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Device characteristics:
Singleturn resolution 1 ... 65535 (16 bit), (scaleable: 1 ... 65535)Default value: 8192 (13 bit)Total resolution: scaleable from 1 to 65535 (13 Bit) Code: EhterNet Frame binaryProtocol: EtherNet/EtherCAT
General information about CoE (CAN over EtherCAT)The EtherCAT encoders of the 58X8 series support the CANopencommunication profile according to DS 301. In addition device-spe-cific profiles like the encoder profile DS 406 are available.Scaling, preset values, limit switch values and many other parame-ters can be programmed via the EtherCAT bus. When switching thedevice on, all parameters are loaded from an EEPROM, where theywere saved to protect them against power-failure.As output values, position, speed, acceleration and temperature aswell as the working area state can be combined as PDO (PDOMapping).
CANopen Encoder Profile CoE (CAN over EtherCAT)
The following parameters are programmable:
• Units for speed selectable (Steps/Sec or RPM)• Factor for speed calculation ( e.g. circumference of measuring
wheel)• Integration time for the speed value from 1 … 32• 2 working area with 2 upper and lower limits and the
corresponding output states• PDO mapping of position, speed/velocity, acceleration
and working area
• Extended error management for position sensing with integrated temperature control
• User interface with visual display of bus and fault status – 4 LEDs
• Alarm and warning messages
42 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Absolute hollow shaft encoder, Singleturn, EtherCAT
Sendix absolut, Singleturn Type 5878, EtherCAT
With removable bus terminal cover
ø 58 mm, Flange with long torque stopFlange type 1 and 2
ø 58 mm, Flange with stator couplingFlange type 5 and 6
ø 58 mm, Flange with stator couplingFlange type 3 and 4
]81.1[03
]51.3[4,08]38.2[27
]74.0[21
Y
3x120° [1
.44]
36,7
]56.1[24
]35.2[2,46
[1.2
2]
]61.0[
31
40 [1
.57]
max
.
4
60 [2
.36]
53 4 6
1
2
]61.0[
2,4
20.0-
]55.0[
[0.0
9] 41
[1.6
1]40
,9
99,3
D7H
Torque stop slotRecommendation: cyl.pin acc. DIN 7, ø 4 mm 3xM3, 5,5 [0.21] deepLink a, yellow LED
Link b, yellow LEDRun, green LEDErr, red LED6
5
4
3
2
1
Y ]74.0[21
]81.1[03]38.2[27
]30.0[8,0
3,18 ]2.3[
63
°52
]35.2[2,46
[2.4
8]
3,1
[0.1
2]
[1.2
2]31
]61.0[
40 [1
.57]
max
.
4
60 [2
.36]
[2.6
8]
DH
7
68
]97.0[02
]82.3[2,38]51.3[4,48
Y ]74.0[21
03 ]81.1[
65 [2
.56]
]35.2[2,46
3x120°
[1.2
2]31
40 [1
.57]
60 [2
.36]
max
.
]90.0[5,2
DH
7
4,3 [0.17]
Y: Depth for blind hollow shaft: 30 mm
www.kuebler.com 43New for 2007/2008
Rotary Measuring Technology Absolute hollow shaft encoder, Singleturn, EtherCAT
Sendix absolut, Singleturn Type 5878, EtherCAT
Order code: 8 . 5 8 7 8 . X X X X . X X 1 2
Type
Flange1 = Flange with torque stop IP 652 = Flange with torque stop IP 673 = Flange with stator coupling
pitch circle ø 65, IP 654 = Flange with stator coupling
pitch circle ø 65, IP 675 = Flange with stator coupling
pitch circle ø 63, IP 656 = Flange with stator coupling
pitch circle ø 63, IP 67
Hollow shaft3 = ø 10 mm4 = ø 12 mm5 = ø 14 mm6 = ø 15 mm8= ø 9,52 mm [3/8“]9 = ø 12,7 mm [1/2“]
Output circuit / Power supplyB = EtherCAT
Ex-proof zone 2, 22 on request
Field bus profileB1 = EtherCAT with CoE
(CAN over EtherNet)
Type of connection2 = Removable bus terminal cover with
3 x M12 connector
Preferred types are
indicated in bold
(Type of connection 2, D-coded):
Direction: Port A Port B
Signal: Transmit data+ Receive data+ Transmit data- Receive data- Transmit data+ Receive data+ Transmit data- Receive data-
Abbreviation: TxD+ RxD+ TxD- RxD- TxD+ RxD+ TxD- RxD-
M12 PIN-connection: 1 2 3 4 1 2 3 4
Port A and B
Terminal assignment bus:
M12 connector Terminal assignment power supply:
Signal: +UBPower supply
n.c. 0 V n.c.
Abbreviation: +UB - 0 V -
M12 PIN-connection 1 2 3 4
3
2
1
4
12
3
4
Accessories:– Mounting attachments and couplings can
be found in the catalog Sensor Technology
Power supply
Bus connectionB A
44 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Absolute shaft encoder, Multiturn, EtherCAT
Sendix absolut, Multiturn Type 5868, EtherCAT
RoHS
Safety-LockTM High rotationalspeed
Temperature High IP High shaft loadcapacity
Shock/vibra-tion resistant
Magnetic-field resistant
Short-circuitproof
Reverse polarityprotection
Mechanicaldrive
Mechanical characteristics:Max. speed without shaft sealing (IP 65) up to 70 °C: 9 000 min-1, continuous 7 000 min-1
Max. speed without shaft sealing (IP 65) up to Tmax: 7 000 min-1, continuous 4 000 min-1
Max. speed with shaft sealing (IP 67) up to 70 °C: 8 000 min-1, continuous 6 000 min-1
Max. speed with shaft sealing (IP 67) up to Tmax: 6 000 min-1, continuous 3 000 min-1
Starting torque without shaft sealing (IP65): < 0.01 NmStarting torque with shaft sealing (IP67): < 0.05 NmMoment of inertia: 3.0 x10-6 kgm2
Radial load capacity of shaft: 80 NAxial load capacity of shaft: 40 NWeight: approx. 0.54 kg Protection acc. to EN 60 529: housing: IP 67, shaft: IP 65, opt. IP 67Working temperature: –40 °C ... +80 °CMaterials: Shaft: stainless steel, Bracket: aluminium,
Housing: die cast zincShock resistance acc. to DIN-IEC 68-2-27: >2500 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: >100 m/s2, 55 ... 2000 Hz
• Absolutely safe operation even in strong magnetic fields
• Over 40 years of experience in the field of precision mechanics
• Special gears with specific toothing
Fast• Time-synchronous position detection of
several axesDistributed clock for real-time positiondetection
• Fast data availability with reduced load-ing on the bus and controllerIntelligent functions such as transmis-sion of speed/velocity, acceleration orleaving a working area
• Fast, simple, error-free connectionBus terminal cover with 3 x M12 connectors
Reliable• Increased resistance
against vibrations andinstallation errors.Eliminates machine down-time and repairs.Sturdy bearing construc-tion ‘Safety-LockTMDesign’
• Fewer components andconnection points increasethe operational reliabilityKübler OptoASIC technology withvery high integration density (Chip-on-Board)
• Remainss sealed, even in the roughestenvironments, ensures the highest safe-ty against field breakdowns Resistant die-cast housing and protec-tion up to IP 67
• Can be used in a wide temperaturerange without additional chargewide temperature range (-40 ºC … +80 ºC).
Versatile• Up-to-the minute fieldbus performance
in the CoE applicationCAN over Ethernet
• Whether position, speed/velocity, aaccel-eration or working area – the userdecides, which information is availablein real-time.PDO mapping in the memory
• Faast, error-free start-up – no need to setswitchesAll parameters can be programmed via the bus
• Reliable installation in a wide diversityof mmounting situationsExtensive choice of proven mountingoptions
• Numerous special functionsTemperature monitoring, operating time,customer data ( e.g. installation loca-tion)
www.kuebler.com 45New for 2007/2008
Rotary Measuring Technology Absolute shaft encoder, Multiturn, EtherCAT
Sendix absolut, Multiturn Type 5868, EtherCAT
LED is ON with the following fault conditions:Sensor error (internal code or LED error), low voltage, over-temperature
Diagnostic LED (Red)
LED is ON with the following conditions:Init-, Preop-, Safeop and Op-State
Run LED (Green)
LED is ON with the following conditions (Port A and B)Link detected
2 x Link LED (Yellow)
Freerun, Distributed clock, Sync
Modes
General electrical characteristics:
Supply voltage: 10 ... 30 V DCCurrent consumption 24 V DC, max. 90 mA (w/o output load):Reverse polarity protection Yesat power supply (Ub):Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Device characteristics:
Singleturn resolution 1 ... 65535 (16 bit), (scaleable: 1 ... 65535)Default value: 8192 (13 bit)Total resolution: scaleable from 1 to 268435456 (28 Bit)
12 Bit MultiturnCode: EhterNet Frame binaryProtocol: EtherNet/EtherCAT
General information about CoE (CAN over EtherCAT)The EtherCAT encoders of the 58X8 series support the CANopencommunication profile according to DS 301. In addition device-spe-cific profiles like the encoder profile DS 406 are available.Scaling, preset values, limit switch values and many other parame-ters can be programmed via the EtherCAT bus. When switching thedevice on, all parameters are loaded from an EEPROM, where theywere saved to protect them against power-failure.As output values, position, speed, acceleration and temperature aswell as the working area state can be combined as PDO (PDOMapping).
CANopen Encoder Profile CoE (CAN over EtherCAT)
The following parameters are programmable:
• Units for speed selectable (Steps/Sec or RPM)• Factor for speed calculation ( e.g. circumference of measuring
wheel)• Integration time for the speed value from 1 … 32• 2 working area with 2 upper and lower limits and the
corresponding output states• PDO mapping of position, speed/velocity, acceleration
and working area
• Extended error management for position sensing with integrated temperature control
• User interface with visual display of bus and fault status – 4 LEDs
• Alarm and warning messages
46 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Absolute shaft encoder, Multiturn, EtherCAT
Sendix absolut, Multiturn Type 5868, EtherCAT
With removable bus terminal cover
ø 58 mm, Synchro flangeFlange type 2 und 4
ø 58 mm, Clamping flangeFlange type 1 and 3
63,5 mm, Square flange Flange type 5 und 7
]93.3[68]34.3[2,78
]74.0[21
]81.1[03 24
3x120°]56.1[
]35.2[2,46
D
60
X
3
h8
]21.0[]21.0[
[1.9
7]50
[2.2
8]
40
58
3
[1.5
7] [2
.36]
]61.0[442 3 5
1
3xM4, 6,0 [0.24] deepLink a, yellow LEDLink b, yellow LEDRun, green LEDErr, red LED5
4
3
2
1
]98.1[
3x120°
]35.2[2,46
8420°]93.3[68
]34.3[2,78
]74.0[21
]81.1[03
1
2
[2.3
6]
01
60
]93.0[
X
f8
58 [2
.28]
36
40 [1
.57] [1
.42]
Dh8
3xM3, 6,0 [0.24] deep3xM4, 8,0 [0.31] deep2
1
]35.2[2,46
]1.3[5,87
03
]74.0[
]81.1[]3.0[
21
5,7
]31.3[5,97
]5.2[5,36]60.2[4,255,5
[]22.0
[1.5
7]h7
40
[1.2
5]
[2.3
6]
X
60
]82.0[1,7
31,7
5 D
www.kuebler.com 47New for 2007/2008
Rotary Measuring Technology Absolute shaft encoder, Multiturn, EtherCAT
Sendix absolut, Multiturn Type 5868, EtherCAT
Order code: 8 . 5 8 6 8 . X X X X . X X 1 2
Type
Bracket 1 = Clamping flange ø 58 IP 652 = Synchro flange ø 58 mm, IP653 = Clamping flange ø 58 mm, IP 674 = Synchro flange ø 58 mm, IP675 = Square flange 2.5" / 63.5 mm, IP 657 = Square flange 2.5" / 63.5 mm, IP 67
Shaft1 = Shaft 6 mm x 10 mm (ø x L)1)
2 = Shaft 10 mm x 20 mm (ø x L)2)
3 = Shaft 1/4" x 7/8" (ø x L)4 = Shaft 3/8" x 7/8" (ø x L)
Output circuit / Power supplyB = EtherCAT
Ex-proof zone 2, 22 on request
1) Preferred type with bracket type 2
2) Preferred type with bracket type 1
Field bus profileB1 = EtherCAT with CoE
(CAN over EtherNet)
Type of connection2 = Removable bus terminal cover with
3 x M12 connector
Preferred types are
indicated in bold
Accessories:– Mounting attachments and couplings can
be found in the catalogue SensorTechnology
(Type of connection 2, D-coded):
Direction: Port A Port B
Signal: Transmit data+ Receive data+ Transmit data- Receive data- Transmit data+ Receive data+ Transmit data- Receive data-
Abbreviation: TxD+ RxD+ TxD- RxD- TxD+ RxD+ TxD- RxD-
M12 PIN-connection: 1 2 3 4 1 2 3 4
Port A and B
Terminal assignment bus:
M12 connector Terminal assignment power supply:
Signal: +UBPower supply
n.c. 0 V n.c.
Abbreviation: +UB - 0 V -
M12 PIN-connection 1 2 3 4
3
2
1
4
12
3
4 Power supply
Bus connectionB A
48 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Absolute hollow shaft encoder, Multiturn, EtherCAT
Sendix absolut, Multiturn Type 5888, EtherCAT
RoHS
Safety-LockTM High rotationalspeed
Temperature High IP High shaft loadcapacity
Shock/vibra-tion resistant
Magnetic-field resistant
Short-circuitproof
Reverse polarityprotection
Mechanicaldrive
Mechanical characteristics:Max. speed without shaft sealing (IP 65) up to 70 °C: 9 000 min-1, continuous 7 000 min-1
Max. speed without shaft sealing (IP 65) up to Tmax: 7 000 min-1, continuous 4 000 min-1
Max. speed with shaft sealing (IP 67) up to 70 °C: 8 000 min-1, continuous 6 000 min-1
Max. speed with shaft sealing (IP 67) up to Tmax: 6 000 min-1, continuous 3 000 min-1
Starting torque without shaft sealing (IP65): < 0.01 NmStarting torque with shaft sealing (IP67): < 0.03 NmMoment of inertia: 7.5 x10-6 kgm2
Radial load capacity of shaft: 80 NAxial load capacity of shaft: 40 NWeight: approx. 0.54 kg Protection acc. to EN 60 529: housing: IP 67, shaft: IP 65, opt. IP 67Working temperature: –40 °C ... +80 °CMaterials: Shaft: stainless steel, Bracket: aluminium,
Housing: die cast zincShock resistance acc. to DIN-IEC 68-2-27: >2500 m/s2, 6 msVibration resistance acc. to DIN-IEC 68-2-6: >100 m/s2, 55 ... 2000 Hz
• Absolutely safe operation even in strong magnetic fields
• Over 40 years of experience in the field of precision mechanics
• Special gears with specific toothing
Fast• Time-synchronous position detection of
several axesDistributed clock for real-time positiondetection
• Fast data availability with reduced load-ing on the bus and controllerIntelligent functions such as transmis-sion of speed/velocity, acceleration orleaving a working area
• Fast, simple, error-free connectionBus terminal cover with 3 x M12 connectors
Reliable• Increased resistance
against vibrations andinstallation errors.Eliminates machine down-time and repairs.Sturdy bearing construc-tion ‘Safety-LockTMDesign’
• Fewer components andconnection points increasethe operational reliabilityKübler OptoASIC technology withvery high integration density (Chip-on-Board)
• Remainss sealed, even in the roughestenvironments, ensures the highest safe-ty against field breakdowns Resistant die-cast housing and protec-tion up to IP 67
• Can be used in a wide temperaturerange without additional chargewide temperature range (-40 ºC … +80 ºC).
Versatile• Up-to-the minute fieldbus performance
in the CoE applicationCAN over Ethernet
• Whether position, speed/velocity, aaccel-eration or working area – the userdecides, which information is availablein real-time.PDO mapping in the memory
• Faast, error-free start-up – no need to setswitchesAll parameters can be programmed via the bus
• Reliable installation in a wide diversityof mmounting situationsExtensive choice of proven mountingoptions
• Numerous special functionsTemperature monitoring, operating time,customer data ( e.g. installation loca-tion)
www.kuebler.com 49New for 2007/2008
1)cable versions: -30 °C ... + 75 °C
Rotary Measuring Technology Absolute hollow shaft encoder, Multiturn, EtherCAT
Sendix absolut, Multiturn Type 5888, EtherCAT
LED is ON with the following fault conditions:Sensor error (internal code or LED error), low voltage, over-temperature
Diagnostic LED (Red)
LED is ON with the following conditions:Init-, Preop-, Safeop and Op-State
Run LED (Green)
LED is ON with the following conditions (Port A and B)Link detected
2 x Link LED (Yellow)
Freerun, Distributed clock, Sync
Modes
General electrical characteristics:
Supply voltage: 10 ... 30 V DCCurrent consumption 24 V DC, max. 90 mA (w/o output load):Reverse polarity protection Yesat power supply (Ub):Conforms to CE requirements acc. to EN 61000-6-1, EN 61000-6-4 and EN 61000-6-3
Device characteristics:
Singleturn resolution 1 ... 65535 (16 bit), (scaleable: 1 ... 65535)Default value: 8192 (13 bit)Total resolution: scaleable from 1 to 268435456 (28 Bit)
12 Bit MultiturnCode: EhterNet Frame binaryProtocol: EtherNet/EtherCAT
General information about CoE (CAN over EtherCAT)The EtherCAT encoders of the 58X8 series support the CANopencommunication profile according to DS 301. In addition device-spe-cific profiles like the encoder profile DS 406 are available.Scaling, preset values, limit switch values and many other parame-ters can be programmed via the EtherCAT bus. When switching thedevice on, all parameters are loaded from an EEPROM, where theywere saved to protect them against power-failure.As output values, position, speed, acceleration and temperature aswell as the working area state can be combined as PDO (PDOMapping).
CANopen Encoder Profile CoE (CAN over EtherCAT)
The following parameters are programmable:
• Units for speed selectable (Steps/Sec or RPM)• Factor for speed calculation ( e.g. circumference of measuring
wheel)• Integration time for the speed value from 1 … 32• 2 working area with 2 upper and lower limits and the
corresponding output states• PDO mapping of position, speed/velocity, acceleration
and working area
• Extended error management for position sensing with integrated temperature control
• User interface with visual display of bus and fault status – 4 LEDs
• Alarm and warning messages
50 www.kuebler.com New for 2007/2008
Rotary Measuring Technology Absolute hollow shaft encoder, Multiturn, EtherCAT
Sendix absolut, Multiturn Type 5888, EtherCAT
With removable bus terminal cover
ø 58 mm, Flange with torque stopFlange type 1 and 2
ø 58 mm, Flange with stator couplingFlange type 5 and 6
ø 58 mm, Flange with stator couplingFlange type 3 and 4
]95.3[]23.3[2,48
4,19
Y
3x
36,7
[1.4
4]
24
102 °
]56.1[
]35.2[2,46
2,4
[0.0
9]
3 4 5 6
]74.0[
31
4
[2.3
6]60
[1.2
2]
]61.0[
40 [1
.57]
21
max
.
]81.1[03
2
1
]61.0[
D
40,9
[1.6
1]
H7
99,3 20.0-
]55.0[41
Torque stop slotRecommendation cyl. pinDIN 7, ø 4 mm 3xM3, 5,5 [0.21] deepLink a, yellow LED
Link b, yellow LEDRun, green LEDErr, red LED6
5
4
3
2
1
]26.3[]23.3[2,48
29
Y
63
25°
]35.2[2,46
[2.4
8]
3,1
[0.1
2]
]74.0[
31
40 [1
.57]
]61.0[
[1.2
2]
60 [2
.36]
]81.1[034
21
max
.
]30.0[8,0
H7
[2.6
8]68
D
]97.0[02
]65.2[56
]35.2[2,46
3x120°
]67.3[5,59
Y
40 [1
.57]
60 [2
.36]
31
]81.1[03
21 ]74.0[
[1.2
2]m
ax.
]90.0[5,2
]17.3[2,49
DH
7
4,3 [0.71]
Y: Depth for blind hollow shaft: 30 mm
Fastening screw DIN 912 M3 x 8, washer included
www.kuebler.com 51New for 2007/2008
Rotary Measuring Technology Absolute shaft encoder, Multiturn, EtherCAT
Sendix absolut, Multiturn Type 5888, EtherCAT
Order code: 8 . 5 8 8 8 . X X X X . X X 1 2
Type
Bracket 1 = Flange with torque stop IP 652 = Flange with torque stop IP 673 = Flange with stator coupling
pitch circle ø 65, IP 654 = Flange with stator coupling
pitch circle ø 65, IP 675 = Flange with stator coupling
pitch circle ø 63, IP 656 = Flange with stator coupling
pitch circle ø 63, IP 67
Hollow shaft3 = Blind hollow shaft ø 10 mm4 = Blind hollow shaft ø 12 mm5 = Blind hollow shaft ø 14 mm6 = Blind hollow shaft ø 15 mm8 = Blind hollow shaft ø 9.52 mm [3/8“]9 = Blind hollow shaft ø 12.7 mm [1/2“]
Output circuit / Power supplyB = EtherCAT
Ex-proof zone 2, 22 on request
Field bus profileB1 = EtherCAT with CoE
(CAN over EtherNet)
Type of connection2 = Removable bus terminal cover with
3 x M12 connector
Preferred types are
indicated in bold
(Type of connection 2, D-coded):
Direction: Port A Port B
Signal: Transmit data+ Receive data+ Transmit data- Receive data- Transmit data+ Receive data+ Transmit data- Receive data-
Abbreviation: TxD+ RxD+ TxD- RxD- TxD+ RxD+ TxD- RxD-
M12 PIN-connection: 1 2 3 4 1 2 3 4
Port A and B
Terminal assignment bus:
M12 connector Terminal assignment power supply:
Signal: +UBPower supply
n.c. 0 V n.c.
Abbreviation: +UB - 0 V -
M12 PIN-connection 1 2 3 4
3
2
1
4
12
3
4
Accessories:– Mounting attachments and couplings can
be found in the catalogue SensorTechnology
Power supply
Bus connectionB A
52 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyLinear magnetic measurement system
Linear magnetic measurement system Limes LI20/B1
Technical data magnetic sensor Limes LI20:Output circuit: Push-Pull RS422Supply voltage: 4,8 ... 30 V DC 4,8 ... 26 V DCLoad/channel, max cable length: ±20 mA, max. 30 m 120 Ohm, RS422 standardCurrent consumption (without load): typ. 25 mA, max. 60 mAShort circuit proof outputs1): yes yes2)
Pulse interval: 1 μs (edge interval) corresponds to 4μs/cycle (see signal figures below)Output signal: A, A, B, B, I, IReference signal: Index periodicalSystem Accuracy: typ. 200 μm, max. ± (0.04 + 0.04 x L) mm,
up to L = 50 m, at T = 20 °CRepeat accuracy: ±1 incrementResolution and speed3): 100 μm (quadruple), max. 25 m/s
25 μm (quadruple), max. 4 m/s10 μm (quadruple), max. 6,5 m/s
Alignment tolerance see draft „Mounting tolerances“Gap sensor / magnetic ring: 0.1 ... 1.0 mm (0,4 mm recommended)Offset: max. ±1 mmTilting: max. 3 °Torsion: max. 3 °Working temperature: –20 ... +80 °C Shock resistance: 500g/1 ms Vibration strength: 30 g/10 ... 2000 HzProtection class: IP 67 according to DIN 60 529 (housing)Humidity: 100 %, condensation possibleHousing: Zinc die-castCable: 2 m, PUR 8 x 0,14 mm2, shielded,
may be used in trailing cable installationsStatus-LED: Green: Pulse-index; Red: Error
Speed too high or magnetic fields too weak (for sensors 8.LI20.XXXX.X020 and 8.LI20.XXXX.X050)
CE-compliant according to: EN 61 000-6-1, EN 61 000-6-4, EN 61 000-6-3EN 61 000-4-8 (magnetic field)
Compact• Installation depth only 10 mm,
width of magnetic band 10 mm
• Large hollow shaft up to 28mm Can be used even where space is very tight
High IP Shock/vibra-tion resistant
Reverse polarityprotection
Robust• Increased ability to with-
stand vibrations and roughinstallationEliminates machine down-time and repairsHigh shock and vibrationresistance, thanks to non-contact technology.
• Stays sealed even when subjeect-ed to harsh everyday use. Offerssecurity against failures in the field.Solid housing with up to IP 67 protection.
Simple installation• Fast start-up of the measuring system
Easy fixing of the magnetic band and thesensor head
• Easy mounting with large tolerancespossibleDistance of sensor head to magneticband from 0.1 to 1.0 mm
• Tolerates lateral misalignment + 1 mm
• Warning signal when magnetic field istoo weak (LED)
Function principle:
Signal figures
8
9
A
B
A
periodic index signal (every 2 mm)The logical assignment A, B and I-Signal canchangePulse interval: pay attention to the instruc-tions in the technical data
8
9
B
1) With supply voltage correctly applied2) A max. of one channel only may be short-circuited:
(when UB=5 V, a short circuit to anotherchannel, 0 V, or +UB is permissible.)(when UB=5-30 V, a short circuit to another channel or to 0 V is permissible.)
3) At the listed rotational speed the min. pulse interval is 1μs, thiscorresponds to 250 kHz. For the max. rotational speed range acounter with a count input frequency of not less then 250 kHz.should be provided.
www.kuebler.com 53New for 2007/2008
Linear Measuring TechnologyLinear magnetic measurement system
Technical data magnetic band Limes B1:Pole gap 2 mm from pole to poleDimensions: Width: 10 mm, Thickness: 1.7 mm incl. masking tapeTemperature coefficient: (11±1)x10-6/KTemperature ranges: working temperature: –20 …+80 °C
storage temperature: –40 …+80 °CMounting: adhesive joint Measuring: 0,1 m (to receive an optimal result of measurement, the magnetic
band should be ca. 0.1 m longer than the desired measuring length )Bending radius: < 50 mm
10,2 [0.4]
]89.0[52
1
3.5 [0.14]
4 [0.67]
7
[1.57] ]82.0[ [0.16] 1740
]61.0[4
active measuring area1
Magnetic sensor Limes LI20:
8,5 [0.33]
3°
2
3°
1
Mounting tolerances:
Torsion
Offset
Tilting
Dimensions:
1.4
1.7
10
3
4
5
6
length L, max. 90 mmasking tapemagnetic bandcarrier band6
5
4
3
Magnetic band Limes B1:
Pin assignment:
Signal Wire colour0 V, GND whiteUB brownA greenA yellowB greyB pinkI blueI red
Shield is on the housing
Distance Sensor / Magnetic band:0.1... 1.0 mm (0.4 mm recommended)
2
Linear magnetic measurement system Limes LI20/B1
54 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyLinear magnetic measurement system
Order code magnetic sensor Limes LI20: 08.LI20.11X1.2XXX
Model
Design1 = standard
Pulse interval1 = standard
Interface and supply voltage1 = RS422/4.8 ... 26 V DC2 = Push-Pull/4.8 ... 30 V DC
Code (Resolution*)005 (100 μm)020 (25 μm)050 (10 μm)
(only connected with magnetic band Limes B1)
Reference signal2 = index periodic
Type of connection1 = cable (PUR), 2 m
* with quadruple evaluation
Order code magnetic band Limes B1: 08.B1.10.010.XXXX
Model
Width10= 10 mm
Length0010 = 1 m0020 = 2 m0040 = 4 m0050 = 5 m0060 = 6 m0100 = 10 m0200 = 20 m
Other lengths up to 90 m on request
Standard stock types:8.B1.10.010.00108.B1.10.010.00208.B1.10.010.00508.B1.10.010.0100
Display Type 572 for LIMES LI20:
Standard stock types:8.LI20.1111.2005 8.LI20.1121.20058.LI20.1111.2020 8.LI20.1121.20208.LI20.1111.22050 8.LI20.1121.2050
Counter series for demanding applications,with two individually scalable encoderinputs. HTL or TTL in each case A, A, B, Bfor count frequencies up to 1 MHz perchannel. Operating modes can be selectedfor position or event counter, total counter,difference counter, cut-to-length display,diameter calculator, batch counter andmore.
• 2 separate freely scalable count inputs -HTL or TTL; also with inverted inputs
• Max. input frequency 1 MHz/ channel• 4 freely programmable fast solid-state
outputs, each with 350 mA output current• Step or tracking preset• AC and DC supply voltage• Can be used as a counter or position
display with limit values• Monitoring function, where 2 values are
monitored or calculated with respect toeach other
• 4 fast programmable inputs with variousfunctions such as reset, gate, displaymemory , reference input or switchingbetween the display values.
• Optional scalable analogue output 0/4 ... 20 mA, +/-10 V or 0 ... 10 V
• 2 auxiliary power supplies for sensors: 5.2 V DC and 24 V DC
• Standard interface RS 232
Order code specification:Position display, 6 digits, with 4 fast switchoutputs and serial interface:
6.572.0116.D05Position display, 6 digits, with 4 fast switchoutputs and serial interface and scalableanalogue output:
6.572.0116.D95Position display, 8 digits, with 4 fast switchoutputs and serial interface:
6.572.0118.D05Position display, 8 digits, with 4 fast switchoutputs and serial interface and scalableanalogue output:
6.572.0118.D95
Linear magnetic measurement system Limes LI20/B1
www.kuebler.com 55New for 2007/2008
Linear Measuring TechnologyLinear magnetic measurement system
Technical data magnetic sensor Limes LI50:
Output circuit: Push-Pull RS422Supply voltage: 4,8 ... 30 V DC 4,8 ... 26 V DCLoad/channel, max cable length: ±20 mA, max. 30 m 120 Ohm, RS422 standardCurrent consumption (without load): typ. 25 mA, max. 60 mAShort circuit proof outputs1): yes yes2)
Pulse interval: 1 μs (edge interval) corresponds to4 μs/cycle (see signal figures below)Output signal: A, A, B, B, I, IReference signal: Index periodicalSystem Accuracy: typ. 200 μm ± (0.04 + 0.04 x L) mm,
up to L = 50 m, at T = 20 °CRepeat accuracy: ±1 incrementResolution and speed3): 25 μm (quadruple), max. 16.25 m/s
10 μm (quadruple), max. 3.25 m/sAlignment tolerance see draft „Mounting tolerances“Gap sensor / magnetic ring: 0.1 ... 2.0 mm (1.0 mm recommended))Offset: max. ±1 mmTilting: max. 3 °Torsion: max. 3 °Working temperature: –20 ... +80 °C Shock resistance: 500g/1 ms Vibration strength: 30 g/10 ... 2000 HzProtection class: IP 67 according to DIN 60 529 (housing)Humidity: 100 %, condensation possibleHousing: Zinc die-castCable: 2 m, PUR 8 x 0,14 mm2, shielded,
may be used in trailing cable installationsStatus-LED: Green: Pulse-index; Red: Error
Speed too high or magnetic fields too weak (for sensors8.LI50.XXXX.X050 and 8.LI50.XXXX.X250)
CE-compliant according to: EN 61 000-6-1, EN 61 000-6-4, EN 61 000-6-3EN 61 000-4-8 (magnetic field)
High IP Shock/vibra-tion resistant
Reverse polarityprotection
Function principle:
Signal figures
8
9
A
B
A
periodic index signal (every 2 mm)The logical assignment A, B and I-Signal canchangePulse interval: pay attention to the instruc-tions in the technical data
8
9
B
1) With supply voltage correctly applied2) A max. of one channel only may be short-circuited:
(when UB=5 V, a short circuit to anotherchannel, 0 V, or +UB is permissible.)(when UB=5-30 V, a short circuit to another channelor to 0 V is permissible.)
3) At the listed rotational speed the min. pulse interval is 1 μs, thiscorresponds to 250 kHz. For the max. rotational speed range acounter with a count input frequency of not less then 250 kHz.should be provided.
Compact• Installation depth only 10 mm,
width of magnetic band 10 mm
• Large hollow shaft up to 28mm Can be used even where space is very tight
Robust• Increased ability to with-
stand vibrations and roughinstallationEliminates machine down-time and repairsHigh shock and vibrationresistance, thanks to non-contact technology.
• Stays sealed even when subjeect-ed to harsh everyday use. Offerssecurity against failures in the field.Solid housing with up to IP 67 protection.
Simple installation• Fast start-up of the measuring system
Easy fixing of the magnetic band and thesensor head
• Easy mounting with large tolerancespossibleDistance of sensor head to magneticband from 0.1 to 2.0 mm
• Tolerates lateral misalignment + 1 mm
• Warning signal when magnetic field istoo weak (LED)
Linear magnetic measurement system Limes LI50/B2
56 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyLinear magnetic measurement system
Technical data magnetic band Limes B2:
10,2 [0.4]
]89.0[52
1
3.5 [0.14]
4 [0.67]
7
[1.57] ]82.0[ [0.16] 1740
]61.0[4
active measuring area1
Magnetic sensor Limes LI50:
Dimensions:
1.4
1.7
10
3
4
5
6
length L, max. 90 mmasking tapemagnetic bandcarrier band6
5
4
3
Magnetic band Limes B2:
Pole gap: 2 mm from pole to poleDimensions: Width: 10 mm, Thickness: 1.7 mm incl. masking tapeTemperature coefficient: (11±1)x10-6/KTemperature ranges: working temperature: –20 …+80 °C
storage temperature: –40 …+80 °CMounting: adhesive joint Measuring: 0,1 m (to receive an optimal result of measurement, the magnetic
band should be ca. 0.1 m longer than the desired measuring length )Bending radius: < 50 mm
Pin assignment:
Signal Wire colour0 V, GND whiteUB brownA greenA yellowB greyB pinkI blueI red
Shield is on the housing
8,5 [0.33]
3°
2
3°
1
Mounting tolerances:
Torsion
Offset
Tilting
Distance Sensor / Magnetic band:0.1... 1.0 mm (0.4 mm recommended)
2
Linear magnetic measurement system Limes LI50/B2
www.kuebler.com 57New for 2007/2008
Order code magnetic sensor Limes LI50: 08.LI50.11X1.2XXX
Model
Design1 = standard
Pulse interval1 = standard
Interface and supply voltage1 = RS422/4.8 ... 26 V DC2 = Push-Pull/4.8 ... 30 V DC
Code (Resolution*)050 (25 μm)250 (5 μm)
(only connected with magnetic band Limes B2)
Reference signal2 = index periodic
Type of connection1 = cable (PUR), 2 m
* with quadruple evaluation
Standard stock types:8.LI50.1111.2050 8.LI50.1121.20508.LI50.1111.2250 8.LI50.1121.2250
Linear Measuring TechnologyLinear magnetic measurement system
Order code magnetic band Limes B2: 08.B2.10.010.XXXX
Model
Width10= 10 mm
Length0010 = 1 m0020 = 2 m0040 = 4 m0050 = 5 m0060 = 6 m0100 = 10 m0200 = 20 m
Other lengths up to 90 m on request
Standard stock types:8.B2.10.010.00108.B2.10.010.00208.B2.10.010.00508.B2.10.010.0100
Display Type 572 for LIMES LI50:
Counter series for demanding applications,with two individually scalable encoderinputs. HTL or TTL in each case A, A, B, Bfor count frequencies up to 1 MHz perchannel. Operating modes can be selectedfor position or event counter, total counter,difference counter, cut-to-length display,diameter calculator, batch counter andmore.
• 2 separate freely scalable count inputs -HTL or TTL; also with inverted inputs
• Max. input frequency 1 MHz/ channel• 4 freely programmable fast solid-state
outputs, each with 350 mA output current• Step or tracking preset• AC and DC supply voltage• Can be used as a counter or position
display with limit values• Monitoring function, where 2 values are
monitored or calculated with respect toeach other
• 4 fast programmable inputs with variousfunctions such as reset, gate, displaymemory , reference input or switchingbetween the display values.
• Optional scalable analogue output 0/4 ... 20 mA, +/-10 V or 0 ... 10 V
• 2 auxiliary power supplies for sensors: 5.2 V DC and 24 V DC
• Standard interface RS 232
Order code specification:Position display, 6 digits, with 4 fast switchoutputs and serial interface:
6.572.0116.D05Position display, 6 digits, with 4 fast switchoutputs and serial interface and scalableanalogue output:
6.572.0116.D95Position display, 8 digits, with 4 fast switchoutputs and serial interface:
6.572.0118.D05Position display, 8 digits, with 4 fast switchoutputs and serial interface and scalableanalogue output:
6.572.0118.D95
Linear magnetic measurement system Limes LI50/B2
58 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor A50
Dynamic• High traverse speed
• High accelerationDynamic spring traction by means of aconstant force spring, long servicelife,approx. 2 million complete cycles
Wide temperature-
range
Robust• Insensitive to the
environmentTitanium-anodised aluminium housing
• High-resistance wireStainless steel wire
• Wire exit free from wearDiamond-polished ceramicguide
• Can be useed in a wide temperature range withoutextra chargemax. -20 ... +85 °C
Versatile• Suitable for various sensors/encoders
– Incremental– Analogue
• Quick mountingFastening by means of 2 screws
• Flexible connection possibilitiesCable, M12 connector, radial, axial
RoHS
Mechanical characteristics (draw wire mechanics):Measuring range: 250 mm 500 mm 1250 mmExtension force Fmin: 5.2 N 5.2 N 3.8 N
Fmax: 6.3 N 7.3 N 5.4 NMax. speed: 8 m/s 8 m/s 10 m/sMax. acceleration: 85 m/s2 85 m/s2 100 m/s2
Linearity: analogue output: 0.1 % (of the measuring range)encoder: 0.05 % (of the measuring range)
Weight: approx. 330 g (depending on the sensor/encoder used)
Materials: housing: titanium-anodised aluminiumwire: stainless steel ø 0.5 mm
Protection (sensor): IP65 (IP67 on request for encoders)Lifetime > 2 million full cycles
NoteExceeding the maximum extension lengthof the draw wire will lead to damages tothe wire and the mechanics.
Operating principle:
Drum width
Drum
-di
amet
er
Construction:The core of a draw wire device is a drummounted on bearings, onto which a wire iswound. Winding takes place via a spring-loaded device.
Wire diameter
High IP protection
rating
Reversepolarity
protection
Shock/vibra-tion resistant
www.kuebler.com 59New for 2007/2008
Electrical characteristics (analogue output):Analogue output: 0 ... 10 V 4 ... 20 mA PotentiometerOutput: 0 ... 10 V galvanically 4 ... 20 mA 1 kOhm
insulated, 4 conductors 2 conductorsSupply voltage: 12 ... 30 V DC 12 ... 30 V DC max. 30 V DCRecommended slider current: – – < 1 μAMax. current consumption: 22.5 mA (no load) 50 mA –Reverse polarity protection: yes yes –Operating temperature: -20 ... +60 °C -20 ... +60 °C -20 ... +85 °CConnection diagrams:
CE compliant according to: EN 61000-6-1, EN 61000-6-4, EN 61000-6-3
Pin Cable colour 0 ... 10 V 4 ... 20 mA 1 kOhm
1 brown V+ V+ V+
2 white Signal n. c. Slider
3 blue GND Signal GND
4 black GND Sig. n. c. n. c.
Terminal assignment (analogue output): Connector (analogue output):
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor A50
Electrical characteristics (digital output):
The electrical characteristics of the draw wire mecha-nics with digital output can be found in the datasheets of the encoders.
+-
V+ VV+outGND
+-
V+ V+outGNDoutGND
V +-
V+A
V+
out
3
12
4
[0.4
1] [2.3
6]60
[5.3
3]13
5,5
[2.7
6]70
[0.1
6] [1
.97]
50 [0
.83]
214
]17.1[5,34]23.1[5,33
[1.9
1]48
,4
]19.0[32
]20.0[5,0
]81.1[03
]81.0[5,4
10,3
36,5
[1.4
4]
Dimensions:Draw wire mechanics with encoder
60 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Order code with encoder:
D8.6A1.XXXX.XXXX.XXXX
Draw wire mechanics
Measuring range*0025 = 250 mm0050 = 500 mm0125 = 1250 mm
*other measuring ranges on request
Number of pulses(e.g. 500 pulses => 0500)
Type of connection:1 = Axial cable (2 m PVC cable)2 = Radial cable (2 m PVC cable)
Output:4 = Push-pull with inverted signals,
supply voltage 8 ... 30 V DC
Encoder used36 = Encoder Type 3610
Draw wire sensor A50
Recommended standard devicewith encoder: D8.6A1.0125.3642.1250
Number of pulses(e.g. 500 pulses => 0500)
Type of connection:2 = Radial cable (2 m PVC cable)
Output:4 = Push-pull with inverted signals,
supply voltage 8 ... 30 V DC
Encoder used36 = Encoder Type 3610
Wire length0125 = 1250 mm
Available resolution, drum circumference 125 mm
Pulses/revolution 125 1250 2500
Pulses/mm 1 10 20
Resolution [mm] 1 0.1 0.05
www.kuebler.com 61New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor A50
]3.1[33
[0.1
6] [1
.97]
50 [0
.83]
21 [5.3
3]13
5,5
05
A B
]79.1[
[1.5
7]40
C [2
.36]
60
4
[2.7
6]70
]20.0[5,0
]19.0[32]81.1[03
]81.0[5,4
48,4
[1.9
1]
Dimensions:Draw wire mechanics with analogue sensor
Order code with analogue sensor:
D8.3A1.XXXX.XXXX.0000
Draw wire mechanics
Measuring range*0025 = 250 mm0050 = 500 mm0125 = 1250 mm
*other measuring ranges on request
Type of connection:1 = Axial cable, length 2 m3 = 4-pole M12 connector
Analogue sensor outputA11 = 4 ... 20 mA
Supply voltage 12 ... 30 V DCA22 = 0 ... 10 V
Supply voltage 12 ... 30 V DCA33 = Potentiometer 1 kOhm
Max. supply voltage 30 V DC
Sensor type Measuringlength [mm] A B C
Potentiometer250 26.5
6521.6
500 26.5 21.61250 33.5 10.3
0 ... 10 V4 ... 20 mA
250 26.578.5
21.6500 26.5 21.61250 33.5 10.3
62 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor B80
Dynamic• High traverse speed
• High accelerationDynamic spring traction by means of aconstant force spring, long servicelife,approx. 2 million complete cycles
Robust• Insensitive to the
environmentTitanium-anodised aluminium housing
• High-resistance wireStainless steel wire
• Wire exit free from wearDiamond-polished ceramicguide
• Can be useed in a wide temperature range withoutextra chargemax. -40 ... +90 °C
Versatile• Suitable for various sensors/encoders
– Incremental– Analogue
• Quick mountingFastening by means of 2 screws
• Flexible connection possibilitiesCable, M12 connector, radial, axial
RoHS
Mechanical characteristics (draw wire mechanics):Measuring range: 1000 mm 2000 mm 3000 mmExtension force Fmin: 5.4 N 5.4 N 5.4 N
Fmax: 6.6 N 7.8 N 9.1 NMax. speed: 10 m/s 10 m/s 10 m/sMax. acceleration: 140 m/s2 140 m/s2 140 m/s2
Linearity: analogue output: 0.1 % (of the measuring range)encoder: 0.05 % (of the measuring range)
Weight: approx. 750 g (depending on the sensor/encoder used)
Materials: housing: titanium-anodised aluminiumwire: stainless steel ø 0.5 mm
Protection (sensor): IP65 (IP67 on request for encoders)Lifetime > 2 million full cycles
NoteExceeding the maximum extension lengthof the draw wire will lead to damages tothe wire and the mechanics.
Operating principle:
Drum width
Drum
-di
amet
er
Construction:The core of a draw wire device is a drummounted on bearings, onto which a wire iswound. Winding takes place via a spring-loaded device.
Wire diameter
Wide temperature-
range
High IP protection
rating
Reversepolarity
protection
Shock/vibra-tion resistant
www.kuebler.com 63New for 2007/2008
Electrical characteristics (analogue output):Analogue output: 0 ... 10 V 4 ... 20 mA PotentiometerOutput: 0 ... 10 V galvanically 4 ... 20 mA 1 kOhm
insulated, 4 conductors 2 conductorsSupply voltage: 12 ... 30 V DC 12 ... 30 V DC max. 30 V DCRecommended slider current: – – < 1 μAMax. current consumption: 22.5 mA (no load) 50 mA –Reverse polarity protection: yes yes –Operating temperature: -20 ... +60 °C -20 ... +60 °C -20 ... +85 °CConnection diagrams:
CE compliant according to: EN 61000-6-1, EN 61000-6-4, EN 61000-6-3
Pin Cable colour 0 ... 10 V 4 ... 20 mA 1 kOhm
1 brown V+ V+ V+
2 white Signal n. c. Slider
3 blue GND Signal GND
4 black GND Sig. n. c. n. c.
Terminal assignment (analogue output): Connector (analogue output):
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor B80
Electrical characteristics (digital output):
The electrical characteristics of the draw wiremechanics with digital output can be found in thedata sheets of the encoders.
+-
V+ VV+outGND
+-
V+ V+outGNDoutGND
V +-
V+A
V+
out
3
12
4
]63.1[
[0.2
] [3
.15]
D80
[6.5
2]16
5,5
[2.3
6]60
]89.1[3,05
5
B
5850
/
[1.9
7/2.
28]
]42.0[
[0.5
5] [3.7
4]95
14
6
[4.3
3]11
0
]62.0[5,65,43
]77.1[54
Dimensions:Draw wire mechanics with encoder
Measuring range [mm] D1000 212000 353000 35
Dimension B depends on the encoderused
Encoder B
Sendix incremental (5000)D8.4B1.XXXX.00XX.XXXX 54.25
Sendix absolute (5863)D8.4B1.XXXX.63XX.XXXX 66.75
Sendix absolute (5868)D8.4B1.XXXX.68XX.XXX 93.25
www.kuebler.com 64New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Order code with encoder: D8.4B1.XXXX.XXXX.XXXX
Draw wire mechanics
Measuring range*0100 = 1000 mm0200 = 2000 mm0300 = 3000 mm
*other measuring ranges on request
Resolution/protocol/optionsdepending on the encoder used
Type of connection:*depending on the encoder used
Output:*depending on the encoder used
Encoder used*00 = Sendix incremental 500063 = Sendix absolute 586368 = Sendix absolute 5868
Draw wire sensor B80
Recommended standard devicewith incremental encoderSendix 5000:
D8.4B1.XXXX. 0053.2000 The standard device is supplied mounted. The mounted encoderis the Sendix incremental 5000 encoder, radial cable outlet(length 2 m), Push-pull with inverted signals, supply voltage 10 ... 30 V DC (8.5000.8353.2000)
Standard resolutions for draw wire with incremental encoder Sendix 5000, drum circumference 200 mm
Pulses/revolution 200 2000 4000
Pulse/mm 1 10 20
Resolution [mm] 1 0.1 0.05
*You will find our recommended encoder below
Standard resolutions for draw wire with absolute encoder Sendix 5863 or 5868, drum circumference 200 mm
Absolute encoder 5863 5868
Pulse/revolution 2048/11 bits 4096, programmablevia the bus/ 12 bits
Pulse/mm 10.24 20.48
Resolution [mm] ~0.1 ~0.05
Recommended standard devicewith absolute encoderSendix 5863 or 5868:
Measuring range0100 = 1000 mm0200 = 2000 mm0300 = 3000 mm
*other measuring ranges on request
D8.4B1.XXXX. 6324.G123
D8.4B1.XXXX. 6822.2113
D8.4B1.XXXX. 6832.3113
Sendix absolute 5863 encoder with SSI interface (Gray code),2048 pulses/rev., Set key, 10 ... 30 V DC, radial 12 pole M23connector (8.5863.1224.G123)
Sendix absolute 5868 encoder with CANopen interface, 4096 pulses/rev. programmable via the bus, Set key, 10 ... 30 V DC, M12 connector (8.5868.1222.2113)
Sendix absolute 5868 encoder with Profibus connection, 4096 pulses/rev. programmable via the bus, Set key, 10 ... 30 V DC, M12 connector (8.5868.1232.3113)
www.kuebler.com 65New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor B80
]3.1[33
[0.2
] [3
.15]
D80
[6.5
2]16
5,5
[2.3
6]60
]89.1[
5
3,05 B [1
.57]
40
[0.5
5] [3.7
4]95
14
[4.3
3]11
0
]42.0[6
]62.0[]63.1[
]77.1[54
5,65,43
]79.1[05
Dimensions:Draw wire mechanics with analogue sensor
Order code with analogue sensor:
D8.3B1.XXXX.XXXX.0000
Draw wire mechanics
Measuring range*0100 = 1000 mm0200 = 2000 mm0300 = 3000 mm
*other measuring ranges on request
Type of connection:1 = Axial cable, length 2m3 = 4-pole M12 connector
Analogue sensor outputA11 = 4 ... 20 mA
Supply voltage 12 ... 30 V DCA22 = 0 ... 10 V
Supply voltage 12 ... 30 V DCA33 = Potentiometer 1 kOhm
Max. supply voltage 30 V DC
Sensor type Measuringlength [mm] B D
Potentiometer
100074 21
2000
3000 102.25 35
0 ... 10 V4 ... 20 mA
100087.5 21
2000
3000 102.25 35
66 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor C120
Dynamic• High traverse speed
• High accelerationDynamic spring traction by means of aconstant force spring, long servicelife,approx. 2 million complete cycles
Robust• Insensitive to the
environmentTitanium-anodised aluminium housing
• High-resistance wireStainless steel wire
• Wire exit free from wearDiamond-polished ceramicguide
• Can be useed in a wide temperature range withoutextra chargemax. -40 .... +90 °C
Versatile• Suitable for various sensors/encoders
– Incremental– Analogue
• Quick mountingFastening by means of 2 screws
• Flexible connection possibilitiesCable, M12 connector, radial, axial
RoHS
Mechanical characteristics (draw wire mechanics):Measuring range: 6000 mmExtension force Fmin: 5.4 N
Fmax: 7.8 NMax. speed: 10 m/sMax. acceleration: 140 m/s2
Linearity: analogue output: 0.1 % (of the measuring range)encoder: 0.05 % (of the measuring range)
Weight: approx. 1600 g (depending on the sensor/encoder used)
Materials: housing: titanium-anodised aluminiumwire: stainless steel ø 0.5 mm
Protection (sensor): IP65 (IP67 on request for encoders)Lifetime > 2 million full cycles
NoteExceeding the maximum extension lengthof the draw wire will lead to damages tothe wire and the mechanics.
Operating principle:
Drum width
Drum
-di
amet
er
Construction:The core of a draw wire device is a drummounted on bearings, onto which a wire iswound. Winding takes place via a spring-loaded device.
Wire diameter
Wide temperature-
range
High IP protection
rating
Reversepolarity
protection
Shock/vibra-tion resistant
www.kuebler.com 67New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor C120
Electrical characteristics (analogue output):Analogue output: 0 ... 10 V 4 ... 20 mA PotentiometerOutput: 0 ... 10 V galvanically 4 ... 20 mA 1 kOhm
insulated, 4 conductors 2 conductorsSupply voltage: 12 ... 30 V DC 12 ... 30 V DC max. 30 V DCRecommended slider current: – – < 1 μAMax. current consumption: 22.5 mA (no load) 50 mA –Reverse polarity protection: yes yes –Operating temperature: -20 ... +60 °C -20 ... +60 °C -20 ... +85 °CConnection diagrams:
CE compliant according to: EN 61000-6-1, EN 61000-6-4, EN 61000-6-3
Pin Cable colour 0 ... 10 V 4 ... 20 mA 1 kOhm
1 brown V+ V+ V+
2 white Signal n. c. Slider
3 blue GND Signal GND
4 black GND Sig. n. c. n. c.
Terminal assignment (analogue output): Connector (analogue output):
Electrical characteristics (digiital output):
The electrical characteristics of the draw wire mecha-nics with digital output can be found in the datasheets of the encoders.
+-
V+ VV+outGND
+-
V+ V+outGNDoutGND
V +-
V+A
V+
out
3
12
4
]63.1[
[0.2
] [3
.15]
120
[1.9
7]50
234,
5 [9
.23]
B3,24 ]76.1[
106,
5
5
[4.1
9] [
1.97
/2.2
8]58
[0.7
9] [5
.51]
140
20
50/
[6.1
]15
5
]50.0[3,1
]62.0[5,65,43
]77.1[54
Dimensions:Draw wire mechanics with encoder
Dimension B depends on the encoderused
Encoder B
Sendix incremental (5000)D8.4B1.XXXX.00XX.XXXX 54.25
Sendix absolute (5863)D8.4B1.XXXX.63XX.XXXX 66.75
Sendix absolute (5868)D8.4B1.XXXX.68XX.XXX 93.25
68 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Order code with encoder: D8.4C1.XXXX.XXXX.XXXX
Draw wire mechanics
Measuring range*0600 = 6000 mm
*other measuring ranges on request
Resolution/protocol/optionsdepending on the encoder used
Type of connection:*depending on the encoder used
Output:*depending on the encoder used
Encoder used*00 = Sendix incremental 500063 = Sendix absolute 586368 = Sendix absolute 5868
Draw wire sensor C120
Recommended standard devicewith incremental encoderSendix 5000:
D8.4C1.XXXX. 0053.2000 The standard device is supplied mounted. The mounted encoderis the Sendix incremental 5000 encoder, radial cable outlet(length 2 m), Push-pull with inverted signals, supply voltage 10 ... 30 V DC (8.5000.8353.2000)
Standard resolutions for draw wire with incremental encoder Sendix 5000, drum circumference 317.68 mm
Pulses/revolution 500 2000
Pulses/mm 1.6 6.3
Resolution [mm] ~0.63 ~0.16
*You will find our recommended encoder below
Standard resolutions for draw wire with absolute encoder Sendix 5863 or 5868, drum circumference 317.68 mm
Absolute encoder 5863 5868
Pulses/revolution 2048/ 11 bits 4096, programmablevia the bus/ 12 bits
Pulses/mm 6.4 12.9
Resolution [mm] ~0.16 ~0.08
Recommended standard devicewith absolute encoderSendix 5863 or 5868:
Measuring range0600 = 6000 mm
*other measuring ranges on request
D8.4C1.XXXX. 6324.G123
D8.4C1.XXXX. 6822.2113
D8.4C1.XXXX. 6832.3113
Sendix absolute 5863 encoder with SSI interface (Gray code),2048 pulses/rev., Set key, 10 ... 30 V DC, radial 12 pole M23connector (8.5863.1224.G123)
Sendix absolute 5868 encoder with CANopen interface, 4096 pulses/rev. programmable via the bus, Set key, 10 ... 30 V DC, M12 connector (8.5868.1222.2113)
Sendix absolute 5868 encoder with Profibus connection, 4096 pulses/rev. programmable via the bus, Set key, 10 ... 30 V DC, M12 connector (8.5868.1232.3113)
www.kuebler.com 69New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor C120
]79.1[05
[0.2
] [3
.15]
120
[1.9
7]50
106,
5
5
[4.1
9]
[
1.97
/2.2
8]58
]76.1[ 2,2013,24 ]20.4[
[0.7
9] [5
.51]
140
20
50/
[6.1
]15
5
]50.0[3,1
]62.0[
]63.1[]77.1[54
]3.1[33
5,6
5,43
234,
5 [9
.23]
Dimensions:Draw wire mechanics with analogue sensor
Order code with analogue sensor:
D8.3C1.XXXX.XXXX.0000
Draw wire mechanics
Measuring range*0600 = 6000 mm
*other measuring ranges on request
Type of connection:1 = Axial cable, length 2m3 = 4-pole M12 connector
Analogue sensor outputA11 = 4 ... 20 mA
Supply voltage 12 ... 30 V DCA22 = 0 ... 10 V
Supply voltage 12 ... 30 V DCA33 = Potentiometer 1 kOhm
Max. supply voltage 30 V DC
70 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor D135
Dynamic• High traverse speed
• High accelerationDynamic spring traction by means of aconstant force spring, long servicelife,approx. 2 million complete cycles
Robust• Insensitive to the
environmentTitanium-anodised aluminium housing
• High-resistance wireStainless steel wire
• Wire exit free from wearDiamond-polished ceramicguide
• Can be useed in a wide temperature range withoutextra chargemax. -40 .... +90 °C
Versatile• Suitable for various sensors/encoders
– Incremental– Analogue
• Flexible MountingVarious fastening possibilities are available
• Flexible connection possibilitieesCable, M12 connector, radial, axial
RoHS
Mechanical characteristics (draw wire mechanics):Measuring range: 8000 mm 10000/15000 mm 20000 mm 25000/30000 mm 35000/40000 mmExtension force Fmin: 7.2 N 8.7 N 7.0N 7.3 N 7.0 N
Fmax: 16.0 N 16.9 N 12.4 N 15.7 N 14.1 NMax. speed: 10 m/s 6m/s 5m/s 5 m/s 5 m/sMax. acceleration: 140 m/s2 80 m/s2 60 m/s2 60 m/s2 60 m/s2
Linearity: analogue output: 0.1 % (of the measuring range)encoder: 0.05 % (of the measuring range)
Weight: depending on the measuring range and on the sensor/encoder usedMaterials: housing: titanium-anodised aluminium
wire: stainless steel ø 0.5 mmProtection (sensor): IP65 (IP67 on request for encoders)Lifetime > 2 million full cycles
NoteExceeding the maximum extension lengthof the draw wire will lead to damages tothe wire and the mechanics.
Operating principle::
Drum width
Drum
-di
amet
er
Construction:The core of a draw wire device is a drummounted on bearings, onto which a wire iswound. Winding takes place via a spring-loaded device.
Wire diameter
Wide temperature-
range
High IP protection
rating
Reversepolarity
protection
Shock/vibra-tion resistant
www.kuebler.com 71New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor D135
Electrical characteristics (analogue output):Analogue output: 0 ... 10 V 4 ... 20 mA PotentiometerOutput: 0 ... 10 V galvanically 4 ... 20 mA 1 kOhm
insulated, 4 conductors 2 conductorsSupply voltage: 12 ... 30 V DC 12 ... 30 V DC max. 30 V DCRecommended slider current: – – < 1 μAMax. current consumption: 22.5 mA (no load) 50 mA –Reverse polarity protection: yes yes –Operating temperature: -20 ... +60 °C -20 ... +60 °C -20 ... +85 °CConnection diagrams:
CE compliant according to: EN 61000-6-1, EN 61000-6-4, EN 61000-6-3
Pin Cable colour 0 ... 10 V 4 ... 20 mA 1 kOhm
1 brown V+ V+ V+
2 white Signal n. c. Slider
3 blue GND Signal GND
4 black GND Sig. n. c. n. c.
Terminal assignment (analogue output): Connector (analogue output)):
Electrical characteristics (diggital output):
The electrical characteristics of the draw wire mecha-nics with digital output can be found in the datasheets of the encoders.
+-
V+ VV+outGND
+-
V+ V+outGNDoutGND
V +-
V+A
V+
out
3
12
4
]85.1[04
[2.
36]
60 [5
.35]
136
[1]
254
]13.5[531
]82.0[]49.0[
[6.5
]16
5
[2.6
6]
42
67,5
]17.0[81
56
61
7
]36.0[
[1.9
7/2.
28]
[4.1
9]10
6,5
]65.2[
B
50/5
8
189
[7.4
4]
Dimensions:Draw wire mechanics with encoder, measuring range 8000 mm
Dimension B depends on the encoderused
Encoder B
Sendix incremental (5000)D8.4B1.XXXX.00XX.XXXX 37.00
Sendix absolute (5863)D8.4B1.XXXX.63XX.XXXX 49.50
Sendix absolute (5868)D8.4B1.XXXX.68XX.XXX 76.00
72 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor D135
B
]13.5[531
[6.5
]16
5
59,5
[7.4
4]18
9
]82.0[
]95.0[51]7.0[ ]3.1[33
[5.3
1]13
5 [8
.35]
212
[2.6
6]67
,5
65
81
]2.2[82 ]1.1[
106,
5 [4
.19]
]49.0[42
[2.3
4]
]14.4[211]79.6[771
7
51 ]95.0[
Dimensions:Draw wire mechanics with encoder, measuring range 10000 mm ... 20000 mm
68
B
]13.5[531
[2.6
6]67
,5 [5
.31]
135
212
82
[8.3
5]
51 ]95.0[
106,
5 [4
.19]
]7.0[ 3681 ]84.2[
]95.0[ ]95.5[24151]21.01[752
]82.0[]49.0[
[6.5
]16
518
9
42
[7.4
4]
]1.1[ ]93.3[
7
59,5
[1.4
2]
Dimensions:Draw wire mechanics with encoder, measuring range 25000 mm ... 40000 mm
Dimension B depends on the encoderused
Encoder B
Sendix incremental (5000)D8.4B1.XXXX.00XX.XXXX 37.00
Sendix absolute (5863)D8.4B1.XXXX.63XX.XXXX 49.50
Sendix absolute (5868)D8.4B1.XXXX.68XX.XXX 76.00
Dimension B depends on the encoderused
Encoder B
Sendix incremental (5000)D8.4B1.XXXX.00XX.XXXX 37.00
Sendix absolute (5863)D8.4B1.XXXX.63XX.XXXX 49.50
Sendix absolute (5868)D8.4B1.XXXX.68XX.XXX 76.00
www.kuebler.com 73New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor D135
Order code with encoder: D8.4D1.XXXX.XXXX.XXXX
Draw wire mechanics
Measuring range*0800 = 8 000 mm1000 = 10 000 mm1500 = 15 000 mm2000 = 20 000 mm2500 = 25 000 mm3000 = 30 000 mm3500 = 35 000 mm4000 = 40 000 mm
*other measuring ranges on request
Resolution/protocol/optionsdepending on the encoder used
Type of connection:*depending on the encoder used
Output:*depending on the encoder used
Encoder used*00 = Sendix incremental 500063 = Sendix absolute 586368 = Sendix absolute 5868
Recommended standard devicewith incremental encoderSendix 5000:
D8.4D1.XXXX. 0053.2000 The standard device is supplied mounted. The mounted encoderis the Sendix incremental 5000 encoder, radial cable outlet(length 2 m), Push-pull with inverted signals, supply voltage 10 ... 30 V DC (8.5000.8353.2000)
Standard resolutions for draw wire with incremental encoder Sendix 5000, drum circumference 333.33 mm (357.14 mm for the 8 000 mm measuring range)
Pulses/revolution 500 2000
Pulses/mm 1.5 (1.4) 6 (5.6)
Resolution [mm] 0.66 (0.71) 0.17 (0.18)
*You will find our recommended encoder below
Standard resolutions for draw wire with absolute encoder Sendix 5863 or 5868, drum circumference 333.33 mm(357.14 mm for the 8 000 mm measuring range)
Absolute encoder 5863 5868
Pulses/revolution 2048/ 11 bits 4096, programmablevia the bus/ 12 bits
Pulses/mm 6.14 (5.73) 12.28 (11.47)
Resolution [mm] ~0.16 (0.17) ~0.08 (0.09)
Recommended standard devicewith absolute encoderSendix 5863 or 5868:
Measuring range*0800 = 8 000 mm1000 = 10 000 mm1500 = 15 000 mm2000 = 20 000 mm2500 = 25 000 mm3000 = 30 000 mm3500 = 35 000 mm4000 = 40 000 mm
*other measuring ranges on request
D8.4D1.XXXX. 6324.G123
D8.4D1.XXXX. 6822.2113
D8.4D1.XXXX. 6832.3113
Sendix absolute 5863 encoder with SSI interface (Gray code),2048 pulses/rev., Set key, 10 ... 30 V DC, radial 12 pole M23connector (8.5863.1224.G123)
Sendix absolute 5868 encoder with CANopen interface, 4096 pulses/rev. programmable via the bus, Set key, 10 ... 30 V DC, M12 connector (8.5868.1222.2113)
Sendix absolute 5868 encoder with Profibus connection, 4096 pulses/rev. programmable via the bus, Set key, 10 ... 30 V DC, M12 connector (8.5868.1232.3113)
74 www.kuebler.com New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor D135
]17.0[
]3.1[33
]79.1[05
]82.0[]49.0[
[6.5
]16
5 [7.4
4]18
9
[2.6
6]67
,5 [5
.35]
136
[2.3
6]60
254
42
[1]
]36.0[
[4.1
9]10
6,5
]85.1[04]65.2[56
61
7
]53.3[58
[1.9
7/2.
28]
50/ 5
881
]13.5[531
Dimensions:Draw wire mechanics with analogue sensor, measuring range 8000 mm
]79.1[05
]13.5[531
[6.5
]16
5
42
[7.4
4]18
9
]82.0[
]95.0[51]7.0[81 ]]3.1[
[5.3
1]13
5 [8
.35]
212
[2.6
6]67
,5
65
33
]2.2[]1.1[82
]95.0[ 21151 ]14.4[
]49.0[
]79.6[771
[4.1
9]10
6,5
]53.3[58]3.1[33
7
59,5
[1.4
2]
Dimensions:Draw wire mechanics with analogue sensor, measuring range 10000 ... 20000 mm
www.kuebler.com 75New for 2007/2008
Linear Measuring TechnologyDraw wire mechanics with encoder or analogue sensor
Draw wire sensor D135
]3.1[33
]13.5[531
[2.6
6]67
,5 [5
.31]
135
212
[8.3
5]
51 ]95.0[
106,
5 [4
.19]
]7.0[ 3681 ]84.2[
]95.0[ ]95.5[24151]21.01[752
]82.0[]49.0[
[6.5
]16
518
9
42
[7.4
4]
]1.1[ ]93.3[82 68
[1.4
2]59
,5
]53.3[58
7
]79.1[05
Dimensions:Draw wire mechanics with analogue sensor, measuring range 25000 ... 40000 mm
Order code with analogue sensor:
D8.3D1.XXXX.XXXX.0000
Draw wire mechanics
Measirung range*0800 = 8 000 mm1000 = 10 000 mm1500 = 15 000 mm2000 = 20 000 mm3000 = 30 000 mm3500 = 35 000 mm4000 = 40 000 mm
*other measuring ranges on request
Type of connection:1 = Axial cable, length 2 m3 = 4-pole M12 connector
Analogue sensor outputA11 = 4 ... 20 mA
Supply voltage 12 ... 30 V DCA22 = 0 ... 10 V
Supply voltage 12 ... 30 V DCA33 = Potentiometer 1 kOhm
Max. supply voltage 30 V DC
76 www.kuebler.com New for 2007/2008
Inclinometer
Many applications:
• Vehicle technology• Solar installations• Cranes and hoists• Commercial vehicles
Compact:
• Small design• Minimal space requirement
RoHS
Innovative:
• Rugged construction • High resolution and accuracy• Current or voltage interface• High shock ressistance
Inclinometer Type IS40
Output
mA, V
Technical Data Inclinometer:
Supply voltage: 5 VDC +/- 0,25 V oder 10 ... 30 V DC (depending on version)No-load current: < 20 mAReverse polarity protection Yes
Measuring range: +10°, +45° +60 ° (depending on version)Resolution: < 0,05° < 0,1° < 0,15°Repeat accuracy: < 0,2 % of the measuring range
< 0,1 % after a warm-up period of 30 min.Temperature drift: < 0,025%/K
+0,01 °/K (10°-version), +0,03 °/K (45° and 60°-version)Ambient temperature: -30 ... +70 °COutput: Analogue outputVoltage output: 0,1 ... 4,9 V short-circuit protected to UbCurrent output: 4 ... 20 mAReaction time: 0,1 ... 0,5 s
(Time that the output signal requires to reach 90 % full scale,if the angles is changed from -60° to +60°)
Housing: Plastic PBT-GF20-VOConnection: M12-plug connectorVibration resistance: 55 Hz (1 mm)Shock resistance: 60 g, 11 msProtection rating: IP67Standards: EN 61362-2-3 (EMC requirements for transducers)
IP 67
outy outx
Connections and PIN allocation:
Direction of Inclination:
The inclinometer IS40 permits 2-dimensional inclinations to be measured.Versions are available for the measuring ranges ±10°, ±45° or ±60°. The rugged compact construction makes this sensor the ideal device for anglemeasurement in harsh environments.
Shock/vibra-tion resistant
Reverse polarityprotection
www.kuebler.com 77New for 2007/2008
Inclinometer
Dimensions:
Inclinometer Type IS40
Order Code Inclinometer: 08.IS40.2XXX1
Series
Measuring direction2 = 2-dimensional
Measuring range1 = +10°2 = +45°3 = +60°
Connection1 = M12 connector
Supply voltage1 = 5 V DC2 = 10 ... 30 V DC
Interface1 = 4 ... 20 mA3 = 0,1 ...4,9 V DC
78 www.kuebler.com New for 2007/2008
Versatile:
• Process control technology and automation technology
• Interference-sensitive applications• High volltage plants• Plants with long transmission distances• Potential separation• Explosive areas
Compact:
• Only 22 mm wide• DIN rail mounting, small size
RoHS
Innovative:
• Signal transmission thanks to a simpleglass fibre
• Safe signal transmission up to 1000 m• Input frequency up to 400 kHz• Input level 10 – 30 V or RS 422• Inverted input signals• Resists extremely strong electro-
magnetical fields
Optical fibre module
Supply voltage: 10 ... 30 V or 5 V ± 5%Power consumption per module: < 2 WOperating voltage reverse connection protection: availableEncoder inputs - optical fibre transmitter: Channels A, A\, B, B\, 0, 0\Max. input frequency - optical fibre transmitter:and output frequency - optical fibre receiver: 400 kHzInput level - optical fibre transmitter: 10 ... 30 V or RS 422Optical wavelength: 820 nmOptical transmission rate: 120 Mbit/sOptical fibre connection: ST connector, 13 mm, ø 9 mm, on the bottom side of the housingGlass fibre: Multimode fibre, 50/125 μm, 62,5/125 μmOptical fibre synchronisation display: LED on the receiverInput signals sampling rate: 10 MSamples/sMax. optical fibre transmission distance: 1000 mDimensions: 22,5 x 110,8 x 88,4 mm (B x L x H)Protection: IP 40, terminals IP 20Terminals: Protected against contact, max. conductor diameter: 2,5 mm2
Temperature range -10 °C ... +60 °CStandards: EN 55 011 Class B1
EN 61 000 - 6 - 2: 2006
Connection technologyOptical fibre signal transmission
Technical data:
The solution for tough signal transmission.The system is made up of an optical fibre transmitter and an optical fibre receiver. The optical fibre transmitter converts theelectrical signals of an usual incremental encoder into a light signal for transmission by means of an optical fibre.
The receiving module converts the optical signal back into electrical signals. Up to 4 channels may be transmitted safely.
LED function:
Green LED ON when the supply voltage andthe optical fibre cable are connected cor-rectly.
The LED in the receiver module (LWLE)blinks when the optical fibre cable is notconnected correctly or is broken.
Transmitter moduleReceiver module
www.kuebler.com 79New for 2007/2008
Connection technologyOptical fibre signal transmission
Optical fibre module
Order code:Optical fibre transmitterUB = 10 ... 30 V DC, RS 422 input: 6. LWLS.1UB = 5 V DC, RS 422 input: 6. LWLS.4UB = 10 ...30 V DC, HTL input: 6. LWLS.5
Optical fibre receiverUB = 10 ... 30 V DC, RS 422 output: 6. LWLE.1UB = 5 V DC, RS 422 output: 6. LWLE.4UB = 10 ... 30 VDC, HTL output: 6. LWLE.5
Scope of delivery:• Optical fibre module• Multilingual operating manual
Accessories:
Simplex Patch cable ST-ST - MultimodeConnector: 2xST/PC, fibre: 1x50/125 Standard lengths: 2 m, 5m, 8m, 10m, 15m, 20m, ...
(in 5m steps) Order code:
05.B09-B09-821-LXXXLength in m
ST Multimode couplingBarrel: ceramic, slottedOrder code: 05.LWLK.001
456
123
7 8 9
10 11 12
75,022,5
110,
8
63,0
B
2 3 4 6 7 8
9, 1
1, 1
2
Cha
nnel
AC
hann
el B
Cha
nnel
0 (C
)
Cha
nnel
D+U 0
V (G
ND
)In
tern
ally
con
nect
ed
Plug
con
nect
ion
Pin
Des
igna
tion
Cha
nnel
AC
hann
el B
Cha
nnel
0 (C
)
Cha
nnel
D __ _
101 5
_
_
Dimensions:
88,4
12,3
Connecting diagram of the opticalfibre transmitter and receiver:
Pin Description1 Channel A2 Channel B3 Channel 0 (C)4 Channel A5 Channel B6 Channel 0 (C)7 Channel D8 + UB
10 Channel D9, 11 , 12 0 V, GND,
linked internally
80 www.kuebler.com New for 2007/2008
Slip rings IST-SR085
Application areas for Slip Rings:• Packaging machines• Textile machines• Robots and handling equipment• Cranes• Pipeline inspection systems• Video surveillance (CCTV)
equipment• Fairground rides • Bottling plants• Rotary tables
Technical Data (standard version):Dimensions: see drawingOverall length: dependent on the number of transmission pathsBore diameter: up to ø 30 mm Current loading: max. 16 A (at 240 V AC)Voltage/current loading: 240 V AC (dependent on the current loading)Contact resistance load channel: < 1 OhmContact resistance signal channel: <� 0.1 OhmInsulation resistance at 500 V DC: 10
3MOhm
Dielectric strength: 1000 V eff. (60 sec.)Speed: max. 800 1/minOperating temperature: 0 ... 80 °CProtection rating: IP 50 up to IP 64 on requestService life: > 500 Mio. revolutionsMaintenance cycles: approx. 50 Mio. revolutionsNumber of rings: approx. 20
Modular construction system:
Stator ring with pick-off spring for loadcurrents.
Insulator with slip ringfor signal currents.
Insulator with slip ringfor load currents.
Stator ring with pick-off spring for signalcurrents.
Slip ringsFor the rotary transmission of load current, signals,pneumatics and hydraulics
Copper graphite for high abrasion resistance
Platinum/Gold alloy (50% Gold content)
Separate signal channels with contact guide3
2
1
1
2
3
Advantages and benefits:• Rugged design for industrial use• Modular system construction, load and signal
channels can be combined selectively• GFPC housing (glass-reinforced polycar-
bonate) 30% glass fibre content • Long service life and long maintenance cycles• Individually replaceable brush rings• Customised versions easily available • Separate signal channels• Fieldbus signals such as Profibus, CANopen
etc. up to 12 MB
Description:In general slip rings are used to transmit power, signal or data from a stationary to a rotating platform. The transmission between thestator and rotor takes place via sliding contacts and is extremely reliable. The construction is modular and offers the greatest flexibility ina variety of applications.
Practical maintenance window:
Safety-Trans™-Design:• Two-cavity system for load and signal
transmission• Labyrinth seal• High vibration resistance
Secure connections:
www.kuebler.com 81New for 2007/2008
Slip rings IST-SR085
Options on request:• Pneumatics, hydraulics transmission• Current 40 A• Voltage 400 V AC• Other mounting positions• Higher protection rating • Mounting from above• Load rings 400 V/16 A• Load rings 240 V AC/25 A
Order code:for standard versions
IST-SR085-XX-XX-VXX
Type series
Number of data channels (only in pairs, e.g. 2, 4, 6*)
Version numberV19: Standard version with hollow shaft 20 mmV14: Standard version with hollow shaft 25 mmV38: Standard version with hollow shaft 30 mmV39: Standard version with hollow shaft 1 Inch
Number of power channels*
8278.8
25
30
85
ÿ43
.4
5.5
14
9
5
60.4
44.4
R45.5
8
5
114.7 F7
3
45
21
+0,1
*
Dimensions:Example type IST-SR085-2-3-V14
Screw terminal M5 for load transmission
Screw terminal M4 for signal transmission
Terminal clamp for load without wire protection,with shock-hazard touch protection
3
2
1 Wire lead-in for load possible on both sides
Terminal clamp for signal transmission
Rotating connection ring
4 x socket set screw DIN 914 M6x107
6
5
4 Window for maintenance
Protective cover for connections
Torque stop10
9
8
27 8
1
3
4
5
6
* Length is dependent on thenumber of transmission paths
10
Slip ringsFor the rotary transmission of load current, signals,pneumatics and hydraulics
Accessories: Maintenance set (comprises brush and contact oil for signal contacts) IST-MS-01* 20 combination max. , for examble 4 data channels and 16 power channels
9
Standard version: Protection rating IP 50, Signal rings (if present) on the connection side for horizontalmounting and mounting from underneath, terminal connections, for tolerances see dimen-sional drawing
82 www.kuebler.com New for 2007/2008
Slip rings IST-SR060
Application areas for Slip Rings:• Packaging machines• Textile machines• Robots and handling
equipment• Cranes• Pipeline inspection systems• Video surveillance (CCTV)
equipment• Fairground rides • Bottling plants• Rotary tables
Technical Data (standard version):
Dimensions: see drawingOverall length: dependent on the number of transmission pathsHollow shaft diameter: up to max. ø 25 mm Current loading: max. 16 A (at 240 V AC)Voltage/current loading: 240 V AC (dependent on the current loading)Contact resistance load channel: < 1 OhmContact resistance signal channel: < 0.1 OhmInsulation resistance at 500 V DC: 10
3MOhm
Dielectric strength: 1000 V eff. (60 sec.)Speed: max. 500 Operating temperature: 0 ° ... 75 °CProtection rating: IP 50 Service life: > 500 Mio. revolutionsMaintenance cycles: approx. 50 Mio. revolutions
Slip ringsFor the rotary transmission of current and signals
Advantages and benefits:• Various component configurations for the
transmission paths, max. 3 x load and 2 x signal transmission
• Fully encapsulated in high-grade glass rein-forced plastic housing shells
• Ideally suited for the heating of sealingdrums (rollers) in packaging machines
• Can be used as a pair starting from just 60 mm shaft distance of the sealing rollers
• Economical – thanks to minimization of in-dividual components, advantages in mount-ing and component part design to suit
Description:The SR060 is a compact, economical slip ring for up to 3 load and 2 signal transmissions from a stationary to a rotating platform. Thetransmission between the stator and rotor units occurs extremely reliably via sliding contacts.
Dimensions:Example Type IST-SR060
Order code: IST-SR060-XX-X-X-V01
Product group: slip ringSize: ø 60 mmHollow shaft diametere.g.: 25 equals 25mm
Version number V01 (Standard)Number of load transmission paths (max. 3)Number of signal transmission paths (max. 2)
Fully encapsulated housing:
Easily accessible connections:
www.kuebler.com 83New for 2007/2008
Universal Preset Counter CODIX 923 / 924
User-friendly:Simultaneous display of the actual value, presets, batch count or total count Annunciators for the displayed presetand for the output status 3 predefined settings for the most com-mon parameter settings
• Direct entry into the programming Tracking presets eliminate the need forreprogramming of the pre-signal Minimum installation depth 4 stage RESET modes 3 stage key lockoutMulticolour display for improved differentiation of the two values
Fast:• Direct input of the presets via the front
keys or the Teach-In input • Fast installation thanks to plug-in screw
terminals • Max. count frequency 60 kHz
RoHS
DIN frontpanel
AC90 ... 260V
DC10 ... 30V
Supply voltage
-20° +65°
Temperature
DIN 48 x 48
000000
Multifunction:
• Counter, Tachometer and Timer – all inone device
• Can be used as preset counter, batch counter oor totaliser (overall cumulative count)
• 1 or 2 presets (additional presets onrequest)
• Relay or optocoupler outputs • Wide choice of count modes for pulse
inputs, time or frequency • Division facctor, set value, averaging,
start delay (Tachometer), step ortracking presets
Counting TechnologyPreset Counter Codix 923/924
2 x 6 LCDs
2 x 6 LCDs
Positiondisplay
POSITION
Batchcounter
Batch
Totaliser
∑
Menu driven pro-gramming
65High IPvalue
Plug-in screwterminal
HRAt Hz
Frequencymeter HRA
max.60 kHz
Highfrequency
1 or 2
Presetcounter
t Hz
Multifunction
Multi-Color
Technical data:Supply 90 ... 260 V AC/max. 8 VA, 50/60 HZ,voltage: External fuse protection T 0,1 A
10 ... 30 V DC/max. 1,5 WExternal fuse protection T 0,2 A
Display: 2 line 2 x 6 digits LCD displayStandard: positive green with optional backlightingLED Look: negative, red backlightingMulticolour: upper line negative, red backlighting
lower line negative, red or green backlighting(programmable)
Inputs:Count inputs:Polarity of the inputs: programmable for all inputs in common
NPN/PNPInput resistance: 5 k�Count frequency: max. 55 kHz (details see manual)Monitoring/reset inputs: MPI, lock, gate, resetMin pulse duration 10 ms/1 msof the inputs:Switching levels with AC-supply:HTL-level Low: 0 ... 4 V DC High: 12 ... 30 V DC5 V-level Low: 0 ... 2 V DC High: 3,5 ... 30 V DCSwitching levels with DC-supply:HTL-level Low: 0 ... 0,2 x UB High: 0,6 x UB ... 30 V DC5 V-level Low: 0 ... 2 V DC High: 3,5 ... 30 V DCPulse shape: variable, Schmitt-Trigger characteristics
Output: Switching voltage max. 250 V AC/110 V DCSwitching current max. 3 A AC/A DCSwitching current min. 30 mA DCSwitching capacity max. 750 VA/90 W
Output 1 Mech. service life (switching cycles) 2 x 107
N° of switching cycles at 3 A/250 V AC 1 x 105
N° of switching cycles at 3 A/30 V DC 1 x 105
Relay closing contact, programmable asnormally open (NO) or normally closed (NC)
Output 2 Mech. service life (switching cycles) 20 x 106
N° of switching cycles at 3 A/250 V AC 5 x 104
N° of switching cycles at 3 A/30 V DC 5 x 104
Relay with changeover contactor npn optocoupler: switching power 30 V DC/10 mA
UCESAT at IC = 10 mA: max. 2,0 VUCESAT at IC = 5 mA: max. 0,4 V
Reaction time of Relay: appr. 7 msthe outputs: Optocoupler: appr. 1 ms,
Details see instruction manualResponse time of the 100/600 ms,frequency counter: Details see instruction manualData retention: min. 10 years, EEPROMGeneral:Count modes:Pulse counter: cnt.dir, up.dn, up.up, quad, quad 2, quad 4,
A/B, (A-B)/A x 100%Frequency counter: A, A-B, A+B, quad, A/B, (A-B)/A x 100%Timer: FrErun, Auto, InpA.InpB., InpB.InpB.
84 www.kuebler.com New for 2007/2008
91
4,25
max. 10,5
7
45
48
48
15,5
Panel cut-out
Technical Data:Voltage supply for sensors:AC supply 24 V DC± 15%, 80 mADC supply max. 80 mA, external
voltage supply is connected through Operating temperature: -20 °C ... +65 °CStorage temperature: -25 °C ... +75 °C
Humidity: RH 93% at +40 °C, non-condensingEMC: CE compliant to EU directive 89/36/EWGStandards: EN 61 000-6-4/EN 55011 class B
EN 61000-6-2UL (applied for): File-N°.: E128604Protection: IP65 (front) Weight: approx. 125 g
Dimensions:
Signal and control inputs 1 Sensor voltage supply
AC: 24 VDC/80 mADC: UB interconnected
2 GND (0 VDC)3 INP A (Signal input A)4 INP B (Signal input B)5 RESET (Reset input)6 LOCK (Key locking input)7 GATE (Gate input)8 MPI (User input)16 ... 20:
Additional optional inputs or outputs or interfaces
Connections Version with relays/optocouplers
9 Relay contact C./Collector 10 Relay contact N.O./Emitter 11 Relay contact C./Emitter 12 Relay contact N.O./not assigned 13 Relay contact N.C./ Collector14 AC: 90..260 VAC N~
DC: 10..30 VDC15 AC: 90..260 VAC L~
DC: GND (0 VDC)
Out-put 1
Out-put 2
Supplyvoltage
Counting TechnologyPreset Counter Codix 923/924
Order code:
6.92X.01XX.XX0
Number of presets 3 = 1 preset 4 = 2 preset
Outputs0 = Relays 1 = Optocouplers (only 924)
LCD options 0 = no backlighting 1 = green backlighting 2 = LED look
negative, red backlighting3 = Multicolour
negative red/green backlighting
Input trigger level 0 = Standard level (HTL)A = 5 V-level
Supply voltage 0 = 90–260 V/AC3 = 10–30 V/DC
Delivery specification:Preset counter Mounting clip Operating instructions
Standard stock models: 6.923.0100.000 6.924.0100.0006.923.0100.300 6.924.0100.300
Options: Additional inputs or outputs or interfaces on request
www.kuebler.com 85New for 2007/2008
Applicationexamples
CountDirRoller shutter door with automatic shutoff
QuadRunning direction and position on milling machines
UpDownAutomatic subtraction of faulty or reject parts from the totalpiece count
BatchLogging of piece numbers and packing units plus control ofreplenishment of packing cartons
UpUpAdding up of two parallel or staggered production lines
Add totCut-to-length with overall total count
Areas of application:
STOP
STOP
up
down
STOP
Count with direction mode Difference mode Quadrature mode quad/quad2/quad4 Add, Sub, automatic reset 2-input adding mode A+B Ratio measurement A/B
Percentage difference measurement (A-B)/A x 100%Batch counting Totaliser (Overall total)Multiplication and division factor (up to 99.999)Set value Step or tracking preset
up
up
STOP
STOP
Σ
Pulse counter
Functions/ Count modes
Counting TechnologyPreset Counter Codix 923/924
86 www.kuebler.com New for 2007/2008
Counting TechnologyPreset Counter Codix 923/924
Applicationexamples
A – BSynchro monitoring and control of two conveyor belts
QuadSpeed regulation with indication of direction
Ratio measurement A/B
(A-B)/A [%]Ratio measurement e.g. for speed alignment
Frequency counter (Tachometer)
ABA – BA + BA / B(A – B) / A x 100 % (percentage display)
Quad (Phase discriminator with recognition of direction) AveragingStart delay 2nd tacho input Gate input Multiplication and division factor ( up to 99.9999)
Time and hours-run meter (Timer) • FrErun (Control via gate input) • Auto (Start via Reset, Stop at preset) • InpB.InpB (Start with first edge at InpB., Stop with
second edge InpB.) • InpA. InpB (Start with InpA., Stop with InpB.)
• Totaliser (Overall total) • Batch counting • Set value • Step or tracking preset
Applicationexamples
Interval measurement InpB. InpB FrErun Measurement of overall time from switching on the con-veyor belt till switching off
Run-time measurement InpA. InpB. Autotime-controlled production line
A
B
0,50,5
A
B
START / STOP
A
B
START / STOP
STOP
RESET
Areas of application:
A
B
Functions/ Count modes
Functions/ Count modes
A
B
www.kuebler.com 87New for 2007/2008
Counting TechnologyPreset Counter Codix 923/924
Expandable on request via modules:• with up to 4 inputs• 4 additional optocoupler outputs • 2 additional relay outputs • RS 232/485 communications interfaces
Application examples:• Limit switch monitoring• Special functions/PLC function• Initiation of fixed program sequences • Control of several processes• Special protocols• Print commands for logging
Individual customisation of software to yourapplication. For example:
• Separate inputs for total counter and preset counter
• Separate scaling of input A and B• Programmable measuring period for
the tachometer• Measurement of rotary speeds based
on time• Processing time, measurement of time
based on frequency• With the Multicolour version, the display
colour changes when reaching the preset,or blinking display with all versions
Expandable
Customisable
Please talk to us – we look forward to solving your individual requirements in aclose dialogue with you
The technology platform for OEM applications:
88 www.kuebler.com New for 2007/2008
Versatile:
• Can be used as a counter or position display with limit values
• Monitoring function, where 2 valuues aremonitored or calculated with respect toeach other
• 4 fast programmable inputs with variousffunctions such as reset, gate, displaymemory , reference input or switchingbetween the display vallues.
• Scalable analogue outputs 0/4 ... 20 mA,+/-10 V or 0 ... 10 V
• 2 auxiliary power supplies ffor sensors:5.2 V DC and 24 V DC
• Standard interface RS 232- for parameter setting- for reading oout the values to a PC or PLC- for modifications during operation
Compact:
• Up to 3 display values in a single device,Display Counter 1, Display Counter 2 aswell as the dispplay calculated fromCounter 1 and 2
• AC and DC supply voltages in one device• Simple programming wwith 4 keys, all keys
can be assigned dual programming func-tions.
• 4 fast solid-state outputs
RoHS
Innovative:
• 2 separate freely scalable count inputs -HTL or TTL; Both also with invertedinputs, max. input frrequency 1 MHz/ channel
• Very bright LED display 15 mm high (6digit) and 10 mm high (8 digit)
• 4 freely programmable fast solid-stateoutputs, each with 350 mA output current
• Step or tracking preset• Simple programming – with function
codes, dependent on the operatingmode selected
• With 88 different permanent count func-tions, such as simple count, differencecount and total count of booth inputs,batch counters etc.
Position- and Difference display Type 572
65max.
60 kHzSupply volt-age AC/DC
DIN frontpanel
High IP value High frequency
AC/DC17... 260 V DIN 96 x 48
000000
Operationwith gloves
TTL, HTL andRS422-Input
1 2 3 4 1 2 1
6 LED6/8 LEDs
DCOUT
10 ... 30VDC
2 x Sensor supply
Output
mA, VTransistor-
Output
2
Preset counter electronicPosition display with analogue output
Application examples:
Total-Position display
24/17... 30 V 1 MHz 6/8 LEDs 5/24V 4
Interface
RS 232422485
00000
RS232
s =s0 +s1 + s2
s0 s1 s2
Encoder 1Count 1
Encoder 2Count 2
Reset, Preset, Inhibit ...
Difference-Position display
d = s1 - s2
d
s1
Encoder 1Count 1
Encoder 2Count 2
Reset, Preset, Inhibit ...
s2
Measurement of the effective cut amount
Encoder1 Encoder 1
Measuring wheel Cut pulse
Monitoring of torsion, shafts or gear breakage
Encoder 2Motor
Encoder 1
Encoder 1Encoder 2
Alarm 1Alarm 4
Counter series for demanding applications,with two individually scalable encoderinputs, in each case A, A, B, B for countfrequencies up to 1 MHz per channel.Operating modes can be selected for positi-on or event counter, total counter, differen-ce counter, cut-to-length display, diametercalculator and more.
Accessories for DIN rail mount Order code: G 300 005
www.kuebler.com 89New for 2007/2008
Supply voltage:- 24 V AC, + 10%24 (17 ... 30) V DC
Current consumption [DC]: 100 mA + Current consumption encoderConnected load [AC]: 15 VAAuxiliary power supply 2 x 5,2 V DC, each 150 mAoutput for sensors: 2 x 24 V DC, each 120 mADisplay: 15 mm high LED-Display, 6 digit
10 mm high LED-Display, 8 digitInputs: 2 universal incremental encoder inputsCount frequency: RS422 and TTL with inv. 1 MHz
HTL asymmetric 200 kHzTTL asymmetric 200 kHz(per encoder)
Control inputs: 4 control inputs HTL, Ri = 3,3kOhmLow < 2,5 V, High > 10V, min. pulse duration 50 μs
Switch outputs: 4 fast power transistors 5 ... 30 V DC350 mA, reaction time < 1ms*, inductiveloads require a freewheeling diode
Serial interface: RS232, 2400 ... 38400 BaudAnalogue outputs: 0/4 ... 20 mA, load max. 270 Ohm
0 ... +10 V (max. 2 mA)Resolution 14 Bit, precision 0,1 %reaction time < 1 ms
Ambient temperature: 0 ... 45 °C [32 ... 113 °F]Storage temperature: -25 ... +70 °C [-13 .... 158 °F]Housing: Noryl UL94-V-0Protection class: IP65 (front side)Screw terminal: Cable cross-section max. 1,5 mm2
Conformity and norms: EMV 89/336/EWG: EN 61 000-6-2EN 61 000-6-3
NS73/23/EWG EN 61010-1Weight: ca. 250 g
Preset counter electronicPosition display with analogue output
Position- and Difference display Type 572
*Intensive serial communication can temporarily prolong the reaction time
Dimensions:
Order code specification:Position display, 6 digits, with 4 fast switch outputs and serial interface:
6.572.0116.D05
Position display, 6 digits, with 4 fast switch outputs and serial interface and scalable analogue outputs:
6.572.0116.D95Position display, 8 digits, with 4 fast switch outputs and serial interface:
6.572.0118.D05
Position display, 8 digits, with 4 fast switch outputs and serial interface and scalable analogue output:
6.572.0118.D95
Electrical connections:
Geber
Geber
encoder 1
encoder 2
Example shows encoderwith 5 V-supply and TTL/ RS422-output
Digitalcontrol-inputs
fastswitch outputs
fastanalogue outputs
Supply voltage
Delivery contents:• Controller 572• Gasket, fastening set
• Instruction manualGerman/English
Application examples:
90 www.kuebler.com New for 2007/2008
Energy – Time meter HW 66
Counting TechnologyEnergy and Time meter
Safe and accurate:• Tamper-proof fixed installation• High measuring accuracy• Can be officially calibrated• High degree of protection
Informative:• Shows both values in parallel• Can also be read if no voltage present• 2 x 6-digit easy-to-read dispplay
RoHS
DIN Frontpanel
AC115 / 230 V
Supplyvoltage AC
1 2 3 4 5
1 2 3 4 5push
no reset
- 20° + 55°
Temperature
MID approval - pending
DIN 48 x 48
000000
Innovative:
• Metering of hours run and energy consumption in one compact device
• Wide temperature range• Panel mounting• Remote readout via SO outputs
on request
65
CharacteristicsGeneralSupply voltage: 115/230 V AC, -20 % / +15 % 50 or 60 HzDigits: 2 x 6 digit (single units digit red)Height of figures (optical): 4 x 1,7 mmColour of figures: white and red on blackTemperature range: -20 °C to +55 °CStorage temperature: -25 °C to +65 °CHousing: DIN panel-mount 48 x 48 mm, depth 55 mmProtection: IP 65, DIN 60529 frontConnections: touch-safe, max. core cross-section 2,5 mm2
Connections SO output: touch-safe, max. core cross-section 1,0 mm2
LED function: LED ON , when power supply is connectedLED blinks, when energy is being measured
Retro- or standard fitting in dehumidifiers, current generators etc.for the accurate, traceable billing of operating and energy costs
Applications:DehumidifiersHire equipment and machinery
Air-conditioningProduction equipment
Terminal assignment
Timer 2 x 6 digit
DIN
000000
2 x 6
Energy meter
kWh
High IP value
Energy meterAccuracy: Class B, acc. to MID (at 50 Hz version)Current: IB = 5 A, Imax = 16 ACurrent limits: > 20 mA up to 16 AStart current: > 20 mASO output: 1000 pulses per kWh, 5 ... 30 V DC,
Imax = 20 mAStandard: EN62052-11, EN62053-21Hour meterAccuracy: + 2 %S0 output: 10 pulses/h, 5 ... 30 V DC, Imax = 20 mA
www.kuebler.com 91New for 2007/2008
Dimensions:
Panel cut-out
Order codes:HW66 230 V AC: 3.563.201.075HW66 115 V AC: 3.563.201.074
Delivery includes:CounterGasketMounting clip
Energy – Time meter HW 66
Counting TechnologyEnergy and Time meter
Dimensions:
• Cut-out 45 mm [1.772“]• For snap-on fitting to 35 mm [1.378“]
top hat DIN rails
• Construction:Mounting panel for counter: chromate passivation sheet steelTop hat DIN rail adapter: glass fibre reinforced polyamide
• Applications include for examplecontrol cabinets
Accessories for DIN rail mount
Order code: G.300.003
92 www.kuebler.com New for 2007/2008
Versatile:
• Can be used as a simple process signalconverter, process controller (ON/OFFcontroller) or for commplex measuringtasks where the relationship betweentwo values, one to the other, must bemonitored,, calculated or further proces-sed in a higher-level controller.
• Mathematical operation of the meassuredvalues of inputs A and B. The result canalso if required be multiplied, divided oradded to ann offset value, in order toobtain the desired display value.
• Analogue output 0/4 ... 20 mA, +/-10 VV or 0 ... 10 V
• 2 fast PNP switching outputs, 50 ms,with switching hysteresis, step ortracking ppreset
• Programmable display refresh time
Compact:
• Up to 3 display values in one device, display A, display B + display calculatedbased on A and B
• AAC and DC supply voltages in one device• Simple menu-driven programming with
just 2 keys, as well as Tare or Teach-Inkey
RoHS
Innovative:
• 2 separate freely scalable analogueinputs +/-10 V, 0 ...10 V and 0/4 ... 20 mA, Resolution 14 bitt
• Tare function – the unit can be set to 0for any input voltage
• Programmable linearization: withh up to16 control points, input via key-pad or viathe Teach-In function
• Averaging measurement oveer 2 to 16measuring cycles, for use with seriousfluctuations of the input signals
• Easy to prograamme - the desired displayvalue is simply keyed-in for a specificinput signal
• Fast 25 ms samplling rate per channelalternating
Multifunction Process Controller Type 573
The process controller with 2 analogueinputs can be used both in single channelmode as well as in dual channel. In dualchannel mode, all arithmetic operations are
available for displaying sum total, differen-ce, ratio or the product. Inputs and outputscan be scaled separately.
65SupplyvoltageAC/DC
DIN frontpanel
High IP value
Menu-drivenprogramming
AC/DC17... 260 V DIN 96 x 48
000000
Operation with gloves
2 Inputs
mA, V 6 LED6 LEDs
TaraTare-Function-
OutputOutput
mA, VTransistor-
Output
2
Process TechnologyMultifunction Process Controller with analogue outputs
Tare
mA, V
mA, V
mA, V
mA, V
mA, V
mA, V
Application examples:
Monitoring of mixing ratios and display of flow rate
Material stretching, as well as monitoring of synchronousoperation, with display of individual speeds
Level monitoring and adjustment, display of inflowand outflow
www.kuebler.com 93New for 2007/2008
Dimensions:
96,0
110,0
ub el r
48,0
9,0
21,0
129,0
140,5
Order codes:Display with 2 outputs Order code 6.573.011.E00Display with analogue output Order code 6.573.012.E90
Delivery includes:• Process Controller 573• Gasket• Mounting set
• Multilingual operating instruc-tions, German /English
44,0
10,0
8,0
91,0
OU
T2 [m
A]
0V
AC input
1091 2 3 4 5 6 7 8
1 2 3 4
OU
T1 [V
]G
ND
Ana
log
24Vo
utG
ND
0 V
GN
D A
nalo
gBAD
Cin
GN
D
115V
230V
Terminal assignment:with analogue output with 2 outputs
44,0
10,0
8,0
91,0
0V
AC input
1091 2 3 4 5 6 7 8
1 2 3 4
24Vo
utG
ND
0 V
GN
D A
nalo
gBAD
Cin
GN
D
115V
230V
Com
+O
ut1
Out
2
Supply- 17 ... 30 V DC (Nominal voltage: 24 V DC)voltage: 115/230 V AC ± 12.5 %Power consumption [DC]: 18 V: 110 mA, 24 V: 90 mA
30 V: 80 mAConnected load [AC]: 7,5 VAAuxiliary power supply 24 V DC ± 15%, 100 mA output for sensors: (at AC and DC supply)Display: 15 mm high LED display, 6 DigitsInputs: 2 analogue inputs (+10 V, 0 ... 20 mA,
4 ... 20 mA)Input resistance: Current: Ri = 100 Ohm, Voltage Ri = 30 kOhmMeasuring time per 25 ms (alternating)channel:Resolution: 14 Bit (13 Bit + sign)Accuracy: ±0.1% ± 1 digitOutputs: Switching outputs:
2 x PNP, max. 35 V, max. 150 mAResponse time max. 50 ms
Analogue output0 ... 20 mA, 4 ... 20 mA (max. 300 Ohm)-10 ... +10 V, 0 ... 10 V (max. 2 mA)Response time max. 57 ms (analogue output 7 ms after detection of the measurement value)
Resolution: 14 Bit (13 Bit + sign)Operating temperature: 0 ... +45 °CStorage temperature: –25 ... +70 °CHousing: Noryl UL94–V-0Protection: IP 65 front, IP20 rearConnections: Signal max. 1.5 mm2,
AC supply max. 2.5 mm2
EMC: CE conform to EC directive 89/336/EWGStandards: EN 61 000-6-2/EN 61 000-6-3
NS73/23/EWG: EN 61010-1Weight: approx. 200 g
Panel cut-out 91 mm x 44 mm
OU
T2 [m
A]
0V
1091 2 3 4 5 6 7 8
1 2 3 4
OU
T1 [V
]G
ND
Ana
log
24Vo
utG
ND
0 V
GN
D A
nalo
gBAD
Cin
GN
D
115V
230V
OU
T2
0V
1091 2 3 4 5 6 7 8
1 2 3 4
OU
T1C
om+
24V o
utG
ND
0 V
GN
D A
nalo
gBAD
Cin
GN
D
115V
230V
PN
SPS/PLC+-Sens 1 Sens 2
0 V 0 V
-+
0 V outV out V out
Sens 1 Sens 2
-+
0 V outV out V out
OU
T2
+ 24 V GND
L1
L2
OU
T2 [m
A]
Connection example:
Analogue output, analogue input Analogue input, switching output
Process TechnologyMultifunction Process Controller with analogue outputs
Multifunction Process Controller Type 573
Accessories for DIN rail mount Order code: G 300 005
94 www.kuebler.com New for 2007/2008
The set-point generator / adjuster Codix 533triggers a standard signal or a freely pro-grammable signal sequence from 0 ... 12 Vor from 0 ... 24 mA
The set-point generator / adjuster CODIX 533is a real innovation opening up new appli-cation potentials in process technology andautomation.
CODIX 533 – the new setpoint compact class for process and automation technology
Setpoint generator/ Time based process adjuster Codix 533
DIN frontpanel
4 LEDs Supply voltage
Menu text programming
HighIP value
Temperature- range
-pending
Technical data:Supply 10 ... 30 V DC, galvanically isolated withvoltage: integrated protection against incorrect polarityPower consumption: max. 1WDisplay: 4-digit display, red 7-segment LEDs;
height 8 mm [0.35“] Data backup: EEPROMHousing: housing for control panel 48 x 24 mm [1.89 x 0.945“]
accord. to DIN 43 700; RAL 7021, dark greyProtection: IP65 (front)Operating temperature: -20 ... +65 °C [-4 ... +149 °F]Storage temperature: -25 ... +85 °C [-13 ... +185 °F]Conformity: conforms to CE requirements acc. to the
EC directive 89/36/EECEMC: interference emissions EN 55011 class B
interference resistance EN61000-6-2
Test voltages: EN 61010-1, degree of soiling 2and overvoltage category 2
Test voltage: 500 V, 50 Hz, 1 min.Current output: 0 ... 24 mA, increment 10 μA
load 20 mA up to < 500 Ohm, > 20 mA up to< 400 Ohm
Voltage output: 0 ... 12 V, increment 10 mVload > 2 kOhm
Control input High: 4 ... 30 V DCHold (high active): Low: 0 ... 2 V DCAccuracy: < 0.1 % of the terminal value +0.01 %/KWeight: approx. 50 g [1.764 oz.]Connections: screw terminal, pitch 5.08 mm, 7 poles
4 LED
DC10 ... 30V 65 -20° +65°DIN 48 x 24
000000
RoHS
User-friendly:
• Simpler to run processes than with aPLC or process controller.
• Everything can be programmed easilly bymeans of 2 keys and the text menu.
• Digital setting - no additional DIP switches or potentiomeeters.
• Display allows simple monitoring of thespecified setpoint output.
• Comfortable display formm as directdigital value
• 3 functions integrated as standard in the CODIX 533, manual and time-bassed
Cost-saving and compact:
• Ideal for simulation runs without theneed for expensive, time-consuming run-ning-in of processes..
• Processes become more cost-effective• DIN 48 x 24 mm panel-mount housing
with installation depth oof only 59 mm.
Innovative:
• Function of a digital time controller withanalogue output.
• Manual functions with direct input orsstepped incremental output of the set-point.
• 4-digit 8 mm high top-quality LED display• Physical vaariables output in the form of 0
to 12 V or 0 to 24 mA analogue signals.• Units of display can be freeely program-
med and displayed – no conversion ofthe specified output value required.
• High accuraacy of < 0.1% of the finalvalue.
mA, VOutput
www.kuebler.com 95New for 2007/2008
Order code:Codix 533: 6.533.012.300
Dimensions:
Panel cut-out:22.2+0.3 x 45+0.6 mm[0.874+0.012 x 1.772+0.024]
Delivery includes:Digital displayPanel mounting clipBezel for clip mount, panel cut-out 50 x 25 mm [1.969 x 0.984“]Bezel for screw mount, panel cut-out 50 x 25 mm [1.969 x 0.984“]Gasket1 set of self-adhesive symbolsMultilingual operating instructions
1 10 ... 30 VDC2 GND 13 GND 24 Hold
5 0 ... 24 mA6 Analog GND 37 0 ... 10 V DC
Dimensions in mm [inch]
Block diagram:
Inputs1: 10 ... 30 V DC2: GND_13: GND_24: Hold
Outputs5: 0 ... 24 mA (Iout)6: GND_37: 0 ... 12 V DC (Uout)
Countersinking Af3, DIN 741
μCD
A
DC
DC1
2
4
3 7
5
6
Terminal assignment:
53 [2.087]
[1.1
03]
28
[0.9
84 x
1.9
69]
25 x
50
1 [0.039]
4 [0.158]
56 [2.205]
32 [1
.26]
40 [1
.575
]
1 [0.039]
1 4 [0.158]
[0.8
94 x
1.9
69]
25 x
50
[0.9
84+0
.02 ]
25+0
.5
[1.969+0.024]50+0.6
[0.9
84+0
.02 ]
25+0
.5
[1.969+0.024]50+0.6
M3
[1.2
6±0.0
04]
32±0
.1
[0.76]max. 19.3
[0,8
66 x
1.7
72]
59 [2.323]
4 [0.158]
6.5 [0.256]
22 x
4548 [1.89]
[0.9
45]
24
22 x
45
Bezel Panel cut-out:
CODIX 533 – the new setpoint compact class for process and automation technology
Setpoint generator/ Time based process adjuster Codix 533
1 2 3 4 5 6 7
CODIX 533
+ +– –
21
Power supplyAnalogue input2
1
96 www.kuebler.com New for 2007/2008
CODIX 533 – the new setpoint compact class for process and automation technology
8 V
3 V
2 V
10 s 20 s 30 s 40 s 50 s
ou. 4
ou. 5
PE. 4
PE. 5
t �s�
� �U VSollwert
Manual direct input (Setp): • Fast adjustment and manual approach
to the desired setpoint value.• Setpoint value can be specified directly during operation
via the keys in V or mA• Output of the value 3 seconds after the last key actuation
Manual ramping function (Man): • Possibility of a stepped, incremental approach to the desired set-
point value using the keys on the front.• Input of the minimum and maximum setpoint values and the
increment by key actuation in the programming level.• During operation the device starts with the minimum setpoint
value – the right key is used to increase the value by the amount
of the increment; the left key decreases the value.• The programmed maximum value cannot be exceeded.
Automatic rampiing function (Auto): • Function of a digital time based controller with analogue output
Setpoint values can be programmed and carried out for processsequences, either cyclic or time dependent:irrigating, dosing, lubricating, filling, venting, mixing
• With max. 20 current or voltage values• Cyclically limited (time) or unlimited
Example with 8 pointsou. 1 0 VPE 1 5 sou.2 3 VPE 2 5 sou. 3 2 VPE 3 10 sou. 4 3 VPE 4 10 sou. 5 3 VPE 5 10 sou. 6 8 VPE 6 10 sou. 7 8 VPE 7 10 sou. 8 0 VPE 8 5 s
Example of an automatic ramping function:
3 operating modes programmable
Setpoint generator/ Time based process adjuster Codix 533
SetpointU[V]
www.kuebler.com 97New for 2007/2008
Applications: Simple controller (fixed installations) in plant, machinery and equipment.
For use in setting up plant, machinery and equipment.
Time based or manual ramping up or ramping down of: Manual (direct) input or time based/manual set-up (rampingup or ramping down) of:
Rotary speeds ( e.g. frequency inverters), flow rates, temperature, position, pressure, level, i.e. all physical variables that can be displayed via analogue signals)
Simple time-switch with analogue output
Starting and running-in or speed control of motors via setpoint specification
Control of simple time-dependent processes by means of an analogue signal, e.g. ramping control for locks and sluices, flow valves etc..
Calibration of fill levels and flow rates: the setpoint adjuster simulates the output signals of a level or flow sensor for configuring a PLC.
Adjustment of temperature-dependent processes, without the need to heat up the plant. Plant commissioning: the setpoint adjuster can simulate various processes for test purposes.
Solution withvarious modes:
To do this 2 selectable operating modes are provided To do this, the following operating modes are provided
- Manual ramping function- Automatic ramping function
- Manual direct input- Manual ramping function- Automatic ramping function
Benefits: Our Setpoint Adjuster can undertake this task as a stand-alone device, instead of having to use an expensive, complex,difficult-to-programme PLC. The user saves on costs and thejob can be carried out quickly and flexibly – without specialised training being necessary.
The Setpoint Adjuster simulates the sensor signal, whichdetects the physical process, e.g. ramping up of temperature,filling of tanks. The expensive, time-consuming running-in ofprocesses can be eliminated by using the Setpoint Adjuster tosimulate the function.
The output signal can be displayed directly or can be scaled to any desired engineering unit. The user can see exactly what ishappening at that particular moment in time.
An easy-to-programme controller with three selectable modes is available.
1
Applications:
1
Setpoint generator/ Time based process adjuster Codix 533
Simulationfrequency inverters1
Simulation