Post on 08-Apr-2017
IMERYS STEELCASTING INDIA Pvt. Ltd.(Formarly Stollberg India Pvt. Ltd.)
Sustainability Expo 2016
- Bimal K. Sarkar
17th of June 2016
IMERYS STEELCASTING INDIA Pvt. Ltd. 1999 – Incorporated as a subsidiary of
Stollberg GmbH,
2002 – Operation Started.
2004 - Acquisition of Stollberg by S&B Group .
2014 - New JV for Bentonite – Gimpex S&B India Pvt. Ltd. (50%) .
2015 - Acquisition of S&B by IMERYS
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Accreditation
Quality – ISO 9001:2008 in 2004
Environment - ISO 14001:2004 in 2007
Health & Safety - OHSAS - 18001:2007 in 2009
Our Approach & Commitment Health & Safety :
Health & Safety is our priority, ‒OHSAS 18001 : 2007 Certified‒ Take 5‒Serious 6
Human Rights We respect Human wrights in totality SA 8000 Certification Audit completed.
Ethical Business We practice ‒Employee code of conduct‒Supplier code and conduct‒Regular supplier evaluation / audit
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Unique initiative of IMERYS group
Our Approach & Commitment Social Responsibility
>2% of Net profit committed to CSR Involve in the area of
‒ Education and Skill development‒ Support to destitute / orphanage ‒ Drinking water ‒ Health and hygiene of surrounding community
Environment Committed to
‒ Protect environment & control pollution‒ Minimize consumption of natural resources ‒ Generation of waste in our operational practice by reusing & recycling
ISO 140001 : 2004 Certified ISO 50001 : 2011 (in process) Increased usage of industrial waste. (> 15%) Reduction of waste generation by improving Yield Emission 2/3rd of Statutes ZERO Process Discharge Logistic Optimization
‒ Reduced fuel consumption by optimizing truck loading ‒ Substituting import material with indigenous
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Tree Plantation
2013 2014 2015
97.197.6
98.9Yield
2014 2015 2016YTD
13.3115.52 15.82
Reuse of Industrial Waste (%)
Projects with TATA Steel
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New Technology (Conservation of natural resources)Auto Flux feeder Reduce use of casting flux by 10% to 30% , (saves natural
resources) Improve Steel quality upto 0.5% ( 0.1% improvement can save ~ 3500MT of natural resources / Yr. for 1.0 Mtpa ) Saving @ Rs. 2.4Cr / Yr . for 1.0 Mtpa with 0.1% Quality
Improvement
Manual Flux Feeding Auto Flux Feeding
Projects with TATA Steel
New TechnologyLadle SLAG Detection System
Enhance steel cleanliness Consistently optimize yield vs. slag carryover Expand tundish sequence length Eliminate premature closing of ladles Reduce nozzle clogging
Saving > Rs. 2 Cr for 1.0 MTPA
Mold Oscillation Monitoring System Rapidly identify mold oscillator mechanical/control issues Prioritize maintenance of caster mold oscillators Compare oscillator performance in non casting and casting conditions Evaluate optimal casting practices Evaluate mold lubrication practicesSaving > Rs. 1.8 Cr for 1.0 MTPA
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Projects with TATA Steel
Green InitiativeReplacement of Cardboard box to Bulk bag
packing Conservation of tree (“A ton of recycled paper saves 12 trees”)‒Elimination of paper packaging ‒Replacement of One Cardboard box saves ~12 Kg of paper 1000 C. Box Replacement can Save 144 tree Source: http://conservatree.org/learn/EnviroIssues/TreeStats.shtml
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Projects with TATA Steel
New Product Development
High speed product for Peritectic grade Speed up to 1.4 mtr / min
Product for CSP caster for all range of speed Accutherm ST-SP/221-BG for Speed up to 7 mtr / min
Product Evaluation for Skin Panel Grade Accutherm ST-SP/SLM 6-400
End cast powder To reduce the wastage of liquid metal towards end of
casting
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Sustainable Development
Social responsibility Adaptation of Orphanage Home.‒We sponsor 50% of running cost
Food and educational expenses in full. Providing educational aid like P.C Etc. Providing Computer Training
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THANKS
TeamIMERYS Steelcasting India