1. seed & grain cleaning & grading

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Transcript of 1. seed & grain cleaning & grading

• Established in 19845000 plus installations so far

• Largest manufacturer of Post Harvest Equipment in India

• Turnkey Plants / Machines Cleaning, Grading, Sorting and Handling Seed, Grain, Spices, Pulses, Oil Seeds, Fruits and Vegetables

• Two manufacturing unitsAmbala & Saha

• ISO 9001, ISO 14001, ISO 18001, SA 8000 certified co.

• Managing Director: Mr. Sanjeev Sagar

1984 2008

AGROSAW MAIN UNIT

UNIT 2 SAHA

• Sales Turn Over 2009-10: Rs. 50 Crores

• More than 5000 plants operational in 50 plus countries

2006-07 2007-08 2008-09 2009-10

0102030405060

• Experienced Design and Development Team

• Latest Design SoftwareAutodesk Inventor, Solid Works Premium, Auto CAD

• Sheet Metal Processing FacilitiesCNC Turret Press, CNC Press Break, NC Shearing,Roll Plate Bending; MIG, TIG & Spot Welding

• Skilled Production, QC and Installation Teams

• Wide Marketing Network & Separate overseas office

• of Denmark – in the area of seed & grain cleaning & grading

• of Poland – for grain Silos and Dryers

• of Denmark– for suction blower and aspirators

• of Sweden – for seed coating machines

• New Zealand – for fruits & vegetables cleaning &

grading

Seed Cleaning/Grading Plant

Mobile Plant

Plant Layout

Fruit Cleaning & Grading Line

Shop Floor

A range of more than 70 types of machines, for various applications and capacities, to suit the client requirements1. Seed Pre-Cleaner / Grain Cleaner2. Fine Cleaner3. Rotary Drum Cleaner4. Indented Cylinder5. Universal Cleaner for Commercial Cleaning6. Gravity Separator7. Treater & Coater8. De-Stoner9. De-Awner10. Dryer11. Width Sizer12. Groundnut Pod Cleaner13. Dust Aspirator System for the plants14. Vegetable Seed Extracting Machine15. Maize / Corn Sheller

• ApplicationEfficient Cleaning of all types of seed, grain, pulses and oil seeds

• WorkingMaterial fed into HopperDust & Light impurities are separatedby Aspirator fanMaterial falls on sieve layersSeparation according to width & thickness

• ModelsPC2, PC3, PC5, PC6, PC8, PC11, PC14, UC20, UC-30, UC-40, UC-60

• PC Series PC2, PC3, PC5-NB, PC6, PC8-M, PC11-NB, PC11-RB, PC14-NB, PC14-RB

• The numeral following the model signifies the capacities in TPH based on wheat

• NB - Nylon Brush RB - Rubber Balls

• Example. PC14-NB The pre-cleaner of PC series with a capacity of 14TPH and uses Nylon Brushes for sieve perforation cleaning.

Optional Accessories: Dust Collector & Air Trunk

• UC Series UC20, UC30, UC40, UC60 – 20, 30, 40, 60 TPH respectively

• Suitable for efficient cleaning of all cereal grains, malting barley, coffee seed and seeds of all crops such as wheat, paddy, barely, maize, millets, sunflower, soyabean, oil seeds and Rice & pulse milling plants.

• Same machine can be used as pre-cleaner as well as fine cleaner after changing the sieve pattern.

Optional Accessories: Dust Collector, Air Trunk, Surge Bin, Feeding Elevator

• ApplicationEfficient Cleaning of all types of seed, grain, pulses, spices and oil seeds etc.

• WorkingMaterial fed into HopperDust & Light impurities are separatedby Aspirator fanMaterial falls on sieve layersSeparation according to width & thickness

• ModelsJunior, Junior-ii, Ultra, Classic, Deluxe, Super, Super-ii, Seed Master,

TSG, Coral, Venus, Majestic, SG-3, SG-4, Omni, Vibam – 1013, Vibam –

1026,NovaOptional Accessories: Dust Collector, Air Trunk, Surge Bin, Feeding Elevator

• Model Capacities

Junior – 100 kg/hr Junior-ii – 100 kg/hr

Ultra – 150 kg/hr Classic – 400 kg/hr

Deluxe – 1TPH Majestic – 3 TPH

Super – 400 kg/hr on coriander Super-ii – 1.2 TPH

Seed Master – 1.5 TPH TSG – 1.5 TPH

Coral – 2 to 2.5 TPH Venus – 800 kg/hr on coriander

SG-3 – 3 TPH SG-4 – 4 TPH

Omni – 3.5 to 4 TPH

Vibam 1013 – 5 TPH Vibam 1026 – 10 TPH

Nova – 15 TPH for Commercial Cleaning

• ApplicationCommercial Cleaning & Grading (width & size) of all serials, pulses, oil seeds etc. by using both screen & air

• WorkingMaterial fed into a set of rotary drum screens of different perforation sizesAir aspiration removes dust, chaff & light impuritiesMaterial falls into rotating screensMaterial graded according to width and sizeDifferent grades collected separately

• ModelsRDC-25, RDC-50, RDC-100 – 25, 50, 100 TPH based on wheat

• ApplicationUsed for additional separation or up-gradation of material on length basis

• WorkingShort grains lifted & lodged in indentsFall out under gravity force into internal troughLong grains travel along and discharge out

• ModelsIC1, IC2, IC3, IC4, IC5, IC6, IC8, IC10 – where number indicates to the

capacity in TPH based on wheatIC-V – 100 Kg/Hr

• ApplicationAchieve very high grading quality for any free flowing granular material, andall types of seeds, grain, spices, etc onthe principle of specific weight

• Working Material fed on porous oscillating deck Material is fluidised by pressure fan Material allowed to stratify by combination of air pressure & deck oscillation Heavy particles sink into the deck & light particles suspended in fluidised state Heavy and light particles travelling in stratified paths are collected separately

• ModelsG1, G2, G4, G6 – 1,2,4 and 6 TPH respectivelyGT – 100 Kg per Hour

Optional Accessories: Additional Deck, Vibro-Feeder, VFD for Deck, Dust Canopy, Surge Bin

• ApplicationTreatment of all kinds of seed by applying insecticideand fungicide in dry or liquid or slurry form

• WorkingSeed fed into a weighing pan till a pre-determined weight is achieved & allowed to be dumped into blending chamberSimultaneously pre-determined dosage of chemical in liquid form or power form or slurry form is applied to the seed in a mixing chamberThe slow moving cylinder helps in thorough mixing of seed & chemicalChemically treated seed discharged from cylinder

• ModelsSlurry Seed TreaterUniversal Type TreaterFilm Coater Optional Accessories: Surge Bin, Feeding Elevator

• Slurry Seed TreaterUsed for Slurry treatment of seed

ST1RD, ST2RD, ST4RD - 1, 2, 4 TPH respectively

• Universal Type TreaterUsed for Dry, Liquid & Slurry treatment of seed

UT1, UT2, UT3, UT4 – 1, 2, 3, 4 TPH respectivelyUT-V – 100 Kg/Hr

• Film CoaterUsed for liquid chemical film coating of seed

SC15 FA, SC30 FA, SC15 SA, SC5 M, SC-L – 15, 30, 10, 5 & 1 Kg/Batch respectively

• ApplicationRemoval of heavy foreign contaminants likestone, metallic & glass pieces etc on the principleof weight difference

• WorkingMaterial fed on the porous oscillating deckMaterial is fluidised by pressure fanWith the combination of fluidisation & deckoscillation, heavy particles migrate to upper levelsof the deck and the light particles move to the lower level of the deck

• ModelsPositive Pressure Type: D2-PEX – upto 2 TPH based on wheat

Negative Pressure Type:D4-NE, D6-NE, D10-NE, D15-NE, D20-NE - upto 4, 6, 10, 15 and 20 TPH based on

wheat

• ApplicationFor removing awns, tips, glumes etc.For clipping of oatsFor breaking of alfalfa podsFor de-whisking of carrot seeds

For decorticating of sugar beet seedsFor hulling white caps in clover seedsFor de-clustering of tomato seeds, grass seeds etc.For polishing and removing mold from pepper balls, coffee beans etc.

• WorkingMaterial fed in a variable speed rotating cylinder with beaters mounted on itCrop processed in-between beaters and concave

• ModelsDB-1, DB-2, DB-3, DB-5 – 1, 2, 3 and 5 TPH respectively based on wheatDB-V - 100 Kg/Hr

• ApplicationDrying of grains/seeds, cereals, pulses,oil seeds, fodder, spices, garlic, onion etc.

• WorkingUsed indirect heat or hot airThe chimney discharges affluent gases, hence no mixing with air burnt gaseswith material

• ModelsTray Type Dryer: a) BDM – 1 Ton per batch

b) BDV – 100 Kg per batchc) BD-1, BD-2, BD-4, BD-6 – 1, 2, 4, 6 Tons per Batch respectively based on wheat

Re-circulating Batch Type Column Dryera) BCD1, BCD2, BCD4, BCD6, BCD8 – 1, 2, 4, 6 Tons per Batch respectively based on

wheat

• ApplicationTo achieve different grades according towidth of grain

• WorkingMaterial fed into variable speed perforatedcylinder having 2 or more perforation sizesMaterial is graded according to different perforationsizes & collected in hoppers below each size

• ModelsWS-1, WS-2, WS-3, WS-4, WS-5, WS-6 where the numeral indicated the capacities in TPH based on wheat

• ApplicationRemoves undersize and lighter impurities by sizeRemoves hollow pods from the raw mass by airpressure

• WorkingHollow pods separated from air – RejectsGood & Heavy pods graded according to size

• ModelsGC-1, GC-2 – 1TPH and 2TPH respectively

based on Groundnut Pods

Optional Accessories: Additional Screens, steel foundation frame, inclined belt conveyor

• Bucket Elevator for Seed / Grain• Inclined Belt Conveyor for Delicate Seed / Spices• Horizontal Belt Conveyors• Screw Conveyor• Bag Stacker• Sack Cleaner• Holding Bin / Surge Bin• Dump Hopper / Dump Pits• Auto Slide Gates• Electrically Operated Discharge Valves / Gates• Vibro Feeders• Auto Flow Samplers• Auto Weigher• Bag Stitching Machine

• We Manufacture CE certified Machines as per client requirements

• We provide Automation solutions for Machines / Plants

• We provide HMI (Human Machine Interface) integrated with machines / plants

Two Way Valve Vibro-feedor Electrically operated Bin

Touch panel for the

Interface

5000 plus installation across 50 plus countries, including India

1. Seed Processing Plant

2. Grain Cleaning Plant

3. Spice Cleaning Plant

4. Pulse Cleaning Plant

5. Vegetable Seed Processing Plant

6. Mobile Seed / Grain Processing Plant

• ApplicationTo process seed directly in the fields

• WorkingA plant made with a combination of graders, indented cylinders, and gravityseparators is mounted on a mobile trolley and is powered by a generator.

• ModelsA mobile plant, with any combination of machines available with Agrosaw, can be

constructed and delivered based on requirement of the client

1. To ascertain suitable machines for handling a particular crop by the customer

2. To Find out percentage of impurities in agiven sample of seeds/grains

• We also execute grain storage Silos projects

• In collaboration with Araj, Poland

• 1 Year Warranty

• AMC / Need based Service

• Readily Available Spare Parts

• Seed Industry• Grain Industry• Pulse Industry• Spice Industry • Coffee Industry• Oil Industry• Flour mills• Rice Mills • Breweries • Feed Mills

Looking forward to work with you