Post on 30-Jan-2022
1. PROFILES
2. HARDWARE
3. TYPICAL PRODUCT TYPES
4. WIND LOAD CHARTS - SANS 613
5. FEATURES & BENEFITS
6. ARCHITECTURAL SPECIFICATION
7-8. PERFORMANCE COMPLIANCE CERTIFICATES
9-10. GLAZING DETAILS
11-12. OX DOOR - DOUBLE FRAME JAMB
13. OX DOOR - INTERLOCK 65MM
14. OX DOOR - INTERLOCK 85MM
15. OXO DOOR - MEETING STILES 65MM
16. OXO DOOR - MEETING STILES 85MM
17-18. OX DOOR - DOUBLE HEAD
19-20. OX DOOR - DOUBLE TRACK
21. XX DOOR - MOVING PANEL (INSIDE)
22. XX DOOR - MOVING PANEL (OUTSIDE)
23-24. OXX DOOR - TRIPLE FRAME JAMB
25-26. OXX DOOR - TRIPLE HEAD
27-28. OXX DOOR - TRIPLE FRAME TRACK
29-30. MULTIPLE PANELS 4, 5, 6 ETC.
31-32. SIDE LIGHT OPTIONS
33-34. TOP LIGHT OPTIONS
35-48. CUTTING SIZES
49-60. MACHINING DETAILS
61. GA+ ROLLER OPTIONS
66-73. PNEUMATIC PUNCHING
74-75. POWDER COATING & ANODIZING FINISH
76. DISCLAIMER, CARE & MAINTENANCE
Galaxy Slider
- Index -
January 2017
Full Size Details
Profiles & Hardware
Specification
Cutting Sizes, Machining
& Pneumatic Punching
Galaxy Slider
120
15
180,7
57,844,529,4
10
13,5
60,3
50
120
10
10
30
45
63,2 83,2
57,6
31
180,7
40
60,7
40
7,3
60
27
7,25m
15.9cm
315.0cm
GA+
DOUBLE HEAD
AB196
GA+TRACK
AB193
7,25m
GA+JAMB
AB194
6,5m
6,5m
9.4cm
89.0cm
6,5m
15.6cm
295cm
GA+DOUBLE TRACK
AB192
7,25m
GA+TRIPLE TRACK
AB191
7,25m
GA+DUMMY ROLLER
AB190
5,0m
GA+COVER
AB197
6,5m
GA+OS
AB185
6,5m
GA+R4IL
AB187
6,5m
41.0cm
21.6cm
GA+R5IL
AB188
6,5m
21.0cm
18.0cm
1
GA+
TRIPLE HEAD
AB195
GA+DOUBLE FRAME
AB186
GA+TRIPLE FRAME
AB189
7,25m
11.0cm
107.0cm
- Profiles -
10
30
28
105
50
50
120 180,7
GAS
AB182
6,5m
33.1cm
GAS + CW
AB183
7,25m
8,5
60
- Hardware -
Galaxy Slider
SEBS 4mm Glazing Wedge
min = 3.4mm, max = 5.3mm
HK702
SEBS 3mm Glazing Wedge
min = 2.2mm, max = 3.3mm
HK701
SEBS 2mm Glazing Wedge
min = 1.0mm, max = 1.4mm
HK700
SEBS Butterfly Gasket
min = 2.1mm
HK703
6mm Finpile (6.7mm base)HMZ318
9mm Finpile (6.7mm base)HMZ319
9mm Woolpile (6.7mm base)
HGN008
GA+ Top & Bottom Sealing
Pad set
GA+ R4 Interlock Block
(EPDM)
GA+ R5 Interlock Block
(EPDM)
HGN007
HGN006
HGN005
HGN009
7.5mm Woolpile (6.7mm base)
HE211
GA+ Self-aligning Roller
(Aluminium)
20mm T-Seal
HL022
GA+ Door Step End Cap
(EPDM)
HL010
HZ030Hook Lock 35mm Back set
HF102Albany Key Outside Lock
(Black)
HD100M Flush Pull Handle, Mill Finish
HF100Albany Bi-Parting Dummy
(Black)
HG001B Night Lock (Black)
AB665
HZ031
HK018
WWR4 Door Spigot
(for AB203 profile)
Pneumatic Punch Machine
- 8 Bar working pressure
HK019
Setting Block
(2-6mm wedge)
HU001
HF206
Door TEK Spigot
HWW027
Threaded Rod, M8 x 3 meter
Shop Front TEK Spigot
NKR4, Door Spigot
(cut as req. for NKR4MR, R6)
GA+ Top Block (EPDM)HE212
HE210
GA+ Self-aligning Roller
(Nylon)
2
HE051ZBrass E-Track 5m
Seals and Gaskets
Blocks and Caps
Tools for Door Panels
Door Components
Galaxy Slider
CD
L
Double slider
Triple slider
OX XX OXO
OXXO
OXX
OXXXXO
XOX
Double slider
Side lights
OX
Side & top lights
Double slider
Top lights
OX
Triple slider
Top lights
OXX
C
D C
C
E
F
F
E
E
F EF
G
H
G
H
I
I
K
K
K
L
I
H G
M
M
M
M
N
M
M
N
N
R
W
- Typical product types -
A
Multiple panel sliders
M
- 4 panel
- 5 panel
- 6 panel sliders can constructed on the basis of double and triple head profiles.
B
P
W
Q
T
JS
U
O
3
MEETING STILE
CAPABILITY CHART
1000Pa
3500
Galaxy Slider
Graphs are based on
SANS 613 deflection
limits.
INTERLOCK
CAPABILITY CHART
1000Pa
2250
1500
1750
2000
2500
2750
3000
3250
3500
3750
1200
4000
4250
600 800 1000 1400 1600 1800 2000
1500
1750
2000
2250
2500
2750
3000
3250
4000
3750
600
4250
800 1000 1200 1400 1600 1800 2000
Panel
Width
Panel
Height
AB188
AB187
+1 AB182
AB187
Panel
Width
- Wind load charts SANS 613 -
4
w. flat bar
10x50mm
alu. or steel
(I=113cm )
(I=142cm )
(I=136cm )
1.
1.2.
2.
2.
4.
3.
4.
3.
5.
6.
5.
6. 3.
AB557 +1 AB182 AB557 +2 AB182
5.
6.
7. 5.
8.
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4.
4.
4.
8.
w. flat bar 10x50mm alu. or steel
AB187
+2 AB182
w. sq. bar
38x38mm
steel
AB557 +1 AB182 AB557 +2 AB182
AB557 +2 AB556 AB550 +2 Sq. steel bar
AB550 AB550 +1 sq. steel bar
AB557
MAX. HEIGHT
RECOMMENDED
MAX. HEIGHT
RECOMMENDED
2.
1.
Steel
Alu.
Alu.
Steel
Steel
Panel
Height
Galaxy Slider
OXX|XO
18.00
6.38 27
180.7
6.38 10
10.76
40
120
15
25
- Features & benefits -
- 2,3,4,5 or 6 sliding panel sliders on 2 or 3 tracks.
- Clip-in track allows for easy, quick installation
and maintenance.
- E-tracks can be used for flush floor,
Multiple doors 4,5,6 panels etc.
- 40mm water head provides class leading
weather and water proofing.
2, 3 & Multiple Track Sliding Doors
OX or XX
OX|O
OX|XO
OXX
OXX|O
OXX|XXO
XOX
Self-aligning 56mm & 72mm Rollers
- Side lights fit directly onto the Galaxy+ frame sides.
- Casement, Shop Front and Window Wall double glazing fits onto the
Galaxy+ frames.
- Better appearance with less frame-work
- Reduced costs.
Side Lights
Galaxy+
Casement
side light
- SANS10400 and SANS204 compliance is the direct benefit of glazing
with anything from 4mm to 27mm double glazing.
- Intruder resistant glass can also be employed as necessary.
- Alternatively, large glass vision areas can be realized in the most
economical manner.
- U-values down to 4.0 can be achieved with 24m(6-12-6) glass.
SANS613 A2 Performance Compliance & Structurally Sound
1) A2 Performance with OX, OXX , etc standard sliders
2) A1 Performance with XX, XXX, etc multi-sliders
- Maximum recommended sliding panel size 2100 x 3000mm (w x h).
- Ideal for full-size commercial entrances and large, upmarket domestic installations.
- 20mm T-seal on interlocks provides for class leading air infiltration performance.
- Finpile is used by default on frame work and interlocks in addition.
Galaxy+
Window Wall
side light
- Track panel alignment is assured every time with the HBS self-aligning roller.
- 56mm roller set tested to over 70kg each (140kg per set).
- 72mm roller set tested to over 150kg each (300kg per set).
- Recommended long term maximum static load is 70kg per 56mm roller and
150kg per 72mm roller.
Dummy Roller
- Great finish and height-wise panel alignment is provided by the dummy roller.
- Functional panel centralization is also provided by location into the bottom track.
- For full weather & water proofing is provided when using it to full
panel width.
20mm
T-seal
6.7x600
Fin pile
Energy Efficient Single & Double Glazing - 6 to 27mm
- EPDM blocks and caps provide air penetration control.
- EPDM cap for door step provides stopping for door
panel.
- Improved appearance and finish overall.
- 20mm T-Seal provides additional air flow reduction.
Draft Exclusion, 20mm T-Seal, EPDM Blocks
5
20
Dummy
Roller
56mm
GA+Roller
Galaxy Slider
- Architectural specification -
GENERAL
Sliding doors shall have the Galaxy+, multi-panel sliding door system as supplied by
HBS Aluminium Systems. Manufacturing shall be in accordance with the manuals as
provided by HBS Aluminium Systems. Sliding panels can be NuKlip, Window Wall or
Explorer range of profiles. (NuKlip and Window Wall are documented here. See
Explorer book for the relevant details.)
MATERIALS
Frame and sash shall be of 6063 T6 Aluminium alloy with a minimum structural wall
thickness of 1.80mm. Outer frame will be a nominal depth of 120mm or 180mm and
sliding panels will be 45mm deep. In case of double glazing profiles with 23-25mm
glazing rebate will be used.
CONSTRUCTION
Corners of frame shall be fastened with TEK Hex No 12 x 25mm stainless steel
screws. Sealing pads in all corners and sealant is to be applied to all mating
surfaces. Sliding door leaves to be manufactured from the NuKlip Shop Front or
Window Wall range of profiles. Panels to be assembled with M8 continuous tie rods
located in jamb spigots. All glazed panels to have adequate drain holes. Sliding
panels are to slide on double polypropylene woolpile.
HARDWARE
Sliding door hardware shall be dependent on mass of sliding panels. The Galaxy+
door will accept locks with a standard backset of 35mm. 25mm backset can only be
used on meeting stiles. EPDM rubber draft excluders are to be provided to each
interlock. For handles refer to HBS catalogue.
FINISH
Sections will be finished anodised or painted in accordance with SABS 999 for
anodizing or SABS1578, parts1 & 2 for painting, as specified.
GLAZING
Glazing is to be carried out in accordance with SABS 0137, with particular attention
to size limitations and packing and setting blocks.
PERFORMANCE
System shall meet or exceed the requirements of SANS613 and the design loading
determination by SANS 10160 for this application.
6
3mm Wedge
HK701
2mm Wedge
HK700
4mm Wedge
HK702
Butterfly
HK703
min = 2.1mm max = 5,3mm
min = 3.4mm
= 1.9mm
Galaxy Slider
max = 1,4mm
min = 1.0mm
= 0.4mm
max = 3,3mm
min = 2.2mm
= 1.1mm
- Glazing details -
AB625
ABI627
AB707
AB708
HK701
4 to 5mm
6 to 8,76mm
10 to 12,5mm
16,38 to 19mm
10,9
13,4
16,8
5
7,76 8,76
10,76 12,38
23,4
19
4
6 8
10 12
16,38
4 48 6 6 6
18,38
18
6,38
6
6,38
18,76
6
2
10
2
1
0
Setting Block
HZ031
HK702
HZ031
9
HK702
HK701
HZ031
HZ031
HZ031
HZ031 HZ031
HZ031
HK703
HK703
HK703
HK700HK701HK701HK702
HK703
HK702
Note
Details illustrated here apply to
perfectly supplied material.
In the real world, tolerances of
gaskets, profiles and glass can differ
from batch to batch.
Powder coated material may differ
from Anodized in terms of room for
gasket and glass.
To minimize on-site inconvenience, we
recommend that the fabricator
confirms the fit of the chosen wedge
gasket on the actual material (profiles
and glass) delivered.
Galaxy Slider
- Glazing details -
Placement of Setting Block
on Door Slider
7.76 to 10,76mm
AB201
6 to 6,76mm
AB220
24 to 27mm
12,8
31,3
15,2
6,76
10,768,76
6,38
12
6,38
26
10
7,76
6,38
12
6,38
26,4
6
24 26
AB215
10
Detail A
HZ031
A
6mm
4mm
2mm
Pack bottom and sides,
6mm packers on one side
and bottom.
4mm packers on the other
side.
Check squareness of the
door panel.
Add 2mm or more to the
4mm packers until glass
is tight in frame.
Check squareness of the
door panel.
(diagonal 1 = diagonal 2)
If door panel is not
square, then re-pack as
required.
Repeat for all panels
Repeat for outer frames
d
i
a
g
o
n
a
l
2
d
i
a
g
o
n
a
l
1
HZ031
HK702HK703
HK702HK703
HK702HK703
HK701
HK703
HZ031
HZ031
HK701
HK703
Galaxy Slider
85
65
15
26
6
20
120
30
31
AB186
HMZ318
Sealant
ABCI714
Note
* Use 6mm fin pile normally.
In exposed areas use appropriate
sealant.
(fixed panels top, side, bottom)
ABI829
Detail A
*
SCALE 1:1
- OX door -
Double frame jamb
6,38
HK702
HK703
11
A
ABI627
OX
*
*
Galaxy Slider
31
665
7,8
30
31
HA155 HZ030
Sealant
Polycord
Spacers
Plug
and
Screw
Polycord
Sealant
AB186
3.18mm flat bar
(cut to 40mm)
AMD008M
Note
- Hook lock to be flush mounted.
- Use 3mm flat bar internally to set
correctly.
- Hook lock HZ030 is offered by
default.
- Min. 8mm reach on hook is required
for locking. Alternatively use the
frame lock plate supplied with the
lock.
- Albany face mounted
(HF100/HF102) can also be used.
Seal all joints with suitable small joint
sealant.
Detail B
SCALE 1:1
6,38
HK703
35
12
B
ABI627
ABI829
OX
Sealant
HMZ318
HK702
- OX door -
Double frame jamb
Galaxy Slider
SCALE 1:3
66,2
64,7
63,2
Detail M
ABI621
HGN009
HMZ318
ITOTAL
Options for re-inforcement with AB182
ITOTAL
- OX door -
Interlock 65mm
Note
- Use 20mm T-seal in exposed areas.
- 6mm fin pile can be replaced by
9mm fin pile where appropriate.
- Woolpile in similar sizes can be used
where sufficient performance is
required.
M
ABI627
HK702
HK703
ABI621
HK703
ABI627
HK702
66,2
AB188
AB188
AB182
AB188
AB188
AB188
AB188
AB188
AB188
13
ITOTAL
15
OX
38
Inertia 136
Options for re-inforcement
with steel bar
AB188
38 x 38 steel
square bar
AB182 w. flat bar
10x50mm alu.or steel
(fix top/bottom)
ITOTAL
(steel)
ITOTAL
(steel)
SCALE 1:1
Detail M
AB188
M6x16
CSK
Note
When using AB182 stiffener, reduce top and bottom rails, glass width and horizontal glazing beads by 8.5mm
Galaxy Slider
84,7
86,2
ITOTAL ITOTAL
Options for re-inforcement with AB182
ITOTAL
Detail M
SCALE 1:3
- OX door -
Interlock 85mm
HK702
HK703
HK702
HK703
AB187
AB187
AB187
AB187
AB182
AB187
AB187
AB187
AB187
86,2
14
ABI621
ABI627
ABI621
HGN009
HMZ318
AB182 w. flat bar
10x50mm alu. or steel
(fix top/bottom)
38
AB187
Options for re-inforcement
with steel bar
38 x 38 steel
square bar
ITOTAL
(steel)
ITOTAL
(steel)
Inertia 142
ABI627
SCALE 1:1
Detail M
AB187
M6x16
CSK
Note
When using AB182 stiffener, reduce top and bottom rails, glass width and horizontal glazing beads by 8.5mm
Options for re-inforcement with AB182
Galaxy Slider
142
139
- OXO door -
Meeting stiles 65mm
146,8
153,4
143
Detail N
SCALE 1:3
ITOTAL
DC
M
N
HK702
HK703
HK702
HK703
AB557
HZ030 AMD008M
HA155
35
AB182
146,8
153,4
AB557
AB557 AB557
AB557 AB557
AB557 AB557
AB557 AB557
AB556
ITOTAL
ITOTAL
ITOTAL
(steel)
ITOTAL
ABI621
ABI627
AB557
15
OXO
HMZ318
HMZ318
ITOTAL
(steel)
Note
When using AB182 stiffener, reduce top and bottom rails, glass width and horizontal glazing beads by 8.5mm
AB182 w. flat bar
10x50mm alu. or steel
(fix top/bottom)
Options for re-inforcement with AB182
Galaxy Slider
177
174
11
- OXO door -
Meeting stiles 85mm
181
187,6
SCALE 1:3
Detail N
AB550
HK702
HK703
HK702
HK703
177
AB550AB550
AB550AB550
AB550AB550
35
AB182
181
187,6
AB550AB550
AB550AB550
16
AB556
ITOTAL
ITOTAL
ITOTAL
ITOTAL
HA155
ABI627
ABI627
ABI621
ABI621
HZ030 AMD008M
AB550
Note
Aluminium can be used as is. Steel
should be hot dip galvanised. Fix to
parent profile every 250 mm using
stainless steel fasteners.
*
AB550
38
Options for re-inforcement with steel bar
ITOTAL
38 x 38 steel
square bar
177
ITOTAL
(steel)
ITOTAL
(steel)
HMZ318
HMZ318
Note
When using AB182 stiffener, reduce top and bottom rails, glass width and horizontal glazing beads by 8.5mm
AB182 w. flat bar
10x50mm alu. or steel
(fix top/bottom)
M6x16
CSK
Galaxy Slider
44,5
85
135
34
50
**
112
120
ABI627
ABI612
ABI613
AB614
HMZ318 AB197
Anti-lift
HGN007 or
HGN008
** 1.5 - 2mm
Detail C
SCALE 1:1
Note
- 6mm fin pile can be replaced by
6mm woolpile where appropriate.
- Use anti-lift blocks as required
above each panel. Mount after panel
installation.
Seal all frame corner joints with
sealing pads.
- OX door-
Double head
HK702HK703
1,5
6,38
C
HE212
fixed panel
AB197
HE212
17
OX
HE212
Head (looking from below)
AB196
Note
HE212 is recommended on both ends of AB197
moving panel
Galaxy Slider
50
16
*
HMZ318
AB196
Detail D
SCALE 1:1
Note
Seal all frame corner joints with
sealing pads.
AB614
ABI612
ABI613
Note
* Use 6mm fin pile normally.
In exposed areas use appropriate
sealant.
(fixed panels top, side, bottom)
HMZ318
6,38
D
18
OX
ABI627
HK702HK703
Anti-lift
HGN007 or
HGN008
- OX door-
Double head
Anti-lift
HGN007 or
HGN008
Galaxy Slider
24
85
10
120
50
7
Sealant all along &
at corners
HMZ319 AB185
12mm Self-tap
SS or TEK screw
ABI612
E
SCALE 1:1
- OX door -
Double track
Note
HGN006 GA caps are recommended
on both ends of AB185 door step
profile. This minimizes scratching and
improves sealing.
GA+ 56mm roller is the default roller.
- Automatic panel-to-track alignment
- Smooth sliding action on 56mm
rollers.
- 70kg kg load capacity per 56mm
roller
- Long service life.
GA+ 72mm roller is the alternative
roller.
- 150kg kg load capacity per 72mm
roller
- Long service life.
Sealant
6,38
Detail E
HGN006
(screw fix, CSK 4x12mm)
AB192AB193
19
OX
ABI627
HK702HK703
fixed panel
AB185
Bottom Track (looking from above)
moving panel
HGN006
Galaxy Slider
13,5
DPC
Screed
Sealant
AB193AB192
AB190
FFL - inside
Spacers
ABI612
Angle
ALD008M
FFL - Outside
AB190 dummy roller to be used full
panel width under fixed panels.
Seal as required.
Plug and Screw
Use with NKDoor
spigot HK018 or
AB665 (cut to size).
Sealant
(optional)
ABI613
*
F
fixed panel only
Note
* Use 6mm fin pile normally.
In exposed areas use appropriate
sealant.
(fixed panels top, side, bottom)
Use sealant to fix if required.
SCALE 1:1
6,38
Detail F
109
50
20
OX
ABI627
HK702HK703
HMZ318
- OX door -
Double track
**
**
**
Galaxy Slider
Note
* For the best performance, use
HMZ319 9mm fin pile.
In less exposed conditions, HMZ318
6mm fin pile can be used, or 6mm
woolpile.
SCALE 1:1
- XX door -
Moving panel (inside)
Detail F
ABI613
6,38
10
120
AB193
HMZ319
AB183
ABI627
HK702HK703
AB192
F
XX
28
HMZ319
50
21
*
*
Galaxy Slider
SCALE 1:1
- XX door -
Moving panel (outside)
Detail E
E
24
10
120
85
HMZ319
AB183
22
AB193AB192
ABI612
XX
ABI613
6,38
ABI627
HK702HK703
28
Note
* Use 6mm fin pile normally.
In exposed areas use 9mm fin pile.
(fixed panels top, side, bottom)
HMZ319
*
*
Galaxy Slider
85
65
15
26
20
31 6
30
180,7
20
ABI829 ABCI714
AB189
Detail I
SCALE 1:1
- OXX door -
Triple frame jamb
6,38
23
HMZ318
HK703
ABI627
HK702
Note
* Use 6mm fin pile normally.
In exposed areas use appropriate
sealant.
(fixed panels top, side, bottom)
*
Galaxy Slider
31665
I
W
Note
The hook lock HZ030 is the default for
the Galaxy slider but the Albany
(HF100/HF102) can also be used.
AB189
Detail W
SCALE 1:1
- OXX door -
Triple frame jamb
6,38
35
24
OXX
HA155 HZ030
3.18mm flat bar
(cut to 40mm)
AMD008M
HK703
ABI627
HK702
ABI829
Polycord
Sealant
Sealant
Polycord
Spacers
Plug
and
Screw
HMZ318
Sealant
Galaxy Slider
50
180,7
ABI612
ABI613
AB614
L
AB195
K
HMZ318
AB197
SCALE 1:1
- OXX door -
Triple head
6,38
Anti-lift
HGN007 or
HGN008
25
ABI627
HK702HK703
OXX
HE212
HE212 HE212
HE212
Head (looking from below)
fixed panel
moving panel
moving panel
AB197
Note
HE212 is recommended on both ends of AB197
AB197
Detail L
Galaxy Slider
180,7
166,7
AB195
HMZ318
ABI613
Detail K
SCALE 1:1
- OXX door -
Triple head
ABI613 ABI613
169
26
6,38
ABI627
HK702HK703
*
*
Note
* Use 6mm fin pile normally.
In exposed areas use appropriate
sealant.
(fixed panels top, side, bottom)
Galaxy Slider
135
20
180,7
Sealant all along
& at corners
12mm Self-tap
SS or TEK screw
as shown.
H
HGN006
G
Detail G
SCALE 1:1
- OXX door -
Triple track
Note
HGN006 GA caps are recommended
on both ends of AB185 door step
profile.
- Provides panel closure stop.
- Provides foot protection when doors
are open.
ABI613
6,38
27
OXX
ABI627
HK702HK703
HMZ319 AB185
AB191AB193
AB185
fixed panel
moving panel
moving panel
AB185
Bottom track (looking from above)
7
HGN006
(screw fix, CSK 4x12mm)
AB185
Galaxy Slider
ABI613
DPC
AB190
Screed
Sealant
(optional)
*
Detail H
SCALE 1:1
- OXX door -
Triple track
Note
* Use 6mm fin pile normally.
In exposed areas use appropriate
sealant.
(fixed panels top, side, bottom)
ABI613 ABI613
28
ABI627
HK702HK703
6,38
AB193AB191
Galaxy Slider
240
301
361
60,7
4,4
34
Detail
SCALE 1:2
- Multiple panels 4, 5, 6 etc -
AB195
AB195
AB195
Note
- Multiple track sliders can be constructed with Galaxy by integer addition 2 and 3.
- Interlocks are designed to allow for this.
- Galaxy rollers can be used on E-tracks set at 60.7mm centers.
- Panel height = H-38.5mm
AB196
AB196
4 Panels
5 Panels
6 Panels
Brass E-Track
HE051Z
60,7
HE210
29
AB196
H
Galaxy Slider
361
AB189
Detail
SCALE 1:2
- Multiple panels 4, 5, 6 etc -
Note
- 6 track slider illustrated here.
- In principle Galaxy can be used for
unlimited number of doors.
ABCI714AB188
AB188
AB188
AB188
30
AB189
Galaxy Slider
HV007 or HK508
AB186
Note
Seal all joints with suitable small joint
sealant.
Detail T
SCALE 1:2
HMZ318
P
- Side light options -
Casement
HK702
31
ABI577
AB186
HK703
120
ABI552
AB578
AB186
HK703 HK702
T
ABI577
ABI644
ABI552
HK703 HK702
100
AB548
62
31
AB186
ABI829
31
120
AB578AB578
ABI552
HK703
HK702
Detail U
SCALE 1:2
Detail P
SCALE 1:2
U
31
ABI552
AB578
HMZ318
AB186
20
ABI829
20
ABI829
20
ABI829
57
Galaxy Slider
26
2031 6
ABI227 AB200
Detail P
AB189
- Side light options -
Window Wall
ABI829
57
AB215
HK702
HK703
31
AB203
AB189
AB200
AB189
180,7
85
56,1
25
HK704
ABI227
Note
Seal all joints with suitable small joint
sealant.
Detail O
SCALE 1:2
SCALE 1:2
31
P
T
O
Detail T
SCALE 1:2
AB215
AB200
180,7
32
HMZ318
HK704
HK703 HK702
HK703 HK702
AB215
Galaxy Slider
50
31
120
Detail J
SCALE 1:2
AB614
19x19x1.6mm
box, AR108M
- Top light options -
Q
ITOTAL
HK019
AB186 ABI604
J
AB186
120
ABI627
HK703 HK702
HK702
ABI627
HK703
31 31
30
Detail Q
SCALE 1:2
AB196
AB186
83
Note
Detail J is based on ABI604 and it can be replaced by ABI621, ABI601 or AB602.
*
*
33
Double slider
Top lights
OX
Note
Joining of AB196 and AB186 is done
so they act in unison under load.
Distance between screw fixing is
250mm CTC.
ABI604
*
AB186
250
AB197
Galaxy Slider
83
Detail S
SCALE 1:2
AB614
- Top light options -
Triple slider
Top lights
OXX
R
ITOTAL
19x19x1.6mm
box, AR108M
AB195
AB189
S
Detail R
SCALE 1:2
AB189
AB189
180,7
HK702
HK703
ABI621
AB189
AB664
34
ABI627
HK703 HK702
HK019
ABI627
*
*
*
*
*
Note
Seal all around.
AB197
65
W/2-135
37
W/2-146
31
65
37
W
H-58
W/2-77
Galaxy Slider
Detail Y
Scale 1:4
ABI612
NKR4,NKLMSL
Glass Width
Detail X
Scale 1:4
AB185
W-62
AB196 AB196
ABI612
ABI612
HE211
ABI627
AB197
ABI829
AB186
AB188
AB188
AB186
*
*
*
*
- Cutting sizes OX -
H
AB185
AB190
HGN006 HGN006
YX
V
W
H
35
+ +
+
+
+Interlock block HGN007 / HGN008 position
+
Note
Detail V is based on 65mm stiles.
For 85mm stiles, replace: ABI829 with ABCI714
AB188 with AB187
AB557 with AB550
Refer to the table for the appropriate cutting sizes.
Detail V
Scale 1:4
Note
When using AB182 stiffener, reduce top and
bottom rails, glass width and horizontal
glazing beads by 8.5mm
Pic
Description
Code
Qty
Cut
Length
(65mm)
Cut
Length
(85mm)
DOUBLE HEAD AB196 1 W-62 W-62
DOUBLE TRACK AB192 1 W-62 W-62
DOUBLE FRAME AB186 2 H H
JAMB AB194 2 H-60 H-60
COVER AB197 1
W/2-77 W/2-87
GAOS DOOR STEP AB185 1
W/2-77 W/2-87
LOCK STILE ABI829 2 H-58
LOCK STILE ABCI714 2 H-58
INTERLOCK AB188 2 H-58
INTERLOCK AB187 2 H-58
TOP - BOTTOM RAIL ABI612 4
W/2-135 W/2-165
NKR4 Filler ABI621 2 H-58 H-58
NKLMSL
ABI627 4
W/2-135 W/2-165
ABI627 4 H-228 H-228
DOOR SPIGOT AB665 8 58.5 58.5
REPL. TRACK AB193 1 W-65 W-65
DUMMY ROLLER AB190 1
W/2 - 5 W/2 +4
GLASS
Width
2
W/2-147 W/2-177
Height
H-240 H-240
ACCESSORIES
HE211
or
HE210
2
Hook Lock 30mm BS HZ030 1
Handle HD100M 2
6,7x600 Fin Pile
HMZ318
3,5W+6H
6,7x900 Fin Pile
HMZ319
W/2
Wedge
HK702 2W + 4H
Butterfly
HK703 2W + 4H
GA+ Door Step End Cap
HGN006 2
20mm T-seal HGN009 1 H - 126
GA+ R5 Interlock Block HGN008 - 4
GA+ R4 Interlock Block HGN007 - 4
GA+ Sealing Pad set
HGN005 2
GA+Top Block
HE212 2
Threaded Rod, M8 x 3m
HU001 4
W/2-105 W/2-135
Galaxy Slider
- Cutting sizes OX -
Note
Bead profile and wedges based on
6.5mm laminated glass.
Adjust as required.
36
+
+
Galaxy Slider
65
W/2-135
30
W/2-135
W/2-146
71
W
NKR4,NKLMSL
NKR4,NKLMSL
Glass Width
H-58
Detail Y
Scale 1:4
Detail X
Scale 1:4
NKR4
ABI612
NKR4
ABI612
*
AB186
AB186
AB188
AB188
*
*
AB183
H
YX
V
W
H
37
- Cutting sizes XX -
+ +
+Interlock block HGN007 / HGN008 position
Note
When using AB182 stiffener, reduce top and
bottom rails, glass width and horizontal
glazing beads by 8.5mm
Note
Detail V is based on 65mm stiles.
For 85mm stiles, replace: ABI829 with ABCI714
AB188 with AB187
AB557 with AB550
Refer to the table for the appropriate cutting sizes.
Detail V
Scale 1:4
Galaxy Slider
Pic
Description
Code
Qty
Cut
Length
(65mm)
Cut
Length
(85mm)
DOUBLE HEAD AB196 1 W-62 W-62
DOUBLE TRACK AB192 1 W-62 W-62
DOUBLE FRAME AB186 2 H H
JAMB AB194 2 H-62 H-62
COVER AB197 0
DOOR STEP AB185 0
LOCK STILE ABI829 2 H-58
LOCK STILE ABCI714 2 H-58
INTERLOCK AB188 2 H-58
INTERLOCK AB187 2 H-58
TOP - BOTTOM RAIL ABI612 4
W/2-135 W/2-165
NKR4 Filler ABI621 2 H-58 H-58
NKLMSL
ABI627 4
W/2-135 W/2-165
ABI627 4 H-228 H-228
DOOR SPIGOT AB665 8 58.5 58.5
REPL. TRACK AB193 2 W-65 W-65
GA+ CW AB183 1 W-62 W-62
GLASS
Width
2
W/2-147 W/2-177
Height
H-240 H-240
ACCESSORIES
HE211
or
HE210
4
Hook Lock 30mm BS HZ030 2
Handle HD100M 4
6,7x600 Fin Pile
HMZ318 7W+6H
6,7x900 Fin Pile
HMZ319 W
Wedge
HK702 2W + 4H
Butterfly
HK703 2W + 4H
GA+ R5 Interlock Block HGN008 - 2
GA+ R4 Interlock Block HGN007 - 2
GA+ Sealing Pad set
HGN005 2
20mm T-seal HGN009 2 H-88
Threaded Rod, M8 x 3m
HU001 4
W/2-105 W/2-135
Note
Bead profile and wedges based on
6.5mm laminated glass.
Adjust as required.
38
- Cutting sizes XX -
+
+
Galaxy Slider
W-62
30
2W/3-75
7
65
W/3-137
AB185
ABI829
AB186
AB188
AB188 AB557AB189
* *
*
*
*
*
HE211
AB185AB185
ABI612
ABI612
AB192AB192
AB192
Detail Z
Scale 1:2
Detail Y
Scale 1:2
Detail X
Scale 1:2
AB193
- Cutting sizes OXO -
X Y Z
V
W
H
39
+ ++ +
+
+
+Interlock block HGN007 / HGN008 position
+
Note
Detail V is based on 65mm stiles.
For 85mm stiles, replace: ABI829 with ABCI714
AB188 with AB187
AB557 with AB550
Refer to the table for the appropriate cutting sizes.
Detail V
Scale 1:4
Note
When using AB182 stiffener, reduce top and
bottom rails, glass width and horizontal
glazing beads by 8.5mm
Galaxy Slider
- Cutting sizes OXO -
Pic
Description
Code
Qty
Cut Length
(65mm)
Cut Length
(85mm)
DOUBLE HEAD AB196 1 W-62 W-62
DOUBLE TRACK AB192 1 W-62 W-62
DOUBLE FRAME AB186 2 H H
JAMB AB194 2 H-60 H-60
COVER AB197 1
2W/3-75 2W/3-83
DOOR STEP AB185 1
2W/3-75 2W/3-83
LOCK STILE ABI829 2 H-58
LOCK STILE ABCI714 2 H-58
INTERLOCK AB188 2 H-58
INTERLOCK AB187 2 H-58
MEETING STILE AB557 2 H-58
MEETING STILE AB550 2 H-58
TOP - BOTTOM RAIL ABI612 6
W/3 - 137 W/3 - 169
NKR4 Filler ABI621 4 H-58 H-58
NKLMSL
ABI627 6
W/3 - 137 W/3 - 169
ABI627 6 H-228 H-228
DOOR SPIGOT AB665 12 58.5 58.5
REPL. TRACK AB193 1
2W/3-53 2W/3-59
DUMMY ROLLER (Outside)
AB190 1
W/3-16 W/3-10
DUMMY ROLLER (Inside)
AB190 1W/3-8 W/3
GLASS
Width
3
W/3-149 W/3-181
Height
H-240 H-240
ACCESSORIES
HE211
or
HE210
2
Hook Lock 30mm BS HZ030 1
Handle HD100M 2
6,7x600 Fin Pile
HMZ318 8H + 4W
6,7x900 Fin Pile
HMZ319
2/3W
Wedge
HK702 2W + 6H
Butterfly
HK703 2W + 6H
GA+ Door Step End Cap
HGN006 2
20mm T-seal HGN009 1 H - 126
GA+ R5 Interlock Block HGN008 - 6
GA+ R4 Interlock Block HGN007 - 6
GA+ Sealing Pad set
HGN005 2
GA+ Top Block
HE212 2
Threaded Rod, M8 x 3m
HU001 6
W/3-107 W/3-139
Note
Bead profile and wedges based on
6.5mm laminated glass.
Adjust as required.
40
+
+
Galaxy Slider
- Cutting sizes XOX -
XY Z
H-58
ABI612
Detail Y
Scale 1:4
AB196
ABI612
ABI627
H
Detail X & Z
Scale 1:4
AB196
ABI612
HE211
AB197
W
H
AB188
AB188
*
*
AB188
AB188
*
*
31
65
W/4-84
65
W/4-26W/4-26
W
W-62
W/4-96
Glass Width
W/2-180
Glass Width
7 7 7
W/2-168
AB185
AB190
41
++ ++
+
+
+
+
+Interlock block HGN007 / HGN008 position
+ +
*
Note
Detail V is based on 65mm stiles.
For 85mm stiles, replace: ABI829 with ABCI714
AB188 with AB187
AB557 with AB550
Refer to the table for the appropriate cutting sizes.
Detail V
Scale 1:4
Note
When using AB182 stiffener, reduce top and
bottom rails, glass width and horizontal
glazing beads by 8.5mm
Pic
Description
Code
Qty
Cut
Length
(65mm)
Cut
Length
(85mm)
DOUBLE HEAD AB196 1 W-62 W-62
DOUBLE TRACK AB192 1 W-62 W-62
DOUBLE FRAME AB186 2 H H
JAMB AB194 2 H-60 H-60
COVER AB197 2
W/4-26 W/4-26
DOOR STEP AB185 2
W/4-26 W/4-26
LOCK STILE ABI829 2 H-58
LOCK STILE ABCI714 2 H-58
INTERLOCK AB188 4 H-58
INTERLOCK AB187 4 H-58
TOP - BOTTOM RAIL
(Moving Panel)
ABI612 4
W/4-84 W/4-104
TOP - BOTTOM RAIL
(Fixed Panel)
ABI612 2
W/2-168 W/2-208
NKR4 Filler ABI621 4 H-58 H-58
NKLMSL
(Moving Panel)
ABI627 4
W/4-84 W/4-104
NKLMSL
(Fixed Panel)
ABI627 2
W/2-168 W/2-208
NKLMSL ABI627 6 H-228 H-228
DOOR SPIGOT AB665 12 58.5 58.5
REPL. TRACK AB193 2 W-68 W-68
DUMMY ROLLER AB190 1
W/2-39 W/2-39
GLASS (Moving Panels)
Width
2
W/4-96 W/4-116
Height
H-240 H-240
GLASS (Fixed Panels)
Width
1
W/2-180 W/2-220
Height
H-240 H-240
ACCESSORIES
HE211
or
HE210
4
Hook Lock 30mm BS HZ030 2
Handle HD100M 4
6,7x600 Fin Pile
HMZ318 4W+6H
6,7x900 Fin Pile
HMZ319 W
Wedge
HK702 2W + 4H
Butterfly
HK703 2W + 4H
GA+ R5 Interlock Block HGN008 - 8
GA+ R4 Interlock Block HGN007 - 8
GA+ Sealing Pad set
HGN005 2
GA + Top Block
HE212 4
GA+ Door Step End Cap
HGN006 4
20mm T-seal HGN009 2 H - 126
Threaded Rod, M8 x3m
(Moving Panel)
HU001 4
W/4 - 54 W/4 - 74
Threaded Rod, M8 x3m
(Fixed Panel)
HU001 2
W/2-138 W/2-178
- Cutting sizes XOX -
Galaxy Slider
42
+
+
W-62
6530
141
65
H-58
7
W/2-110
W/4-119
Galaxy Slider
- Cutting sizes OXXO -
AB185
Detail Y
Scale 1:4
Detail X
Scale 1:4
AB196 AB196
AB192
ABI612 ABI612
ABI612
ABI627
AB197
ABI829
AB186AB188
ABI829
AB557AB186
AB188
AB188
AB188
*
*
*
**
*
*
H
AB185
AB190
43
HE211
+Interlock block HGN007 / HGN008 position
Note
When using AB182 stiffener, reduce top and
bottom rails, glass width and horizontal glazing
beads by 8.5mm
+
+
++ + +
+
+
+
+
YX
V
W
H
*
Note
Detail V is based on 65mm stiles.
For 85mm stiles, replace: ABI829 with ABCI714
AB188 with AB187
AB557 with AB550
Refer to the table for the appropriate cutting sizes.
Detail V
Scale 1:4
Galaxy Slider
- Cutting sizes OXXO -
Pic
Description
Code
Qty
Cut Length
(65mm)
Cut
Length
(85mm)
DOUBLE HEAD AB196 1 W-62 W-62
DOUBLE TRACK AB192 1 W-62 W-62
DOUBLE FRAME AB186 2 H H
JAMB AB194 2 H-60 H-60
COVER AB197 1
W/2-110 W/2-132
DOOR STEP AB185 1
W/2-110 W/2-132
LOCK STILE ABI829 2 H-58
LOCK STILE ABCI714 2 H-58
INTERLOCK AB188 4 H-58
INTERLOCK AB187 4 H-58
MEETING STILE AB557 2 H-58
MEETING STILE AB550 2 H-58
TOP - BOTTOM RAIL ABI612 8
W/4 - 119 W/4 - 148
NKR4 Filler ABI621 6 H-58 H-58
NKLMSL
ABI627 8
W/4 - 119 W/4 - 148
ABI627 8 H-228 H-228
DOOR SPIGOT AB665 16 58.5 58.5
REPL. TRACK AB193 1 W-62 W-62
DUMMY ROLLER AB190 2
W/4+6 W/4+21
GLASS
Width
4
W/4-131 W/4-160
Height
H-240 H-240
ACCESSORIES
HE211
or
HE210
4
Hook Lock 30mm BS HZ030 1
Handle HD100M 2
6,7x600 Fin Pile
HMZ318 10H + 3W
6,7x900 Fin Pile
HMZ319 W
Wedge
HK702 2W + 8H
Butterfly
HK703 2W + 8H
GA+ Door Step End Cap
HGN006 2
20mm T-seal HGN009 2 H - 126
GA+ R5 Interlock Block HGN008 - 8
GA+ R4 Interlock Block HGN007 - 8
GA+ Sealing Pad set
HGN005 2
GA + Top Block
HE212 2
Threaded Rod, M8 x 3m
HU001 8
W/4 - 89 W/4 - 118
Note
Bead profile and wedges based on
6.5mm laminated glass.
Adjust as required.
44
+
+
- Cutting sizes OXX -
W-62
6531
2W/3-100
W/3-54
H
H-58
W/3-112
W
Galaxy Slider
Detail Y
Scale 1:4
Detail V
Scale 1:4
NKR4,NKLMSL
AB185
AB185
Detail Z
Scale 1:4
Detail X
Scale 1:4
AB195 AB195 AB195
AB191
ABI612ABI612 ABI612
ABI612
ABI627
AB197 AB197
AB197
AB188
AB188
AB188
AB188
ABI829
AB189
*
*
*
*
*
AB185AB185AB185
45
HE211 HE211
+
+
*
Note
Detail V is based on 65mm stiles.
For 85mm stiles, replace: ABI829 with ABCI714
AB188 with AB187
AB557 with AB550
Refer to the table for the appropriate cutting sizes.
Pic
Description
Code
Qty
Cut Length
(65mm)
Cut Length
(85mm)
TRIPLE HEAD AB195 1 W-62 W-62
TRIPLE TRACK AB191 1 W-62 W-62
TRIPLE FRAME AB189 2 H H
JAMB AB194 2 H-60 H-60
COVER INSIDE AB197 1
2W/3-100 2W/3-114
COVER MIDDLE AB197 1
W/3-54 W/3-60
DOOR STEP INSIDE AB185 1
2W/3-100 2W/3-114
DOOR STEP MIDDLE AB185 1
W/3-54 W/3-60
LOCK STILE ABI829 2 H - 58
LOCK STILE ABCI714 2 H - 58
INTERLOCK AB188 4 H - 58
INTERLOCK AB187 4 H - 58
TOP - BOTTOM RAIL ABI612 6
W/3 - 112 W/3 - 139
NKR4 Filler ABI621 4 H - 58 H - 58
NKLMSL
ABI627 6
W/3 - 112 W/3 - 139
ABI627 6 H - 228 H - 228
DOOR SPIGOT AB665 12 58.5 58.5
REPL. MIDDLE TRACK AB193 12W/3 - 22.5 2W/3 - 16
REPL. OUTSIDE TRACK AB193 1 W - 65 W - 65
DUMMY ROLLER AB190 1
W/3 + 16 W/3 + 30
GLASS
Width
3
W/3-124 W/3-151
Height
H-240 H-240
ACCESSORIES
HE211
or
HE210
4
Hook Lock 30mm BS HZ030
Handle HD100M 2
6,7x600 Fin Pile
HMZ318 8H + 4W
6,7x900 Fin Pile
HMZ319
2/3W
Wedge
HK702 2W + 6H
Butterfly
HK703 2W + 6H
GA+ Door Step End Cap
HGN006 4
20mm T-seal HGN009 2 H - 126
GA+ R5 Interlock Block HGN008 - 8
GA+ R4 Interlock Block HGN007 - 8
GA+ Sealing Pad set
HGN005 2
GA + Top Block
HE212 4
Threaded Rod, M8 x 3m
HU001 6
W/3 - 82 W/3 - 109
H
W
Galaxy Slider
X
V
- Cutting sizes OXX -
Y Z
Note
Bead profile and wedges based on
6.5mm laminated glass.
Adjust as required.
46
+
+
+Interlock block HGN007 / HGN008
position
Note
When using AB182 stiffener, reduce top
and bottom rails, glass width and
horizontal glazing beads by 8.5mm
+
+ +
+ + +
+ +
NKR4,NKLMSL
65
30
7
H-58
H
W/6-101.5
W-62
2W/3-144
W/3-74
W
Galaxy Slider
Detail Y
Scale 1:4
- Cutting sizes OXXXXO -
AB185
AB185
ABI829
AB189
AB195
ABI612
AB197
AB188
AB188
AB188
AB188 AB557
Pic
Description
Code
Qty
Cut Length
(65mm)
Cut Length
(85mm)
TRIPLE HEAD AB195 1 W-62 W-62
TRIPLE TRACK AB191 1 W-62 W-62
TRIPLE FRAME AB189 2 H H
JAMB AB194 2 H-60 H-60
COVER INSIDE AB197 1
2W/3-144 2W/3-172
COVER MIDDLE AB197 1
W/3-74 W/3-90
DOOR STEP INSIDE AB185 1
2W/3-144 2W/3-172
DOOR STEP MIDDLE AB185 1
W/3-74 W/3-90
LOCK STILE ABI829 2 H-58
LOCK STILE ABCI714 2 H-58
INTERLOCK AB188 8 H-58
INTERLOCK AB187 8 H-58
MEETING STILE AB557 2 H-58
MEETING STILE AB550 2 H-58
TOP - BOTTOM RAIL ABI612 12
W/6 - 101.5 W/6 - 127.5
NKR4 Filler ABI621 10 H-58 H-58
NKLMSL
ABI627 12
W/6-102 W/6 - 128
ABI627 12 H-228 H-228
DOOR SPIGOT AB665 24 58.5 58.5
REPL. MIDDLE TRACK AB193 2
W/3-1 W/3+7
REPL. OUTSIDE TRACK AB193 1 W-62 W-62
DUMMY ROLLER AB190 2
W/6+28 W/6+42
*
*
**
**
AB185
47
HE211
+
+
*
Note
Detail V is based on 65mm stiles.
For 85mm stiles, replace:
ABI829 with ABCI714
AB188 with AB187
AB557 with AB550
Refer to the table for the appropriate
cutting sizes.
Detail V
Scale 1:4
Pic
Description
Code
Qty
Cut Length
(65mm)
Cut
Length
(85mm)
GLASS
Width
6
W/6-113.5 W/6-139.5
Height
H-240 H-240
ACCESSORIES
HE211
or
HE210
8
Hook Lock 30mm BS HZ030 1
Handle HD100M 2
6,7x600 Fin Pile
HMZ318 14H + 5W
6,7x900 Fin Pile
HMZ319
2/3W
Wedge
HK702 2W + 12H
Butterfly
HK703 2W + 12H
GA+ Door Step End Cap
HGN006 4
20mm T-seal HGN009 4 H - 126
GA+ R5 Interlock Block HGN008 - 16
GA+ R4 Interlock Block HGN007 - 16
GA+ Sealing Pad set
HGN005 2
GA + Top Block
HE212 4
Threaded Rod, M8 x 3m
HU001 12
W/6 - 71.5 W/6 - 97.5
Detail X
Scale 1:4
65
30
65
W-62
2W/3-144
W/3-74
W/6-101.5
W
Galaxy Slider
W/6+28
NKR4,NKLMSL
AB185
AB185
AB195
ABI612
AB197 AB197
AB188
AB188
AB188
AB188
ABI829
AB189
*
*
*
*
*
V
H
W
- Cutting sizes OXXXXO -
X Y
Note
Bead profile and wedges based on
6.5mm laminated glass.
Adjust as required.
AB185 AB185
48
HE211
+
+
+
+ +
+Interlock block HGN007 / HGN008
position
Note
When using AB182 stiffener, reduce
top and bottom rails, glass width and
horizontal glazing beads by 8.5mm
+ + + + + + +
+ +
+ + + +
+
+
AB190
Galaxy Slider
25
25
12,5
12,5
Panel height
- Machining of interlocks -
OX sliders with fixed panel
Top End
25
Bottom End
- Top end of interlocks machined
as illustrated below.
- Bottom end interlocks not
machined.
* - Machine to level with surface.
No rough or protruding material.
AB188
AB192
AB196
AB193
AB188
or
AB187
SCALE 1:2
Note
Same applies to sliders on E-tracks.
49
*
Galaxy Slider
25
25
12,5
- Machining of interlocks -
XX sliders
Top end
Bottom end
- Top and bottom end of interlocks
machined as illustrated below.
AB192
AB196
25
25
12,5
Panel height
12,5
17
AB183
25
17
17
SCALE 1:2
50
AB188
or
AB187
AB188
AB193
Galaxy Slider
H-60
50
10
H
5
40
40
HGN006
- Jamb machining -
Sliders with fixed panel
AB185
AB194AB186
AB192
AB194
AB194
AB186
AB194
Note
- AB194 is machined as indicated
below. L.H & R.H version.
*- AB185 can alternatively be
machined back 19mm where it
intersects AB194.
*
*
AB185
AB192
SCALE 1:2
AB193
51
Galaxy Slider
- Jamb machining -
XX double slider with AB183
Note
- AB194 is machined as indicated
below. L.H & R.H version.
AB194
AB186
SCALE 1:2
52
AB186
AB194
H-62
50
10
H
AB193
AB194
5
27
27
4
38
SCALE 1:2
AB183
AB194
27
38
4
27
AB194
5
2
AB183
5
AB194
Galaxy Slider
- Machining of stiffener AB182 -
- Inside facing make 36mm cut-out at bottom end.
SCALE 1:3
25
36
25
36
25
60
25
60,5
36
60,5
outside
facing
AB182
Bottom
end
AB188
AB182
inside
facing
Top end
AB188
AB196
AB192
AB193
ABI612 ABI612
AB182 AB182
ABI612 ABI612
AB182 AB182
53
Note
AB182 cutting size is H-58mm.
When using AB182 stiffener, reduce
panel top and bottom rails, glass
width and horizontal glazing beads by
8.5mm
Reduce by 17mm when using AB182
on both sides of the panel.
Machine as illustrated below.
H-58
H-58
Galaxy Slider
85
Panel height
85
outside
facing
- Machining of stiffener AB182-
Alternate arrangement
AB188
Top end
Bottom end
AB188
- No primary machining
- Slots for glazing lip
inside
facing
AB196
AB192
ABI612 ABI612
ABI612 ABI612
AB182
AB182
AB182 AB182
54
SCALE 1:2
AB193
Note
AB182 cutting size is H-228mm.
When using AB182 stiffener, reduce
only glass width and horizontal
glazing beads by 8.5mm
Reduce by 17mm when using AB182
on both sides of the panel.
H-228
H-228
Galaxy Slider
- Draft exclusion -
65 & 85mm interlocks
Sealant
Polycord
Spacers
Plug
and
Screw
ABI829
HGN006
HGN009
AB188
85mm
65mm
Sealant
HGN008
ABCI714
AB190 HGN006
AB187
AB185
HGN007
Sealant
HGN006
AB185
Z Y
Z Y
Note
HMZ319 9mm fin pile to run length of
AB185 plus HGN007 or HNG008 plus
length of HGN006.
Similarly HE212 is used on the head.
SCALE 1:2
SCALE 1:2
55
Polycord
Sealant
Galaxy Slider
24
26
85
10
120
50
24
26
85
10
120
AB192AB193
AB196
Sealant
all along &
at corners
AB190
FIXED
PANEL
HGN007
or
HGN008
AB196
HMZ319
AB197
AB185
FIXED
PANEL
Sealant
- Draft exclusion -
65 & 85mm interlocks
FIXED
PANEL
FIXED
PANEL
HGN009
HGN009
20mm T-seal
Detail Y
Scale 1:2
Detail Z
Scale 1:2
HGN006
HE212
56
AB192AB193 Sealant
Sealant
all along &
at corners
HGN009
26
HGN007
or
HGN008
Galaxy Slider
- Machining of bottom rail -
56mm Galaxy roller
HU001 tie rod
(optional)
ABI829
70
ABI612
ABI612
HE211
85
SCALE 1:2
70
24
46
44,5
R3 (6mm cutter)
31
57
57
57
Panel bottom rail using
57
AB665
HE211
ABI829
75
AB665 or
HK018
25
25
Note
Minimum distance depends on the
system (Shop Front or Window Wall)
and the type of spigot used.
*
*
HE210
Galaxy roller options
AB665 or
HK018
15
60
85
57
HU001 tie rod
(compulsory)
Galaxy Slider
28
115
44,5
104
ABI612
HE210
HE210
135
SCALE 1:2
Panel bottom rail using
ABI613
- Machining of bottom rail -
72mm Galaxy roller
80
80
57
57
AB665
AB665
58
R3 (6mm cutter)
104
ABI829
ABI829
15
Note
Minimum distance depends on the
system (Shop Front or Window Wall)
and the type of spigot used.
*
25
25
*
AB665 or
HK018
AB665 or
HK018
Optional
160
85
HU001 tie rod
(optional)
HU001 tie rod
(compulsory)
Galaxy Slider
- Machining for dummy roller -
using 65mm lock stile & interlock
70
ABI829
AB190
ABI612
AB186 ABI829 AB190
ABI829
65
70
65
Note
For 65mm lock stile and interlock,
machine 70mm as shown below.
Seal all along with sealant.
*
*
Detail V
Scale 1:2
AB190
AB190
7
0
7
0
59
***
***
Galaxy Slider
- Machining for dummy roller -
using 65mm lock stile & interlock
70
ABI612 AB188
40
70
AB186AB188
AB188
AB190
AB188ABI621
64,7
66,2
Detail V
Scale 1:2
W
H
V
AB190
Note
For the 85mm lock stile and interlock
the machining will be 100mm.
Seal all along with sealant
1
0
0
1
0
0
60
AB190
**
**
Galaxy Slider
- Galaxy roller options -
61
14
24
HE210
AB185
HE210 -150kg each
AB192AB193
ABI612
AB185
AB192
ABI612
HE211
14
24
HE211 - 70kg each
AB193
Galaxy Slider
- Pneumatic punching of door profiles -
Construction (15mm or 25mm)
- Door panels are assembled using
HK018 Spigot, AB665 or HF206 spigot
cut to size and 8mm threaded rod.
- Top & bottom rails and mid rails are
punched on station 1 and 6.
- Mid rails are drilled for additional
screw fixing into the spigot. The spigot
for the mid rail is HK018
ABI612
ABI612
HU001
HU001
ABI829
HK018
HU001
AB202
HF206
AB203
15mm or 25mm slots in top & bottom
rails are required respectively.
This can be achieved by either -
1) Punching, HWW027 machine or
2) End milling
- Single glazing is done with 15mm rebate Shop Front profiles.
- Double glazing is done with 25mm rebate Window Wall profiles.
15mm or
25mm slot
HK018
AB665
62
HK018
ABI829
ABI612
ABI829
HU001
HK018
or
AB665
15mm or
25mm slot
Galaxy Slider
- Pneumatic punching machine -
HWW027 overview
Y
Z
Standard equipment :
-Foot valve with a sliding valve,
-Block set for station 6 (6 items)
-Filler support plate for station 1
-Stopper for 15mm lip profiles
-Allen Key (x2)
-Screws (x3)
1
1
1
2
2
2
-Allen Key (x2)
Block set no.2
(3 blocks)
Block set no.1
(3 blocks)
-Screws (x3)
15mm Profile
stopper
Note
Machining supplied prior to 2017
came with 3 block sets for station 6.
Use block set 3 instead of block set 2
on such units.
13,5
10,0
63
Galaxy Slider
Operating Instructions
Operational stages
Initial use
1) Check that all bolts and fittings are tight.
2) Connect the foot valve to the main air line and open the
sliding tap.
3) Press the foot valve slowly and check whether the
movement is smooth.
4) Insert the profile and make sure it hits the stopper correctly.
Regular operation
1) Adjust the stoppers if needed.
1) Open the sliding tap on foot pedal.
2) Operate the machine with the foot valve.
3) After each operation, make sure that burr does not block the
die sets.
4) Once every 10 perforations, oil the knives.
End of operation
1) Close the sliding tap.
2) Press the foot valve for several times to release all air
pressure from the system.
3) Clean the die sets using an air gun.
- Pneumatic punching manual -
Maintenance & Safety
Maintenance
- Clean the machine at the end of the day and check that all bolts
and fittings are tight.
- When not using the machine for a long period oil-spray the
various knives.
Safety Precautions & Instructions
If parts of the machine, or the guards, have to be disassembled
for any reason, make sure that the air line is disconnected
beforehand.
Please be aware that:
-The manual contains most important information needed to
operate the machine safely.
-The user should allow only persons who comply with the
instructions of the manual to operate the machine.
-The machine has been constructed in line with the various CE
regulations and directives.
It should be used:
- Only for the intended application.
- Only in perfect safe working order.
- Only according to the regulations and instructions in the manual.
- For any amendments, a written consent of the manufacturer is
needed.
Note that improper usage poses risks of injuries to people, and
could damage sub-units and material.
HBS Aluminium Systems
Contact the Technical Manager at the HBS Branch for assistance
and advice.
General information
The pneumatic punching unit uses die-sets to perforate the
various profiles.
Each die performs a different operation, and the dies are all
numbered.
Stoppers are installed when necessary for setting the desired
lengths.
The operating foot valve is pressed while the user holds the
profile tight in its position for punching.
punch tool table HMTZ022.
Using our steel table, the unit can be adjusted on a center
pivot so it swivels by 360 deg when being manually pushed.
Technical data
Perforation power :Up to 2500 Kg.
Air Supply needed :7-8 bars (For some perforations a
lower pressure will suffice).
200 L compressor recommended.
Dimensions :Width 650 mm
Depth 300 mm
Height 560 mm
Weight :90 Kg.
Standard equipment :Foot valve with a sliding tap, pair of
guards (front / back)
Block set for station 6 (6 items)
Block set for station 1 (2 items)
Settings
No special settings are needed, the machine is already set to be
used immediately; while following the instructions in the drawings
of the specific model.
If a need to reset the machine arises, please contact your HBS
Technical Manager.
Installation & Servicing
Installation
Attach the machine to a workbench.
-When using HBS's special steel bench, the machine does not need
to be connected to the bench by bolts. It is set on a pivot; and by
being manually pushed, it can swivel on the center pivot to allow
convenient operation.
-With other solid workbenches the machine must be connected to
the base plate by 4 bolts.
The machine air line should not obstruct movement of workers.
Also, make sure to allow ample space around the machine
according to the size of the profiles being punched.
The HWW027 is intended for inside use only. Keep dry at all times.
Servicing
No special service is needed for the machine. If die-sets are
worn-out, they should be replaced, contact HBS.
64
Station 1 profiles
Station 1 result
1
5
2
5
1
5
25
25
15
15
Galaxy SliderGalaxy Slider
- Station 1 operation -
Stopper
(25mm Lip)
Station 1
Knife
Note
-Spray station after every 10
operations.
-The outside face of the profile should
always be facing upwards.
Support plate
for AB224, AB248 and
AB200
Support plate
for fillers
ABI600
AB555
AB639
ABI601
ABI664
ABI604
ABI656
AB602
AB614
ABI612
ABD618
ABD599
ABI613
AB549
ABI621
ABI203
ABI200
Station 1
knife
TOP VIEW
15mm lip
Clamp
Stopper
(15mm lip)
Station 1
knife
Stopper
(25mm lip)
Clamp
Stopper
(15mm Lip)
Clamp
Clamp
TOP VIEW
25mm lip
SIDE VIEW
25mm lip
ABI226
ABI211
ABI221
AB213
AB212
AB207AB249
AB208
AB224
AB248
AB225
65
Galaxy Slider
- Station 1 procedure -
STATION 1 stages schematics
- Transom or top/bottom rail profiles are
punched.
Note
Always use as explained, Do not
punch from only one end of Station 1.
Left Hand
Right Hand
MOVE OVER THE PROFILE TO THE
RIGHT HAND OF THE KNIFE AND
PUNCH.
TURN OVER THE PROFILE AND PUNCH THE
OPPOSITE DIAGONAL CORNER ON THE
OTHER END OF THE TRANSOM AND PUNCH.
STATION 1 procedure
INSERT PROFILE ON LEFT HAND OF
STATION, FACE UP UNTIL THE STOPPER ON
KNIFE AND PUNCH
Left Hand
Right Hand
TURN OVER THE PROFILE AND PUNCH
THE OPPOSITE DIAGONAL CORNER ON
THE OTHER END OF THE TRANSOM AND
PUNCH.
ALL 4 CORNERS ARE
PUNCHED CORRECTLY
Result
Step 4
Step 3
Step 2
Step 1
66
Station 2 profiles
Station 2 result
2
5
2
5
Galaxy Slider
2
ABI203
Left hand
knife
Note
Spray station after every 10
operations.
25.2 - 25.4mm depth cut.
- Station 2 operation -
Station 2
Left hand
Right hand
knife
Station 2
Right hand
Left hand
Right hand
67
- Station 3 operation -
Station 3 is a two stage operation, with the
blade in the up position, slide in the profile
and punch then push in the profile further
and punch again.
AB203
AB200
Station 3 profiles
Station 3 result
ABI203
ABI200ABI226
ABI211
ABI221
AB213
AB212
AB207
AB249AB208
AB224
AB248
AB225
*
*
Note
Tolerance = 25,2 -25,4mm
68
Galaxy Slider
111
ABI211
*
Galaxy Slider
- Station 4 operation -
Station 4 profiles
Station 4 result
AB249
AB208
2
5
.
5
-
2
7
2
5
.
5
-
2
7
LEFT HAND
RIGHT HAND
Note
Station 4 is used in preparation for
station 3 operation.
69
Station 5 profiles
Station 5 result
4
6
Galaxy Slider
- Station 5 operation -
Note
Station 5 is for HWW009 corner
connector.
- Use cancellation lever where screw
hole is not required.
- Spray station after every 10
operations.
ABI227
Cancellation
lever
Screw hole
Connector
hole
*
*
Used with cancellation lever
ABI227
ABI233
AB199
70
1
5
1
5
Galaxy Slider
- Station 6 operation -
Note
Spray station after every 10
operations.
AB614
ABD619
ABI612
ABI621
AB549
ABD599
ABI603
AB828 ABC731
AB639AB664
ABI656
ABI600 AB555ABI601 ABI604AB602
Station 6
left hand
Station 6
right hand
Block
Knife
right hand
Knife
left hand
Block
Block
ABI613
Block set no.2
Block set no.1
No block
ABD618
Station 6 profiles
Station 6 result
71
10
13,5
Galaxy Slider
- Use of block sets at station 6 -
1
22
2
Use set of block set no.2
1
No blocks
1 1 1
Use set of block set no.1
Block set no.1 (13.5 mm)
1
2
2
2
Block set no.2 (10 mm)
Note
Machining supplied prior to 2017
came with 3 block sets for station 6.
Use block set 3 instead of block set 2
on such units.
72
Galaxy Slider
Profile
Adjustable support
stand to ensure profile
is inserted square and
level into station 1
Machine table
Outside face
upward
Station 1 elevation
Station 1
knife
Note
Always use as explained, Do not
punch from only one end of station 1.
- Profile support -
Outside face
upward
Adjustable support stand to
ensure profile is inserted
square and level into station 1
Machine table
HMZ022
Adjustable support stand right
hand
Punching machine
HWW027
Profile
LEFT HAND
RIGHT HAND
LEFT HAND RIGHT HAND
Station 1
stopper
73
Table 1 - Typical acceptable surface imperfections
Defects
Requirements Requirements for critical surfaces
Blisters None None
Embedded foreign matter Very slight, tolerated on unseen areas
None
Fish eyes
None None
Pinholes None None
Incomplete hiding Not allowed on significant surfaces
Shall not affect structural adhesion of silicones
Orange peel Very slight, tolerated on unseen areas
None
Sagging/run
None None
Dull spots
None None
Scratches
None through to base metal
Shall not affect structural adhesion of silicones
Table 3 - Coating thickness requirements
1 2
Powder
Film thickness typical
Single - coat powder
60
Two-coat powder system (primer & top coat)
110
Galaxy Slider
Inspection of sections as per SANS 1796 Section 4.5.1
- For inspection of already installed powder-coated sections, a viewing distance of 3 metres is
recommended.
- Products that have not been installed should be viewed under diffused light at an oblique angle of
4.5.1 in SANS 1796:2010 Edition 3)
2 - Significant surface - That area of the coated article on which the coating is essential for serviceability
or appearance
3 - Critical surface - That area of the coated article to which flush glazing may be applied as specified by
the purchaser
When the thickness of the coating as required is measured in accordance with Section 6.2 in SANS
1796:2010 Edition 3, the averaged measurement value shall be at least as given in table 3 within a set
of five readings. A single reading only may be less than 100% but shall be more than 80% of the
specified typical film thickness value.
Examples (2)
Measured v
Average : 81
Sample : Ok
Average : 66
Sample : Sample o
74
- Powder coating -
Quality & inspection
Table 1 - Minimum thickness of coatings
1 2 3
Grade of coating Average thickness, min, Local thickness, min,
AA15 15 13
AA20 20 18
AA25 25 23
Galaxy Slider
Inspection of Sections as per SANS 999 Annex C.2
o When viewed from a distance of at least 3 metres, semi-finished products in this category will have
a substantially uniform appearance after anodising.
Some variation in appearance and colour can be expected after anodising, between different batches
of the same material and between different forms of the same material. These need not in any way
affect the quality of the coating. (For more information, please see Annex A2(i) SANS 999)
Thickness of coatings
o The average coating thickness and local coating thickness on each significant surface, determined in
accordance with 5.2.1(b) shall conform to Table 1 Section 4.3 SANS 999:2007 appropriate to the
grade of coating required.
75
- Anodising coating -
Quality & inspection
Galaxy Slider
Disclaimer
Due to HBS's policy of continual research and development to improve our products, to ensure they comply
with the latest building codes and requirements, details and specifications contained herein are subject to
change at HBS's discretion. The responsibility remains with the fabricator to ensure that he is working, and is
familiar, with the latest edition of this manual. It is assumed, that in accepting the information contained
herein, that the contractor or fabricator has acquainted himself with the necessary skills and machinery
required to effect this type of work and that he has the necessary draughting, factory and site resources and
expertise necessary to undertake the fabrication and installation of a product of this nature.
All I-values, strength and loading charts provided herein are for information only and it expected that the
fabricator will ensure that his Engineer has checked and confirmed that the details and strengths
recommendations comply with his particular contracts requirements.
Care and Maintenance
Aluminium is an excellent material, nonetheless certain precautions should be taken to ensure
maximum longevity. HBS products should be periodically maintained and their use should be in
accordance with specified aims.
Profiles
Recommendations should be followed.
When the environment contains no aggressive elements, as is generally the case in rural or low density
urban areas, cleaning should generally be carried out annually, but with frequency variations
according to environmental conditions. Regularly maintained surfaces can be sponge-washed using
water and neutral detergent. This may be carried out at the same time as window cleaning.
Do not use abrasive products.
Glass
Cleaning should be carried out using water only or with neutral detergents. Avoid the use of tools
likely to scratch the glass. During maintenance, care should be taken to avoid damage leading to
tearing of weathering barriers. Some special glazing requires specific maintenance which should be
specified by the glass supplier.
Drainage
The various rebates, gutters, and rails should be kept clean and free from obstructions to ensure
proper movement of leaves and drainage of water ingress.
Drainage, guttering and pressure balancing openings should also be kept clean and free from
obstruction.
Hardware
Moving parts should be checked, adjusted, and lubricated at least once a year. Particular attention
should be paid to screw tightening. In the case of intensive use, maintenance should be suitably
scheduled to ensure joinery remains in good condition and meets safety standards.
All non-plastic mechanisms should be lubricated with oil or resin and acid-free grease. Any damaged
parts should be replaced.
All lock mechanisms and moving parts should be lubricated. Do not lubricate hinges.
Powder Coating
Powder coating is preferred to anodising for the following reasons:
This does not happen with powder coating
forgiving and easier to clean.
- Disclaimer -
Care & maintenance
76